CN201508721U - A flame-retardant communication cable for coal mines - Google Patents

A flame-retardant communication cable for coal mines Download PDF

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CN201508721U
CN201508721U CN2009201863991U CN200920186399U CN201508721U CN 201508721 U CN201508721 U CN 201508721U CN 2009201863991 U CN2009201863991 U CN 2009201863991U CN 200920186399 U CN200920186399 U CN 200920186399U CN 201508721 U CN201508721 U CN 201508721U
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flame
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communication cable
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张本寿
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ANHUI HANGTIAN CABLE GROUP Co Ltd
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ANHUI HANGTIAN CABLE GROUP Co Ltd
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Abstract

一种煤矿用阻燃通信电缆,其特征是导体采用镀锡软铜线,在所述导体上挤包硅烷交联聚乙烯绝缘层并经硫化构成绝缘线芯;每两根或四根绝缘线绞合成对绞组或四星组,在对绞组或四星组上重叠绕包有聚酯带,并以此构成单元对绞组或单元四星组,将单元对绞组或单元四星组与填充绳成缆构成缆芯,在缆芯的外表面由内向外依次设置绕包的形成包带层、总屏蔽引流线上绕包铝/塑复合带层构成的总屏蔽层、挤包PE形成的内护层、镀锌钢丝编织铠装层、挤包PVC/NBR复合弹性体材料形成的外护套层。本实用新型具有信号传输和电能传输的双重功能,并具有防电磁干扰、阻燃、耐弯曲、耐机械冲击和长寿命等优点。

Figure 200920186399

A flame-retardant communication cable for coal mines, which is characterized in that the conductor is tinned annealed copper wire, and a silane cross-linked polyethylene insulating layer is extruded on the conductor and vulcanized to form an insulated wire core; every two or four insulated wires Twisted into a pair or four-star group, and the polyester tape is overlapped on the pair or four-star group to form a unit pair or a unit four-star group, and the unit pair or unit four-star The group and the filling rope are cabled to form a cable core, and the outer surface of the cable core is sequentially arranged from the inside to the outside to form a wrapping tape layer, a total shielding layer composed of an aluminum/plastic composite tape layer wrapped around the general shielding drainage line, and an extruded wrapping layer. The inner sheath layer formed by PE, the galvanized steel wire braided armor layer, and the outer sheath layer formed by extruding PVC/NBR composite elastomer material. The utility model has dual functions of signal transmission and electric energy transmission, and has the advantages of anti-electromagnetic interference, flame retardant, bending resistance, mechanical shock resistance and long life.

Figure 200920186399

Description

一种煤矿用阻燃通信电缆 A flame-retardant communication cable for coal mines

技术领域technical field

本实用新型涉及一种通信电缆,尤其涉及一种新型煤矿用阻燃通信电缆,属于电线电缆技术领域。The utility model relates to a communication cable, in particular to a novel flame-retardant communication cable for coal mines, which belongs to the technical field of electric wires and cables.

背景技术Background technique

煤矿开采业,由于其环境的特殊性,其电气装备用电缆都需要一定的特殊要求。根据煤矿环境的恶劣情况,需要的电缆具有阻燃性、耐外界机械冲击力、耐磨性、抗拉和柔软等性能。煤矿用通信电缆还需要具有防电磁干扰等要求。Coal mining industry, due to the particularity of its environment, requires certain special requirements for cables used in electrical equipment. According to the harsh conditions of the coal mine environment, the required cables have properties such as flame retardancy, external mechanical impact resistance, abrasion resistance, tensile strength and softness. Coal mine communication cables also need to have anti-electromagnetic interference and other requirements.

目前这类电缆市场上多数采用聚乙烯绝缘,其耐热性能不高;护套采用PVC塑料,抗外界机械冲击性能不是最理想的。因此,对现有的产品进行必要的改进,使之提高其性能,延长产品使用寿命,满足用户的要求。At present, most of these cables in the market use polyethylene insulation, which has low heat resistance; the sheath is made of PVC plastic, and the resistance to external mechanical impact is not ideal. Therefore, it is necessary to make necessary improvements to the existing products to improve their performance, prolong the service life of the products, and meet the requirements of users.

发明内容Contents of the invention

本实用新型是为避免上述现有技术所存在的不足之处,提供一种改进型的煤矿用阻燃通信电缆。The utility model provides an improved flame-retardant communication cable for coal mines in order to avoid the disadvantages of the above-mentioned prior art.

本实用新型解决技术问题采用如下技术方案:The utility model solves the technical problem and adopts the following technical solutions:

本实用新型煤矿用阻燃通信电缆的结构特点是导体采用镀锡软铜线,在导体上挤包硅烷交联聚乙烯绝缘层并经硫化构成绝缘线芯;每两根绝缘线芯绞合成对绞组或每四根绝缘线芯绞合成四星组,在所述对绞组或四星组上重叠绕包有聚酯带,构成单元对绞组或单元四星组,所述单元对绞组或单元四星组与填充绳成缆构成缆芯,在所述缆芯的外表面由内向外依次设置绕包形成的包带层、总屏蔽引流线上绕包铝塑复合带层构成的总屏蔽层、挤包PE形成的内护层、镀锌钢丝编织铠装层、挤包PVC/NBR复合弹性体材料形成的外护套层。The structural feature of the utility model flame-retardant communication cable for coal mines is that the conductor adopts tin-plated annealed copper wire, and the conductor is extruded with silane cross-linked polyethylene insulating layer and vulcanized to form an insulating core; every two insulating cores are twisted into a pair Twisted groups or every four insulated wire cores are twisted into a four-star group, and polyester tapes are overlapped on the twisted group or four-star group to form a unit pair group or a unit four-star group, and the unit pair twisted Groups or unit four-star groups and filling ropes are cabled to form a cable core, and the outer surface of the cable core is sequentially provided with a wrapping tape layer formed by wrapping from the inside to the outside, and a wrapping aluminum-plastic composite tape layer is formed on the general shielding drainage line. The overall shielding layer, the inner sheath layer formed by extruded PE, the galvanized steel wire braided armor layer, and the outer sheath layer formed by extruded PVC/NBR composite elastomer material.

本实用新型煤矿用阻燃通信电缆的结构特点也在于:The structural features of the flame-retardant communication cable for coal mines of the utility model also lie in:

所述导体采用7根正规绞合结构。The conductor adopts 7 regular twisted structures.

所述对绞组绞合节距为100-120;所述四星组节距为130-150。The twisting pitch of the pair twisted group is 100-120; the pitch of the four-star group is 130-150.

所述外护套层采用的PVC/NBR复合弹性体材料氧指数不小于32。The oxygen index of the PVC/NBR composite elastomer material used in the outer sheath layer is not less than 32.

与已有技术相比,本实用新型有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

1、本实用新型中绝缘层采用了电气性能优良、机械性能较高的硅烷交联聚乙烯材料,材料易得,加工方便,性价比最高。其常期工作温度达到90℃,产品耐热性能好;1. The insulation layer of the utility model adopts silane cross-linked polyethylene material with excellent electrical properties and high mechanical properties. The material is easy to obtain, easy to process, and the most cost-effective. Its regular working temperature reaches 90°C, and the product has good heat resistance;

2、本实用新型中总屏蔽层采用了铝塑复合带,一方面其作金属屏蔽层,另一方面其与PE内护套层一起够成防水层,防止绝缘线芯吸水绝缘电阻下降;2. The overall shielding layer in the utility model adopts aluminum-plastic composite tape, on the one hand, it is used as a metal shielding layer, and on the other hand, it can form a waterproof layer together with the PE inner sheath layer, so as to prevent the insulation resistance of the insulating wire core from absorbing water;

3、本实用新型电缆外护套层采用PVC/NBR复合弹性体材料,其具有较高的耐磨、耐油、耐化学品、耐候、耐机械冲击、抗撕、高阻燃、高强度、高弹性、高伸率、容易加工等优点;3. The outer sheath layer of the cable of the utility model adopts PVC/NBR composite elastomer material, which has high wear resistance, oil resistance, chemical resistance, weather resistance, mechanical impact resistance, tear resistance, high flame retardancy, high strength, high Elasticity, high elongation, easy processing, etc.;

4、本实用新型中导体采用7根铜丝正规绞合结构,导体表面平整,弯曲性能优良,提高了电缆的柔软性。4. The conductor in the utility model adopts a normal twisted structure of 7 copper wires, the surface of the conductor is smooth, the bending performance is excellent, and the flexibility of the cable is improved.

附图说明Description of drawings

图1为本实用新型为七组对绞芯结构示意图。Fig. 1 is a structural schematic diagram of seven groups of twisted cores in the utility model.

图2为本实用新型为七组星绞芯结构示意图。Fig. 2 is a structural schematic diagram of seven groups of star stranded cores in the utility model.

图中标号:1导体,2绝缘层,3A对绞组,3B四星组,4聚酯带,5A单元对绞组,5B单元四星组,6填充绳,7包带层,8引流线,9铝塑复合带,10内户层,11铠装层,12外护套层。Symbols in the figure: 1 conductor, 2 insulating layer, 3A twisted group, 3B four-star group, 4 polyester tape, 5A unit twisted group, 5B unit four-star group, 6 filling rope, 7 tape layer, 8 drainage wire , 9 aluminum-plastic composite tape, 10 inner household layer, 11 armor layer, 12 outer sheath layer.

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

具体实施方式Detailed ways

参见图1和图2,本实施例中为七组对绞/星绞通信电缆,导体1采用镀锡软铜线,在导体上挤包硅烷交联聚乙烯绝缘层2并经硫化构成绝缘线芯,每两根绝缘线芯绞合成对绞组3A,或每四根绝缘线芯绞合成四星组3B,在对绞组3A或四星组3B上重叠绕包有聚酯带4,并以此构成单元对绞组5A或单元四星组5B,将单元对绞组5A或单元四星组5B与填充绳6成缆构成缆芯,在缆芯的外表面由内向外依次设置绕包形成的包带层7、总屏蔽引流线8上绕包铝塑复合带层9构成的总屏蔽层、挤包PE内护层10、镀锌钢丝编织铠装层11、挤包PVC/NBR复合弹性体材料形成的外护套层12。Referring to Fig. 1 and Fig. 2, in this embodiment, there are seven pairs/star-quad communication cables, the conductor 1 is made of tinned annealed copper wire, and the silane cross-linked polyethylene insulating layer 2 is extruded on the conductor and vulcanized to form an insulated wire core, every two insulated cores are twisted into a pair group 3A, or every four insulated cores are twisted into a four-star group 3B, and a polyester tape 4 is overlapped on the pair group 3A or four-star group 3B, and In this way, the unit pair twist group 5A or the unit four-star group 5B is formed, and the unit pair twist group 5A or the unit four-star group 5B is cabled with the filling rope 6 to form a cable core, and the outer surface of the cable core is sequentially arranged from the inside to the outside. The formed tape layer 7, the general shielding layer formed by wrapping the aluminum-plastic composite tape layer 9 on the general shielding drain wire 8, the extruded PE inner sheath layer 10, the galvanized steel wire braided armor layer 11, the extruded PVC/NBR composite An outer sheath layer 12 of elastomeric material.

具体实施中,导体采用7根镀锡软铜线正规导体结构,对绞组3A绞合节距为100-120;四星组3B节距为130-150,护套层12采用的PVC/NBR复合弹性体材料氧指数不小于32。In the specific implementation, the conductor adopts the regular conductor structure of 7 tinned annealed copper wires, the twisted pitch of the twisted pair group 3A is 100-120; the pitch of the four-star group 3B is 130-150, and the sheath layer 12 adopts PVC/NBR The oxygen index of the composite elastomer material is not less than 32.

Claims (4)

1. a colliery flame-retardant communication cable is characterized in that conductor (1) adopts tin annealed copper wire, extrudes organosilane crosslinked polyethylene insulating barrier (2) and constitute insulated wire cores through sulfuration on described conductor (1); Per two eradication edge cores are twisted into pair twist group (3A) or per four eradication edge cores are twisted into four stars group (3B), go up the overlapping polyester belt (4) that is surrounded with in described pair twist group (3A) or four stars group (3B), constitute unit pair twist group (5A) or unit four stars group (5B), described unit pair twist group (5A) or unit four stars group (5B) constitute cable core with gasket for packing (6) stranding, set gradually the belting layer (7) of wrapped formation from inside to outside at the outer surface of described cable core, total shielding drainage thread (8) is gone up total screen that wrapped plastic-aluminum combined belt (9) constitutes, extrude the sheath (10) that PE forms, zinc-coated wire braiding armour (11), extrude the external sheath layer (12) that PVC/NBR composite elastic body material forms.
2. a kind of colliery according to claim 1 flame-retardant communication cable is characterized in that described conductor (1) adopts 7 regular lay configuration.
3. a kind of colliery according to claim 1 flame-retardant communication cable is characterized in that described pair twist group (3A) twisting pitch is 100-120; Described four stars group (3B) pitch is 130-150.
4. a kind of colliery according to claim 1 flame-retardant communication cable is characterized in that the PVC/NBR composite elastic body material oxygen index that described external sheath layer (12) adopts is not less than 32.
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723139A (en) * 2012-07-06 2012-10-10 北京亨通斯博通讯科技有限公司 Indoor-outdoor data communication cable for shielding enhanced room
CN103236307A (en) * 2013-04-18 2013-08-07 河北华通线缆集团有限公司 Flat steel wire armored protective instrumental cable and manufacturing method thereof
CN103871608A (en) * 2014-03-04 2014-06-18 安徽复兴电缆集团有限公司 Marine compound cable
CN103943257A (en) * 2013-01-22 2014-07-23 安徽凯博尔特种电缆集团有限公司 Slurry-resistant cable for oil platform
CN104681168A (en) * 2013-11-28 2015-06-03 无锡市逸翔线缆有限公司 Mining control cable
CN104810108A (en) * 2015-02-26 2015-07-29 安徽华成电缆有限公司 High temperature-resisting tensile power cable
CN105070380A (en) * 2015-07-15 2015-11-18 繁昌县菲德通讯材料设计有限公司 A high weather resistance impact and tear resistance cable
CN105061842A (en) * 2015-07-15 2015-11-18 繁昌县菲德通讯材料设计有限公司 A kind of high-strength wear-resistant and tear-resistant cable and its outer sheath preparation method
CN106380679A (en) * 2016-08-29 2017-02-08 苏州意华电工有限公司 Wear-resistant communication cable
CN113678212A (en) * 2019-04-26 2021-11-19 日星电气株式会社 Communication Cable

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723139A (en) * 2012-07-06 2012-10-10 北京亨通斯博通讯科技有限公司 Indoor-outdoor data communication cable for shielding enhanced room
CN103943257A (en) * 2013-01-22 2014-07-23 安徽凯博尔特种电缆集团有限公司 Slurry-resistant cable for oil platform
CN103236307A (en) * 2013-04-18 2013-08-07 河北华通线缆集团有限公司 Flat steel wire armored protective instrumental cable and manufacturing method thereof
CN103236307B (en) * 2013-04-18 2015-04-29 河北华通线缆集团有限公司 Manufacturing method for flat steel wire armored protective instrumental cable
CN104681168A (en) * 2013-11-28 2015-06-03 无锡市逸翔线缆有限公司 Mining control cable
CN103871608A (en) * 2014-03-04 2014-06-18 安徽复兴电缆集团有限公司 Marine compound cable
CN104810108A (en) * 2015-02-26 2015-07-29 安徽华成电缆有限公司 High temperature-resisting tensile power cable
CN105070380A (en) * 2015-07-15 2015-11-18 繁昌县菲德通讯材料设计有限公司 A high weather resistance impact and tear resistance cable
CN105061842A (en) * 2015-07-15 2015-11-18 繁昌县菲德通讯材料设计有限公司 A kind of high-strength wear-resistant and tear-resistant cable and its outer sheath preparation method
CN106380679A (en) * 2016-08-29 2017-02-08 苏州意华电工有限公司 Wear-resistant communication cable
CN113678212A (en) * 2019-04-26 2021-11-19 日星电气株式会社 Communication Cable

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