CN203582886U - Slag trough cooler - Google Patents
Slag trough cooler Download PDFInfo
- Publication number
- CN203582886U CN203582886U CN201320790836.7U CN201320790836U CN203582886U CN 203582886 U CN203582886 U CN 203582886U CN 201320790836 U CN201320790836 U CN 201320790836U CN 203582886 U CN203582886 U CN 203582886U
- Authority
- CN
- China
- Prior art keywords
- water
- ring surface
- cast steel
- inner ring
- cooled tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002893 slag Substances 0.000 title claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910001208 Crucible steel Inorganic materials 0.000 claims abstract description 17
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052802 copper Inorganic materials 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 13
- 239000011159 matrix material Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 239000000498 cooling water Substances 0.000 abstract 4
- 230000004927 fusion Effects 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000003628 erosive effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses a slag trough cooler which comprises a cooling base body, a cooling water pipe and a cast steel plate, wherein the section of the cooling base body is in a semicircular structure and comprises an inner ring surface, an outer ring surface, two semicircular sections and two rectangular sections; multiple dovetail grooves formed in parallel are uniformly distributed in the inner ring surface; the size of the cast steel plate is matched with that of the cooling base body, and multiple protruding dovetail ribs matched with the dovetail grooves in the inner ring surface are arranged on the lower surface of the cast steel plate; the cooling base body penetrates into a cooling water pipe of which the interior is uniformly and orthogonally perforated and communicated in a reciprocating mode from one rectangular section; a water inlet and a water outlet of the cooling water pipe are respectively formed in the two rectangular sections. According to the slag trough cooler disclosed by the utility model, the cooling base body made of oxygen-free copper is adopted, the cooling water pipe made of a rolled steel pipe is arranged in the cooling base body, and the mechanical performance and strength is enhanced through the cast steel plates in meshed connection through micro fusion of the dovetail and dovetail groove structures on the inner ring surface.
Description
Technical field
The utility model relates to a kind of slag runner water cooler, belongs to metallurgy industry ironmaking technology field.
Background technology
In iron-smelting blast furnace production process, slag runner is unique passage of high-temperature liquid furnace slag (1400-1500 ℃) discharge, be related to stable, the direct motion of blast furnace operating, effect in blast furnace ironmaking process is very important, its chief component is the refractory materials (generally only comprising permanent layer and working lining) of different performance of inner side and the box hat in outside, the refractory materials of inner side directly contacts with high-temperature liquid furnace slag, and Service Environment is very severe.Slag runner in process, mainly stands the destruction of following several factors: the mechanical erosion of (1) high-temperature liquid state slag under arms; (2) chemical erosion of slag; (3) thermal shock that blast furnace intermittently causes during deslagging is corroded.Three kinds of factor alternating actions, strengthen mutually, greatly reduce the service life of slag runner.But along with the development of modern blast furnace technology, blast furnace presents obvious the Enlargement Tendency, go out the quantity of slag time constantly to extend, be accompanied by mechanical erosion and the chemical erosion of high temperature furnace slag, the Service Environment of slag runner further worsens, and has aggravated the destruction of slag runner.Current each iron work all proposes to require not 300,000 tons of iron influxs of damping down (in life cycle process must not molding repair) work-ing life, require very high, scene need to be keeped in repair slag runner frequently, both cost of labor, Material Cost had been increased, also limit furnace processor, caused larger financial loss to ironmaking enterprise.How further to improve the slag runner life-span, become the urgent technical barrier that vast ironmaking worker faces.
Utility model content
Object: in order to overcome the deficiencies in the prior art, the utility model provides a kind of slag runner water cooler.
Technical scheme: for solving the problems of the technologies described above, the technical solution adopted in the utility model is:
A kind of slag runner water cooler, comprises cooling matrix, water-cooled tube and Cast Steel Plate, it is characterized in that: the section of described cooling matrix is semicircle ring structure, comprises inner ring surface, outer ring surface, two semicircular ring sections and two rectangular cross-sections; On described inner ring surface, be evenly distributed with multiple dovetail grooves that be arranged in parallel; Described Cast Steel Plate geomery coordinates with cooling matrix phase, and lower surface is provided with the dovetail fin of many projections that match with dovetail groove on inner ring surface; Described cooling matrix penetrates inner evenly orthogonal coming and going from a rectangular cross-section and wears the water-cooled tube being connected, and the water-in of described water-cooled tube and water outlet are opened in respectively on two rectangular cross-sections.
Described slag runner water cooler, is characterized in that: between described cooling matrix, water-cooled tube and Cast Steel Plate, be that the micro-molten mode in surface is combined closely fixing.
Described slag runner water cooler, is characterized in that: described cooling matrix is oxygen free copper material.
Described slag runner water cooler, is characterized in that: described water-cooled tube is many, and material is wroughtsteel pipe.
As preferred version, described slag runner water cooler, is characterized in that: the cross section of described water-cooled tube is for oval, and the length ratio of oval-shaped minor axis and major axis is 0.5-0.7.
Beneficial effect: the slag runner water cooler that the utility model provides, the cooling matrix that adopts oxygen free copper to make, interior layout wroughtsteel pipe water-cooled tube, and the Cast Steel Plate being connected mutually by inner ring surface dovetail and the micro-melt-phase of oat tail groove structure is strengthened mechanical properties strength, have the following advantages: (1) cooling plate has adopted oxygen-free copper matrix, compared with plain cast iron cooling plate, the heat conductivility of copper is better.Promote on the whole the cooling power of cooling plate, and then can reduce the usage quantity of water coolant; (2) compared with fine copper cooling plate, avoided water-cooled tube that burn through easily occurs in castingprocesses, and the low problem of yield rate (fusing point of copper is about 1083 ℃, and the fusing point of steel is about 1530 ℃, so in castingprocesses, can there is not burn through when the steel pipe of imbedding runs into liquid copper); (3), compared with rolling fine copper cooling plate, water-cooled tube and the moulding of matrix one-step casting, reduced welding process, improved production efficiency, reduced production cost; (4) in the inside of copper matrix, imbed steel pipe, the mode of outside " interlock " Cast Steel Plate, has improved ability and the mechanical property of the resistance to deformation of cooling plate, and then extends the work-ing life of cooling plate.(5) Cast Steel Plate of copper matrix and outside " interlock " adopts the mode of physical connection, and transportation, the installation of product are all easier.
Accompanying drawing explanation
Fig. 1 and Fig. 2 are structural representation of the present utility model;
In figure: cooling matrix 1, water-cooled tube and Cast Steel Plate 3, anchor ring 4, outer ring surface 5, semicircular ring section 6, rectangular cross-section 7, dovetail groove 8, dovetail fin 9.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
As depicted in figs. 1 and 2, a kind of slag runner water cooler, comprises cooling matrix 1, water-cooled tube 2 and Cast Steel Plate 3, and the section of cooling matrix is semicircle ring structure, comprises inner ring surface 4, outer ring surface 5, two semicircular ring sections 6 and two rectangular cross-sections 7; On described inner ring surface 4, be evenly distributed with multiple dovetail grooves that be arranged in parallel 8; Described Cast Steel Plate 3 geomeries match with cooling matrix 1, and lower surface is provided with the dovetail fin 9 of many projections that match with dovetail groove on inner ring surface; Described cooling matrix penetrates inner evenly orthogonal coming and going from a rectangular cross-section 7 and wears the water-cooled tube 3 being connected, and the water-in of described water-cooled tube and water outlet are opened in respectively on two rectangular cross-sections 7.
Described slag runner water cooler, is characterized in that: between described cooling matrix 1, water-cooled tube 2 and Cast Steel Plate 3, be that the micro-molten mode in surface is combined closely fixing.
Described slag runner water cooler, is characterized in that: described cooling matrix 1 is oxygen free copper material.
Described slag runner water cooler, is characterized in that: described water-cooled tube 2 is many, and material is wroughtsteel pipe.
As preferred version, described slag runner water cooler, is characterized in that: the cross section of described water-cooled tube 2 is for oval, and the length ratio of oval-shaped minor axis and major axis is 0.5-0.7.
The above is only preferred implementation of the present utility model; be noted that for those skilled in the art; do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (5)
1. a slag runner water cooler, comprises cooling matrix, water-cooled tube and Cast Steel Plate, it is characterized in that: the section of described cooling matrix is semicircle ring structure, comprises inner ring surface, outer ring surface, two semicircular ring sections and two rectangular cross-sections; On described inner ring surface, be evenly distributed with multiple dovetail grooves that be arranged in parallel; Described Cast Steel Plate geomery coordinates with cooling matrix phase, and lower surface is provided with the dovetail fin of many projections that match with dovetail groove on inner ring surface; Described cooling matrix penetrates inner evenly orthogonal coming and going from a rectangular cross-section and wears the water-cooled tube being connected, and the water-in of described water-cooled tube and water outlet are opened in respectively on two rectangular cross-sections.
2. slag runner water cooler according to claim 1, is characterized in that: between described cooling matrix, water-cooled tube and Cast Steel Plate, be that the micro-molten mode in surface is combined closely fixing.
3. slag runner water cooler according to claim 1, is characterized in that: described cooling matrix is oxygen free copper material.
4. slag runner water cooler according to claim 1, is characterized in that: described water-cooled tube is many, material is wroughtsteel pipe.
5. according to the slag runner water cooler described in claim 1 to 4 any one, it is characterized in that: the cross section of described water-cooled tube is for oval, and the length ratio of oval-shaped minor axis and major axis is 0.5-0.7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320790836.7U CN203582886U (en) | 2013-12-05 | 2013-12-05 | Slag trough cooler |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320790836.7U CN203582886U (en) | 2013-12-05 | 2013-12-05 | Slag trough cooler |
Publications (1)
Publication Number | Publication Date |
---|---|
CN203582886U true CN203582886U (en) | 2014-05-07 |
Family
ID=50580833
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201320790836.7U Expired - Lifetime CN203582886U (en) | 2013-12-05 | 2013-12-05 | Slag trough cooler |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN203582886U (en) |
-
2013
- 2013-12-05 CN CN201320790836.7U patent/CN203582886U/en not_active Expired - Lifetime
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20140507 |