CN203567347U - Coating system of roller coater - Google Patents
Coating system of roller coater Download PDFInfo
- Publication number
- CN203567347U CN203567347U CN201320775319.2U CN201320775319U CN203567347U CN 203567347 U CN203567347 U CN 203567347U CN 201320775319 U CN201320775319 U CN 201320775319U CN 203567347 U CN203567347 U CN 203567347U
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- CN
- China
- Prior art keywords
- roller
- coating system
- roll coater
- scraper
- maltha
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Abstract
The utility model discloses a coating system of a roller coater. The coating system comprises a machine frame, a roller set and a transfer mechanism, wherein the roller set and the transfer mechanism are installed on the machine frame; the roller set comprises a plurality of rollers and motors for driving the rollers to rotate; scrapers are installed on the rollers; the transfer mechanism is installed below the roller set; the transfer mechanism comprises a transfer motor, a driving roller installed on the transfer motor, a driven roller and a transfer belt which is installed on the driving roller and the driven roller; a plurality of lower carrier rollers are arranged between the driving roller and the driven roller; the upper parts of the driving roller, the lower carrier rollers and the driven roller are located on the same plane; the transfer belt forms a plane on the driving roller, the lower carrier rollers and the driven roller. According to the coating system, the roller set and the transfer mechanism are effectively assembled in a matching way, so that the whole coating system is more stable to function, precise to operate and long in service life; meanwhile, by the adoption of steel wheels with decorative designs on surfaces, a product has multiple surface effects.
Description
Technical field
The utility model relates to the coating system of roll coating apparatus art, particularly a kind of roll coater.
Background technology
Along with the fast development of mechanical automation, the application of roll coater is also more and more extensive, roll coater full name roll coater.With more than one group revolution roller, a certain amount of coating is applied to the device in planar material.Change the pressure between two rollers, the thickness of adjustable coating.Typical roll coater has roll coater, pressure roller coating machine (gravure roll coating machine), positive and negative roll coater etc.This external application minor diameter applicator roll replaces the coating machine of coating blade also to claim roll coater." roll coater " is a kind of visual plant in coating equipment series mechanical, and it has, and paint loss is little, production efficiency is high, it is simple and convenient to safeguard; Can well dock with streamline, form the higher production line of automaticity.Its operation principle is that uniform rubber roll is close to uniform steel wheel is parallel, and at the uniform velocity inwardly rotation, centre produces the space of a V-arrangement, and paint just flows herein uniformly, regulate the tight ness rating between uniform rubber roll and uniform steel rider, just can control the paint thickness and the uniformity that adhere on uniform rubber roll; Plate is at the uniform velocity advanced forward by conveyer belt, suitably contacts with rubber roll, and the paint on rubber roll is just transferred on plate surface uniformly.
On market, some equipment manufacturers has all carried out improving or brand-new design to the partial structurtes of composite machine and performance, has improved mechanical properties.Yet to most traditional multiple roll (two rollers that still follow of the coating mechanism in roll coater, three rollers, four rollers or five rollers) coating mechanism, roller set in this applying structure and connecting gear well do not coordinate, running roller in roller set can only one direction rotate, cannot adapt to the requirement that product is more and more higher to equipment, wherein most typical is that the surface design of five roller project organizations and roller is all to adopt specular surface, the shortcoming of this mechanism is: in coating process, if the glue on transfer steel rider can not be transferred on coating steel rider equably, in recombination process, there will be hickie or bubble phenomenon, cause like this product of producing to cancel.
Summary of the invention
In view of this, the utility model is for the disappearance of prior art existence, its main purpose is to provide a kind of coating system of roll coater, it can carry out composition matching effectively by roller set and connecting gear, make whole coating system move more steadily, operate accurate, long service life, adopt surface is the steel wheel of decorative pattern simultaneously, not only can make product there is kinds of surface effect, and steel wheel surface is fine and closely woven decorative pattern, mat pore principle can evenly be adsorbed appropriate ink, makes to be coated with more even, better quality.
For achieving the above object, the utility model adopts following technical scheme: a kind of coating system of roll coater, include frame, roller set and connecting gear, described roller set and connecting gear are installed in frame, the motor that described roller set includes a plurality of running rollers and drives this running roller to rotate, is provided with scraper on described running roller; Described connecting gear is installed on roller set below, this connecting gear includes and transmits motor, be installed on the main drive roller that transmits on motor, from live-roller and be installed on main drive roller and conveyer belt from live-roller, described main drive roller and from being provided with a plurality of snub pulleys between live-roller, described main drive roller, snub pulley and from the top of live-roller at grade, described conveyer belt is at main drive roller, snub pulley and form a plane from live-roller.
As a kind of preferred version, described running roller is three, includes two steel wheels and a maltha transfer printing wheel, and described maltha transfer printing wheel is installed between two steel wheels, the corresponding motor that is connected with this running roller rotation of a drive of each running roller.
As a kind of preferred version, described snub pulley is three, and corresponding one by one with described running roller, and described conveyer belt is through between running roller and snub pulley.
As a kind of preferred version, described scraper is four, and described two steel wheel tops are respectively equipped with a scraper, and this scraper is positioned at steel wheel towards the side top of maltha transfer printing wheel, and described maltha transfer printing wheel dual-side top is respectively equipped with scraper.
As a kind of preferred version, described scraper is provided with scraper.
As a kind of preferred version, in described two steel wheels, has one at least for establishing dapple steel wheel in surface.
As a kind of preferred version, described main drive roller, snub pulley and be provided with workbench between live-roller, this workbench is positioned at conveyer belt below.
As a kind of preferred version, described motor can drive running roller rotating.
As a kind of preferred version, described roller set down either side is provided with oil guide groove.
As a kind of preferred version, described roller set is provided with the guiding mechanism of adjusting position relationship between roller set middle roll and between running roller and conveyer belt.
The utility model compared with prior art has obvious advantage and beneficial effect, the beneficial effects of the utility model:
1, by two steel wheels in roller set and three lower support wheels in maltha transfer printing wheel and connecting gear corresponding matching one by one, roller set and connecting gear are firmly carried out to composition matching effectively, at main drive roller, snub pulley and be provided with workbench between live-roller, this workbench is positioned at conveyer belt below; This structure is arranged so that whole coating system operation is more steady, more accurate, the longer service life of operation.
2, adopting surface is the steel wheel of decorative pattern, not only can make product there is kinds of surface effect, and steel wheel surface is fine and closely woven decorative pattern, mat pore principle can evenly be adsorbed appropriate ink, make coating more even, better quality, in roller set, be provided with the guiding mechanism of adjusting position relationship between roller set middle roll and between running roller and conveyer belt simultaneously, and above two steel wheels, be respectively equipped with a scraper, this scraper is positioned at steel wheel towards the side top of maltha transfer printing wheel, this maltha transfer printing wheel dual-side top is respectively equipped with scraper, this structure can effectively guarantee coating thickness and coating quality.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of the preferred embodiment of the utility model;
Fig. 2 is the generalized section of the preferred embodiment of the utility model;
Fig. 3 is the schematic perspective view of the preferred embodiment of the utility model;
Fig. 4 is the partial enlarged drawing of the preferred embodiment of the utility model;
Fig. 5 is the partial enlarged drawing of the preferred embodiment of the utility model.
Accompanying drawing identifier declaration:
10, frame
11, steel wheel mount pad
111, steel wheel fixed head 112, slide block
113, slide rail
12, transfer printing wheel mount pad
20, coating system
21, roller set
211, steel wheel 212, maltha transfer printing wheel
213, motor 214, scraper
215, scraper adjuster
22, connecting gear
221, transmit motor 222, main drive roller
223, from live-roller 224, conveyer belt
225, snub pulley
30, running roller adjustment System
31, horizontal adjusting mechanism 32, vertical guiding mechanism
321, steel wheel lifter assembly
322, maltha transfer printing wheel lifter assembly
3211, steel wheel lifter
3221, maltha transfer printing wheel lifter
323, lifter handwheel 324, lifter worm screw
325, lifter worm gear 326, lifting ball screw
327, dovetail mount 328, lifting position display
33, level governor
331, the first adjuster 332, the second adjuster
3311, the first adjuster fixed head
3312, adjusting handle
3313, the first Level tune screw rod
3321, the second adjuster fixed head
3322, the second Level tune screw rod
34, power transmission shaft
341, clutch locating shaft 342, clutch
343, stage clip 344, stage clip fixed cover
345, rocker shaft 346, rocker shaft fixed cover
40, control system.
The specific embodiment
Please refer to shown in Fig. 1 to Fig. 5, it has shown the concrete structure of the preferred embodiment of the utility model, and a kind of multi-functional roller coat machine, includes frame 10, coating system 20, running roller adjustment System 30 and control system 40.
Wherein, in this frame 10, above-mentioned coating system 20, running roller adjustment System 30 and control system 40 are installed.
This coating system 20 includes roller set 21 and connecting gear 22, and this roller set 21 and connecting gear 22 are installed in frame 10.
This roller set 21 is provided with three running rollers, comprise two steel wheels 211 and a maltha transfer printing wheel 212, this maltha transfer printing wheel 212 is installed between two steel wheels 211, the corresponding motor 213 that is connected with this running roller rotation of a drive of each running roller, this two steel wheel 211 is one or both in minute surface steel wheel or decorative pattern steel wheel, this steel wheel 211 can select as required steel wheel surface for minute surface or steel wheel surface is the surface of decorative pattern formula, in the technology of the present invention, steel wheel mainly adopts the steel wheel on decorative pattern surface, can strengthen the ability of adsorbent solution, and between flexible glue transfer printing wheel, no longer produce the pulling force of traction mutually, nationality pore principle and can evenly inhale appropriate ink again, control preferably the thickness of coating layer.
On this two steel wheel 211 and maltha transfer printing wheel 212, scraper 214 is installed; This scraper 214 is four, these two steel wheels, 211 tops are respectively equipped with a scraper 214, this scraper 214 is positioned at steel wheel 211 towards the side top of maltha transfer printing wheel, and this maltha transfer printing is taken turns 212 dual-side tops and is respectively equipped with scraper 214, and this scraper 214 is provided with scraper adjuster 215.
This connecting gear 22 is installed on roller set 21 belows, this connecting gear 22 includes and transmits motor 221, be installed on the main drive roller 222 that transmits on motor 221, from live-roller 223 and be installed on main drive roller 222 and the conveyer belt from live-roller 223 224, this main drive roller 222 and from being provided with three snub pulleys 225 between live-roller 223, this main drive roller 222, snub pulley 225 and from the top of live-roller 223 at grade, this conveyer belt 224 is at main drive roller 222, snub pulley 225 and form a plane from live-roller 223; This snub pulley 225 is corresponding one by one respectively at two steel wheels and a maltha drive, and this conveyer belt 224 is through between running roller and snub pulley 225.This motor 213 can drive running roller rotating, and the rotation direction of running roller need to be set according to practical operation.These roller set 21 down either side are provided with oil guide groove, can be effectively the liquid of surface-coated or other fluid are circulated back and forth and form a closed-loop path, greatly reduce the waste of coating or other fluid.This main drive roller, snub pulley and be provided with workbench between live-roller, this workbench is positioned at conveyer belt below, effectively improves the stability of conveyer belt operation.
This running roller adjustment System 30 include for regulate between steel wheel 211 and maltha transfer printing wheel 212 horizontal adjusting mechanism 31 of distance in the horizontal direction with for regulating the vertical guiding mechanism 32 of running roller oscilaltion.
This horizontal adjusting mechanism 31 includes two groups of steel wheel Level tune assemblies, and this steel wheel Level tune assembly includes two level governors
33and be installed on the power transmission shaft 34 between two adjusters; This frame 10 is provided with four steel wheel mount pads 11, and these steel wheel 211 two ends are installed on steel wheel mount pad 11, and these steel wheel mount pad 11 1 sides are provided with transfer printing wheel mount pad 12, opposite side is provided with this level governor
33, this maltha transfer printing is taken turns 212 two ends and is installed on transfer printing wheel mount pad 12, this level governor
33be connected and regulate the horizontal level of steel wheel 211 with steel wheel mount pad 11.
This steel wheel mount pad 11 includes steel wheel fixed head 111, slide block 112 and slide rail 113, this steel wheel 211 is installed on steel wheel fixed head 111, this slide block 112 is installed on steel wheel fixed head 111 bottoms, and this slide rail 113 is installed in frame 10, and this slide block 112 is installed on this slide rail 113 movably.
two level governors 33 of this steel wheel Level tune assemblyit is the first adjuster
33the 1 and second adjuster
332, this first adjuster
331 includes the first adjuster fixed head
3311, be installed on the first adjuster fixed head
33adjusting handle on 11
3312 and can be with this adjusting handle
33the first Level tune screw rod of 12 horizontal movements
3313, this Level tune screw rod
3313 one end and adjusting handle
3312 connections, the other end are connected with steel wheel fixed head 111; The second adjuster
332 are connected with the first adjuster by power transmission shaft 34
331,
described the second adjuster 332 includes the second adjuster fixed head 3321 and can be with the second Level tune screw rod 3322 of power transmission shaft horizontal movement.
These power transmission shaft 34 two ends are installed on corresponding the first adjuster fixed head
33the 11 and second adjuster fixed head
33on 21, this power transmission shaft 34 is from the first adjuster fixed head
3311 to second adjuster fixed heads
33on 21, be connected and installed with successively clutch locating shaft 341, clutch 342, stage clip 343, stage clip fixed cover 344 and rocker shaft 345, rocker shaft fixed cover 346, under the effect by this power transmission shaft 34, the first Level tune screw rod
33the 13 and second Level tune screw rod
3322 synchronously carry out work, only need to rotate adjusting handle
3312 guarantee that steel wheel 211 two ends can carry out adjusted in concert, convenient and swift and degree of regulation is high.
this first Level tune screw rod 3313 and the second Level tune screw rod 3322 are arranged in parallel with slide rail 113.
on this level governor 33, be also provided with Horizontal Situation Display,can from this Horizontal Situation Display, obtain as required adjusted amplitude.
This vertical guiding mechanism 32 includes two steel wheel lifter assemblies 321 and a maltha transfer printing wheel lifter assembly 322, this steel wheel lifter assembly 321 includes two steel wheel lifters 3211, each steel wheel lifter is corresponding to this steel wheel mount pad 11 and regulate the upright position of steel wheel 211, this maltha transfer printing wheel lifter assembly 322 includes two maltha transfer printing wheel lifters 3221, the upright position that each maltha transfer printing wheel lifter 3221 is taken turns mount pad 12 and regulated maltha transfer printing wheel 212 corresponding to this transfer printing.
This steel wheel lifter 3211 or maltha transfer printing wheel lifter 3221 include lifter handwheel 323, lifter worm screw 324, lifter worm gear 325, lifting ball screw 326 and dovetail mount 327, this lifter worm screw 324 is rotated with lifter handwheel 323, this lifter worm gear 325 rotates with lifter worm screw 324, this lifter ball screw 326 moves up and down with lifter worm gear 325, this lifting ball screw 326 is installed in dovetail mount 327, this dovetail mount 327 is installed in frame 10, these lifting ball screw 326 one end are connected with lifter worm gear 325, 212 end assemblies connections are taken turns with corresponding steel wheel 211 or maltha transfer printing in one end, by lifter handwheel 323, drive lifter worm screw 324 to rotate, lifter worm screw 324 drives lifter worm gear 325 to rotate, thereby drive lifting ball screw 326 to move up and down, reach the height that regulates steel wheel 211 or maltha transfer printing wheel 212, in adjustment process, need to take turns steel wheel lifter 3211 corresponding on 212 both ends or maltha transfer printing wheel lifter 3221 regulates to reach balance to steel wheel 211 or maltha transfer printing, each steel wheel lifter 3211 or maltha transfer printing wheel lifter 3221 are respectively equipped with lifting position display 328, by this lifting position display 328, can easily adjust required adjusting range, the lifter that can make steel wheel 211 or maltha transfer printing take turns 212 two ends is synchronously adjusted identical amplitude simultaneously, be unlikely to high one end, one end low, put forward high accuracy of adjustment, guarantee the normally operation effectively of steel wheel or maltha transfer printing wheel simultaneously, improve the quality of production and service life of a machine.
The control circuit that this control system 40 includes control panel and controls each assembly of roll coater, the control of each control circuit is operated by control panel, and controls respectively the operation at each position.
The utility model design focal point is: by the corresponding matching one by one of three lower support wheels in two steel wheels in roller set and maltha transfer printing wheel and connecting gear, roller set and connecting gear are firmly carried out to composition matching effectively, at main drive roller, snub pulley and be provided with workbench between live-roller, this workbench is positioned at conveyer belt below; This structure is arranged so that whole coating system operation is more steady, more accurate, the longer service life of operation.Adopting surface is the steel wheel of decorative pattern, not only can make product there is kinds of surface effect, and steel wheel surface is fine and closely woven decorative pattern, mat pore principle can evenly be adsorbed appropriate ink, make coating more even, better quality, in roller set, be provided with the guiding mechanism of adjusting position relationship between roller set middle roll and between running roller and conveyer belt simultaneously, and above two steel wheels, be respectively equipped with a scraper, this scraper is positioned at steel wheel towards the side top of maltha transfer printing wheel, this maltha transfer printing wheel dual-side top is respectively equipped with scraper, this structure can effectively guarantee coating thickness and coating quality.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore every foundation technical spirit of the present utility model, to any trickle modification made for any of the above embodiments, equivalent variations and modification, all still belongs in the scope of technical solutions of the utility model.
Claims (10)
1. the coating system of a roll coater, it is characterized in that: include frame, roller set and connecting gear, described roller set and connecting gear are installed in frame, and the motor that described roller set includes a plurality of running rollers and drives this running roller to rotate, is provided with scraper on described running roller; Described connecting gear is installed on roller set below, this connecting gear includes and transmits motor, be installed on the main drive roller that transmits on motor, from live-roller and be installed on main drive roller and conveyer belt from live-roller, described main drive roller and from being provided with a plurality of snub pulleys between live-roller, described main drive roller, snub pulley and from the top of live-roller at grade, described conveyer belt is at main drive roller, snub pulley and form a plane from live-roller.
2. a kind of coating system of roll coater according to claim 1, it is characterized in that: described running roller is three, include two steel wheels and a maltha transfer printing wheel, described maltha transfer printing wheel is installed between two steel wheels, the corresponding motor that is connected with this running roller rotation of a drive of each running roller.
3. a kind of coating system of roll coater according to claim 2, is characterized in that: described snub pulley is three, and corresponding one by one with described running roller, and described conveyer belt is through between running roller and snub pulley.
4. a kind of coating system of roll coater according to claim 2, it is characterized in that: described scraper is four, described two steel wheel tops are respectively equipped with a scraper, and this scraper is positioned at steel wheel towards the side top of maltha transfer printing wheel, and described maltha transfer printing wheel dual-side top is respectively equipped with scraper.
5. according to the coating system of a kind of roll coater described in claim 1 or 4, it is characterized in that: described scraper is provided with scraper.
6. a kind of coating system of roll coater according to claim 2, is characterized in that: in described two steel wheels, have one at least for establishing dapple steel wheel in surface.
7. a kind of coating system of roll coater according to claim 2, is characterized in that: described main drive roller, snub pulley and be provided with workbench between live-roller, this workbench is positioned at conveyer belt below.
8. a kind of coating system of roll coater according to claim 1, is characterized in that: described motor can drive running roller rotating.
9. a kind of coating system of roll coater according to claim 1, is characterized in that: described roller set down either side is provided with oil guide groove.
10. a kind of coating system of roll coater according to claim 1, is characterized in that: described roller set is provided with the guiding mechanism of adjusting position relationship between roller set middle roll and between running roller and conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775319.2U CN203567347U (en) | 2013-11-28 | 2013-11-28 | Coating system of roller coater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320775319.2U CN203567347U (en) | 2013-11-28 | 2013-11-28 | Coating system of roller coater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203567347U true CN203567347U (en) | 2014-04-30 |
Family
ID=50535103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320775319.2U Expired - Fee Related CN203567347U (en) | 2013-11-28 | 2013-11-28 | Coating system of roller coater |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203567347U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106517809A (en) * | 2016-11-08 | 2017-03-22 | 苏州蓝锐纳米科技有限公司 | Roller coating device for coating photovoltaic glass with AR coating solution |
| CN106563610A (en) * | 2016-10-20 | 2017-04-19 | 精机械（中山）有限公司 | Roller coating machine |
| CN113042301A (en) * | 2019-12-26 | 2021-06-29 | 昆山铭益精密机械有限公司 | High-precision coating machine |
-
2013
- 2013-11-28 CN CN201320775319.2U patent/CN203567347U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106563610A (en) * | 2016-10-20 | 2017-04-19 | 精机械（中山）有限公司 | Roller coating machine |
| CN106563610B (en) * | 2016-10-20 | 2019-03-26 | 精一机械（中山）有限公司 | Roller coating machine |
| CN106517809A (en) * | 2016-11-08 | 2017-03-22 | 苏州蓝锐纳米科技有限公司 | Roller coating device for coating photovoltaic glass with AR coating solution |
| CN106517809B (en) * | 2016-11-08 | 2019-03-22 | 苏州蓝锐纳米科技有限公司 | A kind of roller coating apparatus of AR coating liquid coating photovoltaic glass |
| CN113042301A (en) * | 2019-12-26 | 2021-06-29 | 昆山铭益精密机械有限公司 | High-precision coating machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20161128 |