CN203573679U - Environment-friendly energy-saving type flexible towing-resistant cable - Google Patents
Environment-friendly energy-saving type flexible towing-resistant cable Download PDFInfo
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- CN203573679U CN203573679U CN201320629064.9U CN201320629064U CN203573679U CN 203573679 U CN203573679 U CN 203573679U CN 201320629064 U CN201320629064 U CN 201320629064U CN 203573679 U CN203573679 U CN 203573679U
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- 239000004020 conductor Substances 0.000 claims abstract description 25
- 229920000271 Kevlar® Polymers 0.000 claims abstract description 9
- 239000000835 fiber Substances 0.000 claims abstract description 9
- 239000004761 kevlar Substances 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 229920001971 elastomer Polymers 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 230000004888 barrier function Effects 0.000 claims description 7
- 238000009954 braiding Methods 0.000 claims description 5
- 244000025254 Cannabis sativa Species 0.000 claims description 4
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 4
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 4
- 240000009206 Hemerocallis fulva Species 0.000 claims description 4
- 235000002941 Hemerocallis fulva Nutrition 0.000 claims description 4
- 235000009120 camo Nutrition 0.000 claims description 4
- 235000005607 chanvre indien Nutrition 0.000 claims description 4
- 239000011487 hemp Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 3
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 230000003712 anti-aging effect Effects 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 abstract 1
- 230000003301 hydrolyzing effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 abstract 1
- 231100000252 nontoxic Toxicity 0.000 abstract 1
- 230000003000 nontoxic effect Effects 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract 1
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- 238000000034 method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 231100000614 poison Toxicity 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 241000108463 Hygrophila <snail> Species 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002574 poison Substances 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 206010007247 Carbuncle Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
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- 229920002635 polyurethane Polymers 0.000 description 1
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- 230000001988 toxicity Effects 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Abstract
The utility model discloses an environment-friendly energy-saving type flexible towing-resistant cable which is composed of multiple insulating wire cores and a protection outer layer. The protection outer layer wraps the multiple insulating wire cores. Cable core reinforcing members are disposed among the insulating wire cores and the protection outer layer. Each insulating wire core includes conductors, a conductor wrapping layer and an insulating layer, wherein the conductors are formed by twisting ply-wires of Kevlar fibers. The protection outer layer includes a finished cable wrapping layer, a steel wire braided layer and an outer sheath layer. The environment-friendly energy-saving type flexible towing-resistant cable has considerable flexibility, weatherability, hydrolytic resistance, a long service life and resistance to high and low temperatures, is corrosion-resistant, wear-resistant, anti-aging, nontoxic and energy-saving, is strongly adaptive to installation temperatures and environment temperatures, is applicable to computer systems, electronic control devices and electric equipment systems, is suitable for dry, humid and water and oil mixed occasions, can be used in a towing chain system for frequent and continuous bending for 5 million times, and thus can be completely applicable to occasions with very harsh use conditions, and is especially suitable for cold areas in the north.
Description
Technical field:
The utility model relates to a kind of environment-friendly cable, particularly relates to the soft resistance to trailing cable of a kind of environment-friendly and energy-efficient, belongs to special cable technical field.
Background technology:
The toxicity that the cable of Halogen discharges in fire is very fearful, if gas concentration that can causing death at 30 minutes is judged to be to 1, the poison exponent of polyvinyl chloride is 15.01 so, and the poison exponent of ep-type material is 0.79.People can only be survived 2 minutes in the smog of polyvinyl chloride, and changes environment-friendly materials into, and people is survived and just can be extended to 40 minutes in smog, escape time while greatly having improved fire.And developed country developed environment-friendly cable the eighties in eighties of last century, and this nuisanceless cable of recommendation energetically, to replace and progressively discardedly to use poisonous PVC cable.
In the electrical source of power or Data Control circuit of frequent mobile plant equipment, towing along with continuous type frequently reciprocating, cable while laying use is the state in the motion that dynamically circumnutates always, and the destruction of external environment and artificial mechanical external force, cable is generally in free state in towing, and the conductor of cable is bearing main mobile tractive effort.In moving process, Cable Bending Radius is only several times of self external diameter.After thousands of reciprocating motions, under the state of high speed, high frequency, often there is surrender fatigue, produce disconnected core phenomenon in common flexible cable copper stranded conductor conductor, the useful life that only has one or two month, when frequently reversing and moving, easily produce cracking phenomena and cause cable bad, due to the damage of cable, cause the pause of whole work and disorderly problem frequently to occur.Therefore to moving, pliability and the fail safe of cable have proposed higher requirement frequently.
Utility model content:
Technical problem to be solved in the utility model is: provide a kind of environment-friendly and energy-efficient soft resistance to trailing cable, by the structure of cable and protective layer are improved, and add kevlar fiber in conductor inside, greatly strengthened the resistance to fracture property of conductor, flexibility and the pliability of cable have been strengthened, improved the intensity of cable when frequently bearing torsion and bending, extended the useful life of cable, can be applied to frequent torsion, the stronger occasion of crooked and extraneous mechanical damage, can be applied to harbour plant, electric hoist, in the mechanically moving equipment such as coal-winning machine.
The utility model is that the technical scheme that technical solution problem is taked is:
The soft resistance to trailing cable of environment-friendly and energy-efficient, consists of a plurality of insulated wire cores and protection skin, and described protection skin surrounds a plurality of insulated wire cores outside, between insulated wire cores and protection skin, is provided with cable core reinforcement; Each insulated wire cores has included conductor, conductor belting layer and insulating barrier, and described conductor is added with stranded the forming of strand of kevlar fiber by multiply; Described protection skin comprises stranding belting layer, steel wire braid and external sheath layer from inside to outside.
Described insulated wire cores is two or more.
Described insulating barrier adopt high resiliency, high strength, high resilience exempt from vulcanize TPE elastomer and extrude and form.
Described cable core reinforcement is the thin tawny daylily rope made of hemp or high strength synthetic.
Described stranding belting layer selects that polyester belt is wrapped to be formed.
Described steel wire braid is formed by the braiding of multiply finer wire, plays shielding protection effect.
Described external sheath layer adopts high-strength abrasion-proof oil-resisting type to exempt to vulcanize TPU elastomer sheath material and extrudes and form.
Positive beneficial effect of the present utility model is as follows:
1, conductor structure of the present utility model is that many thin copper wires adopt first to restraint and twist afterwards technique, and it is consistent with strand direction of lay to twist again direction, during synnema, add kevlar fiber, the conductor flexibility that this technique is made and rounding are stable, in synnema, add kevlar fiber can greatly improve the tensile strength of conductor, normal conductor just there will be disconnected core phenomenon for several thousand times when waving experiment, the conductor that adds kevlar fiber when waving experiment, under same test conditions, wave number of times and be normal conductor tens times.
2, insulating barrier of the present utility model adopt high resiliency, high strength, high resilience exempt from vulcanize TPE elastomer and extrude and form, TPE has high resiliency, the high strength of vulcanized rubber, high resilience, weatherability, fatigue resistance, environmental protection and temperature tolerance, and there is the performance of technical process of thermoplastics.Owing to not needing through heat cure, use general device of plastic processing can complete production.This feature makes rubber industry production procedure shorten 1/4, and energy efficient 25～40% is raised the efficiency 10～20 times, can be rated as rubber industry material and technology revolution again.
3, external sheath layer of the present utility model adopts high-strength abrasion-proof oil-resisting type to exempt to vulcanize TPU elastomer sheath material to extrude and form equally, and sheath material adopts and meets ROHS instruction-polyurethanes TPU, its resistance to wear, tear resistance, bends that to disturb intensity be all good; Hot strength is high, and percentage elongation is large, the remarkable advantage that the long-term low grade of compression set rate is all TPU, and it also has oil resistant anti-hydrolytic performance simultaneously, and its ambient operating temperature can long-time running between-40 ℃～+ 80 ℃.
4, braiding protective layer of the present utility model adopts multiply finer wire net weaving; respectively after cable core stranding; coated one deck multiply finer wire net braid; further strengthened the tensile strength of whole cable; especially in overlength cable and roving situation, resist the damage of external force to cable, also can eliminate the destruction of external carbuncle to cable simultaneously.
5, the design of cable core reinforcement of the present utility model: for preventing that force localization that cable bears is in conductor thread core, according to the difference of the acceleration of cable moving and the frequency, select the thin tawny daylily rope made of hemp or the high strength that tensile strength is large and toughness is strong to synthesize elasticity thing as cable core reinforcement, can alleviate the infringement of mechanical stress to drag chain cable, also can be as filling, increase the rounding property of cable.
6, the design of the utility model combining structure: adopt reinforcement, cable conductor to add kevlar fiber, the outer comprehensive Design that adopts finer wire braiding protection by conductive cable cores; make cable can bear higher translational acceleration and bear normal temperature, low temperature torsion; the occasion that cable is used is increased, and performance reliability, fail safe that cable is used increase substantially.By cable, being subject to most of stress that the motion such as stretching, extruding, torsion produces all can be by the conversion that composite protection layer absorbs between sheath, reinforcement and insulation, thereby the performance of cable is increased substantially.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present utility model.
Embodiment:
Below in conjunction with accompanying drawing, the utility model is further described:
Referring to Fig. 1, the soft resistance to trailing cable of environment-friendly and energy-efficient, consists of a plurality of insulated wire cores and protection skin, and insulated wire cores is two or more, protection skin surrounds a plurality of insulated wire cores outside, between insulated wire cores and protection skin, is provided with cable core reinforcement 5; Each insulated wire cores has included conductor, conductor belting layer 3 and insulating barrier 4, and conductor is added with stranded the forming of strand 2 of kevlar fiber 1 by multiply; Protection skin comprises stranding belting layer 6, steel wire braid 7 and external sheath layer 8 from inside to outside.Wherein: insulating barrier 4 adopt high resiliency, high strength, high resilience exempt from vulcanize TPE elastomer and extrude and form; cable core reinforcement 5 is the thin tawny daylily rope made of hemp or high strength synthetic; stranding belting layer 6 selects that polyester belt is wrapped to be formed; steel wire braid 7 is formed by the braiding of multiply finer wire; play shielding protection effect, external sheath layer 8 adopts high-strength abrasion-proof oil-resisting types to exempt to vulcanize TPU elastomer sheath material and extrudes and form.
Claims (7)
1. the soft resistance to trailing cable of an environment-friendly and energy-efficient, it is characterized in that: this cable consists of a plurality of insulated wire cores and protection skin, described protection skin surrounds a plurality of insulated wire cores outside, between insulated wire cores and protection skin, is provided with cable core reinforcement (5); Each insulated wire cores has included conductor, conductor belting layer (3) and insulating barrier (4), and described conductor is added with stranded the forming of strand (2) of kevlar fiber (1) by multiply; Described protection skin comprises stranding belting layer (6), steel wire braid (7) and external sheath layer (8) from inside to outside.
2. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described insulated wire cores is two or more.
3. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described insulating barrier (4) adopt high resiliency, high strength, high resilience exempt from vulcanize TPE elastomer and extrude and form.
4. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described cable core reinforcement (5) is the thin tawny daylily rope made of hemp or high strength synthetic.
5. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described stranding belting layer (6) selects that polyester belt is wrapped to be formed.
6. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described steel wire braid (7) is formed by the braiding of multiply finer wire, plays shielding protection effect.
7. the soft resistance to trailing cable of environment-friendly and energy-efficient according to claim 1, is characterized in that: described external sheath layer (8) adopts high-strength abrasion-proof oil-resisting type to exempt to vulcanize TPU elastomer sheath material and extrudes and form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320629064.9U CN203573679U (en) | 2013-10-12 | 2013-10-12 | Environment-friendly energy-saving type flexible towing-resistant cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320629064.9U CN203573679U (en) | 2013-10-12 | 2013-10-12 | Environment-friendly energy-saving type flexible towing-resistant cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203573679U true CN203573679U (en) | 2014-04-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320629064.9U Expired - Lifetime CN203573679U (en) | 2013-10-12 | 2013-10-12 | Environment-friendly energy-saving type flexible towing-resistant cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203573679U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070375A (en) * | 2015-08-31 | 2015-11-18 | 通鼎互联信息股份有限公司 | Double-sheath towed cable with braided sandwich layer |
| CN107359003A (en) * | 2017-08-07 | 2017-11-17 | 山东希尔电缆有限公司 | WMF high-intensity high-tenacities adjust charge bearing detecting cable when surveying |
-
2013
- 2013-10-12 CN CN201320629064.9U patent/CN203573679U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070375A (en) * | 2015-08-31 | 2015-11-18 | 通鼎互联信息股份有限公司 | Double-sheath towed cable with braided sandwich layer |
| CN107359003A (en) * | 2017-08-07 | 2017-11-17 | 山东希尔电缆有限公司 | WMF high-intensity high-tenacities adjust charge bearing detecting cable when surveying |
| CN107359003B (en) * | 2017-08-07 | 2023-05-05 | 山东希尔电缆有限公司 | WMF high-strength high-toughness load-bearing detection cable capable of measuring and adjusting simultaneously |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HENAN HUATAI SPECIAL CABLE GROUP CO., LTD. Free format text: FORMER NAME: HENAN HUATAI SPECLAL CABLE CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 450041 Henan Province, Zhengzhou City District Wanquan River Road No. 8 Patentee after: HENAN HUATAI SPECIAL CABLE GROUP Co.,Ltd. Address before: 450041 Henan Province, Zhengzhou City District Wanquan River Road No. 8 Patentee before: HENAN HUATAI SPECIAL CABLE Co.,Ltd. |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Environment-friendly energy-saving type flexible towing-resistant cable Effective date of registration: 20150717 Granted publication date: 20140430 Pledgee: China Co. truction Bank Corp Zhengzhou Greentown branch Pledgor: HENAN HUATAI SPECIAL CABLE GROUP Co.,Ltd. Registration number: 2015410000006 |
|
| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140430 |