CN203566037U - Welding tool - Google Patents
Welding tool Download PDFInfo
- Publication number
- CN203566037U CN203566037U CN201320687258.4U CN201320687258U CN203566037U CN 203566037 U CN203566037 U CN 203566037U CN 201320687258 U CN201320687258 U CN 201320687258U CN 203566037 U CN203566037 U CN 203566037U
- Authority
- CN
- China
- Prior art keywords
- jig
- trapping box
- slag trapping
- slag
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003466 welding Methods 0.000 title claims abstract description 72
- 239000002893 slag Substances 0.000 claims abstract description 115
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000003818 cinder Substances 0.000 claims description 22
- 230000004308 accommodation Effects 0.000 claims description 17
- 229920001342 Bakelite® Polymers 0.000 claims description 4
- 239000004637 bakelite Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 17
- 230000004907 flux Effects 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004378 air conditioning Methods 0.000 abstract description 4
- 238000005476 soldering Methods 0.000 abstract 6
- 239000011324 bead Substances 0.000 abstract 2
- 229910000679 solder Inorganic materials 0.000 description 13
- 238000004140 cleaning Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Abstract
The utility model discloses a welding tool used in the procedure of welding an air-conditioning controller. The welding tool comprises a welding platform, a plurality of slag leaking holes are formed in the welding platform, a slag collecting box is further arranged below the welding platform and used for collecting slag material leaked by the welding platform, and the slag collecting box is detachably connected with the welding platform. According to the welding tool, due to the fact that the slag leaking holes are formed in the welding platform, soldering tin beads, soldering tin slags, soldering flux residues and other foreign matters generated in the welding process of a workpiece can be leaked to the lower portion of the welding platform through the slag leaking holes, cleanness of the welding platform can be effectively ensured, and it is avoided that the soldering tin beads, soldering tin slags, soldering flux residues and others affect welding quality of the workpiece to be welded subsequently; in addition, when clearing the slag material, people only need to detach the slag collecting box for clearing without collecting the slag material, the operation is convenient and rapid to carry out, and therefore production efficiency of the workpiece can not be affected.
Description
Technical field
The utility model relates to air-conditioning preparing technical field, more particularly, relates to one welding tooling used in air-conditioning preparation process.
Background technology
Air-conditioning inside is equiped with polytype controller, and various types of controllers all need the operation of welding through together in process of production, the circuit between air-conditioner controller or contact can produce polytype foreign matters such as solder splashes, scolding tin slag and film of flux residue in the process of welding.
The welding process of controller is generally to complete on the jig of streamline at present, after the controller of needs welding is transferred on jig, by artificial welding or employing automatic welding machine, controller is welded, solder splashes, scolding tin slag and the film of flux residue etc. that in welding process, produce directly drop on the jig on streamline.
And in order to prevent from remaining in the various foreign substance pollution pads on jig, solder splashes, scolding tin slag and the film of flux residue etc. that remain on jig need to just be cleared up every a period of time, and in scale removal process, need the foreign matter of each position on jig to collect then and remove, this not only can spend longer clearance time, but also easily occurs that jig cleaning not thoroughly affects the situation of controller welding quality.
Therefore, how can not affect under the prerequisite of production efficiency, realize quickly and easily the thorough removing of the foreign matters such as solder splashes, scolding tin slag and film of flux residue to producing in controller welding process, avoiding its welding quality to controller to impact, is the technical problem that current those skilled in the art need solution badly.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of welding tooling, to can not affect under the prerequisite of production efficiency, quickly and easily the foreign matters such as the solder splashes producing in air-conditioner controller welding process, scolding tin slag and film of flux residue are thoroughly removed, avoid foreign matter to impact the pad of air-conditioner controller, guarantee welding quality.
For achieving the above object, the utility model provides following technical scheme:
A kind of welding tooling, comprise jig, and on described jig, offer multiple leakage cinder holes, and the below of described jig is also provided with the slag trapping box for collecting the slag charge being leaked down by described jig, described slag trapping box is connected with described jig is dismantled and assembled.
Preferably, described slag trapping box is drawer type slag trapping box, and the below of described jig is provided with the accommodation section for holding described slag trapping box, and described slag trapping box is mounted slidably in described accommodation section.
Preferably, the below of described jig has two platform gripper shoes that be arranged in parallel, and the bottom of described every described platform gripper shoe is provided with to the edge of another piece platform gripper shoe bending, the edge in two described platform gripper shoes and platform gripper shoe forms described accommodation section.
Preferably, also comprise and be arranged at the below of described jig and for limiting the limiting plate of described slag trapping box position, described limiting plate is all vertical with two described platform gripper shoes, and one end of described limiting plate and the wherein end of a platform gripper shoe join, and the end of the other end and an other platform gripper shoe joins.
Preferably, also comprise and being arranged on described slag trapping box side for pulling out the handle of described slag trapping box.
Preferably, also comprise and being arranged on described jig and for preventing that described slag trapping box from deviating from the lock piece of described accommodation section.
Preferably, the leakage cinder hole on described jig is multiple row setting, and the each leakage cinder hole in rear row is all between two adjacent leakage cinder holes of previous column.
Preferably, the thickness of described jig is not less than 10mm.
Preferably, described jig is the jig of bakelite material.
Preferably, the slag trapping box that described slag trapping box is stainless steel.
Due to multiple leakage cinder holes being provided on the jig in the welding tooling providing in the utility model, thereby the foreign matter such as the solder splashes producing in air-conditioner controller welding process, scolding tin slag and film of flux residue all can drain to rapidly the bottom of jig by leaking cinder hole, and can on jig, not retain, thereby can not have any impact to the pad of the follow-up air-conditioner controller welding; Simultaneously because the below of jig is provided with slag trapping box, thereby the solder splashes being leaked down by jig, scolding tin slag and film of flux residue etc. all can drop in slag trapping box, and slag trapping box is connected with jig is dismantled and assembled, thereby slag trapping box can be pulled down to cleaning slag charge, after cleaning out, again reinstalled original place.
As can be seen here, welding tooling provided by the utility model can effectively guarantee the clean of jig, thereby avoid solder splashes, scolding tin slag and film of flux residue etc. to impact the welding quality of the follow-up air-conditioner controller welding, and when carrying out slag charge cleaning, without slag charge is collected, only need slag trapping box to pull down cleaning, convenient to operation, thereby can not impact the production efficiency of air-conditioner controller.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The overall structure schematic diagram that Fig. 1 is the welding tooling that provides in the utility model embodiment;
Fig. 2 is the structural representation of the welding tooling shown in Fig. 1 after its slag trapping box is extracted out;
Fig. 3 is the A-A cutaway view of Fig. 1;
Fig. 4 be the welding tooling front described in Fig. 1 partly cut open schematic diagram.
Wherein,
1 is jig, and 2 is slag trapping box;
11 is platform gripper shoe, and 12 is block, and 13 for leaking cinder hole, and 14 is limiting plate, and 21 is handle;
111 is edge.
The specific embodiment
Core of the present utility model is to provide a kind of welding tooling, to can not affect under the prerequisite of production efficiency, quickly and easily the foreign matters such as the solder splashes producing in welding process, scolding tin slag and film of flux residue are thoroughly removed, avoid foreign matter to impact the pad of air-conditioner controller, guarantee welding quality.
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1 to Fig. 4, the overall structure schematic diagram that Fig. 1 is the welding tooling that provides in the utility model embodiment, Fig. 2 is the structural representation of the welding tooling shown in Fig. 1 after its slag trapping box is extracted out, Fig. 3 is the A-A cutaway view of Fig. 1, Fig. 4 be the welding tooling front described in Fig. 1 partly cut open schematic diagram.
The welding tooling providing in the present embodiment can be applied in the welding sequence of various workpiece, be particularly useful in the welding sequence in air-conditioner controller production process, workpiece involved in following examples is all take air-conditioner controller as example, in this welding tooling, there is equally jig 1, in terms of existing technologies, the core improvement of this welding tooling is, on jig 1, offer multiple leakage cinder holes 13, and the below of jig 1 is also provided with slag trapping box 2, slag trapping box 2 is for collecting the slag charge leaking down from jig 1, and this slag trapping box 2 is connected with jig 1 is dismantled and assembled.
What need to describe is, work air-conditioner controller can produce the multiple foreign matter including solder splashes, scolding tin slag and film of flux residue etc. in welding process, the size of these foreign matters is generally less, thereby these foreign matters are referred to as to slag charge, the leakage cinder hole 13 providing in above-described embodiment is exactly for making these slag charges can drain to the bottom of jig 1.
Due to multiple leakage cinder holes 13 being provided on the jig 1 in the welding tooling providing in the utility model, thereby the foreign matter such as the solder splashes producing in controller welding process, scolding tin slag and film of flux residue all can drain to rapidly the bottom of jig 1 by leaking cinder hole 13, and can on jig 1, not retain, thereby can not have any impact to the pad of the follow-up controller welding; Simultaneously because the below of jig 1 is provided with slag trapping box 2, thereby the solder splashes being leaked down by jig 1, scolding tin slag and film of flux residue etc. all can drop in slag trapping box 2, and slag trapping box 2 is connected with jig 1 is dismantled and assembled, thereby slag trapping box 2 can be pulled down to cleaning slag charge, after cleaning out, again reinstalled original place.
As can be seen here; the welding tooling providing in above-described embodiment can effectively guarantee the clean of jig 1; thereby avoid solder splashes, scolding tin slag and film of flux residue etc. to impact the welding quality of the follow-up controller welding; and when carrying out slag charge cleaning; without slag charge is collected, only need slag trapping box 2 to pull down cleaning, convenient to operation; and without shutting down, process, thereby can not impact the production efficiency of controller.
Those skilled in the art hold is intelligiblely, if jig 1 itself is thinner, so after cinder hole 13 is offered Lou on its surface, the edge that leaks cinder hole 13 will become very sharp, this easily damages the connection wire of air-conditioner controller, for this reason, and more than the thickness of the jig 1 in the present embodiment should be set to 10mm, and the edge of leaking cinder hole 13 should polish smooth as far as possible, in order to avoid the connection line on air-conditioner controller is caused to damage.
Owing to generally thering is various control chip in air-conditioner controller, and the withstand voltage of control chip is generally less, in order to prevent that the static producing on jig 1 in welding process from causing a devastating effect to control chip, the preferred employing of jig 1 in the present embodiment can prevent that the bakelite material of static is made.
The jig 1 providing in the present embodiment specifically supports by its lower platform gripper shoe 11 arranging, the bottom of jig 1 has two platform gripper shoes 11 that be arranged in parallel, and the bottom of every platform gripper shoe 11 is provided with the edge 111 bending to another piece platform gripper shoe 11, as shown in Figure 2, the accommodation section that edge 111 in two platform gripper shoes 11 and platform gripper shoe 11 is configured for holding slag trapping box 2 jointly, after slag trapping box 2 is put into accommodation section, edge 111 will be held the bottom of slag trapping box 2, slag trapping box 2 can slide front and back on edge 111.
In order to facilitate the location of slag trapping box 2, in the present embodiment, be preferably also provided with limiting plate 14, this limiting plate 14 is arranged on the below of jig 1, its effect is the terminal position that limits slag trapping box 2, concrete, this limiting plate 14 is all vertical with above-mentioned two platform gripper shoes 11, and one end of limiting plate 14 joins with the end of a platform gripper shoe 11 wherein, and the end of the other end and an other platform gripper shoe 11 joins.The setting of limiting plate 14, location that can convenient slag trapping box 2, in slag trapping box 2 installation processes, only needs to shift slag trapping box 2 onto its end and limiting plate 14 and offsets and can complete installation.Further, the bottom of limiting plate 14 also can be provided with to the edge 111 of above-mentioned accommodation section internal bend, and this edge 111 can be used for the end of slag trapping box 2 to support, as shown in Figure 3.
The side of the slag trapping box 2 providing in the present embodiment is also provided with the handle 21 for facilitating slag trapping box 2 to pull out, as shown in Figures 1 and 2, when the lateral dimension of slag trapping box 2 hour, handle 21 can only be provided with one, and when the lateral dimension of slag trapping box 2 is larger, the quantity of handle 21 can be provided with multiple, as two handles 21 are provided on the side of the slag trapping box 2 being provided in the present embodiment, hold intelligiblely, can also draw ring be set on the side of slag trapping box 2 and play the effect that facilitates slag trapping box 2 to pull out.
In actual production process, welding tooling needs to carry out entirety carrying sometimes, for the accident that prevents slag trapping box 2 in handling process is deviate from, is also preferably provided with and prevents that slag trapping box 2 from deviating from the lock piece of accommodation section in the present embodiment.
The concrete form of lock piece can have multiple, in Fig. 1 to 4, provided a kind of specific implementation form of lock piece, this lock piece specifically comprises hinge and block 12, wherein a slice connecting plate in hinge is arranged on the bottom surface of jig 1, another sheet connecting plate is fixedly connected with above-mentioned block 12, after slag trapping box 2 is put in accommodation section, block 12 is overturn, prevent that slag trapping box 2 is by deviating from accommodation section; When needs pull out slag trapping box 2, only need to make block 12 to overturn, make it abdicate the activity space of slag trapping box 2.Should describe, the hinge providing in the present embodiment has the function that is similar to spring hinge, and locate automatically its these two positions that at least can two connecting plates in hinge be 0 ° and 90 °.
Certainly, lock piece can also comprise pin-and-hole and lock pin, and wherein pin-and-hole is arranged on jig 1, and the center line of pin-and-hole is vertical with jig 1, after slag trapping box 2 is put in accommodation section, lock pin is located in pin-and-hole, can realize the locking of slag trapping box 2; When needs pull out slag trapping box 2, only need to extract lock pin, make it abdicate the activity space of slag trapping box 2.
For the slag charge that makes to produce in welding process is missed as early as possible and thoroughly from the leakage cinder hole 13 of jig 1, leakage cinder hole 13 on the jig 1 providing in the present embodiment is multiple row setting, and the each leakage cinder hole 13 in rear row is all between two adjacent leakage cinder holes 13 of previous column.
The material of platform gripper shoe 11, limiting plate 14 and block 12 can have multiple choices, such as metal material, timber etc., and platform gripper shoe 11, limiting plate 14 and block 12 in the present embodiment all adopt bakelite material to make.
In this description, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a welding tooling, for the welding sequence of air-conditioner controller, comprise jig (1), it is characterized in that, on described jig (1), offer multiple leakage cinder holes (13), and the below of described jig (1) is also provided with the slag trapping box (2) for collecting the slag charge being leaked down by described jig (1), described slag trapping box (2) and dismantled and assembled connection of described jig (1).
2. welding tooling as claimed in claim 1, it is characterized in that, described slag trapping box is drawer type slag trapping box (2), and the below of described jig (1) is provided with the accommodation section for holding described slag trapping box, and described slag trapping box (2) is mounted slidably in described accommodation section.
3. welding tooling as claimed in claim 2, it is characterized in that, the below of described jig (1) has two platform gripper shoes (11) that be arranged in parallel, and the bottom of every described platform gripper shoe (11) is provided with to the edge (111) of another piece platform gripper shoe (11) bending, and the edge (111) in two described platform gripper shoes (11) and platform gripper shoe (11) forms described accommodation section.
4. welding tooling as claimed in claim 3, it is characterized in that, also comprise and be arranged at the below of described jig (1) and for limiting the limiting plate (14) of described slag trapping box (2) position, described limiting plate (14) is all vertical with two described platform gripper shoes (11), and one end of described limiting plate (14) and the wherein end of a platform gripper shoe (11) join, and the end of the other end and an other platform gripper shoe (11) joins.
5. welding tooling as claimed in claim 2, is characterized in that, also comprises and being arranged on described slag trapping box (2) side for pulling out the handle (21) of described slag trapping box (2).
6. welding tooling as claimed in claim 2, is characterized in that, also comprises that to be arranged at described jig (1) upper and for preventing that described slag trapping box (2) from deviating from the lock piece of described accommodation section.
7. welding tooling as claimed in claim 1, is characterized in that, the leakage cinder hole (13) on described jig (1) is multiple row setting, and the each leakage cinder hole (13) in rear row is all positioned between two leakage cinder holes (13) that previous column is adjacent.
8. the welding tooling as described in claim 1-7 any one, is characterized in that, the thickness of described jig (1) is not less than 10mm.
9. welding tooling as claimed in claim 8, is characterized in that, described jig (1) is the jig of bakelite material.
10. welding tooling as claimed in claim 8, is characterized in that, the described slag trapping box (slag trapping box that (2) are stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320687258.4U CN203566037U (en) | 2013-11-01 | 2013-11-01 | Welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320687258.4U CN203566037U (en) | 2013-11-01 | 2013-11-01 | Welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203566037U true CN203566037U (en) | 2014-04-30 |
Family
ID=50533795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320687258.4U Expired - Lifetime CN203566037U (en) | 2013-11-01 | 2013-11-01 | Welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203566037U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551316A (en) * | 2014-12-19 | 2015-04-29 | 贵阳高新金达电子科技有限公司 | Tin-soldering tooling with heat dissipation holes and heat conduction holes |
| CN104588827A (en) * | 2014-12-19 | 2015-05-06 | 贵阳高新金达电子科技有限公司 | Tin soldering tool with long-strip-shaped heat dissipating holes and heat conducting holes |
| CN105108303A (en) * | 2015-08-31 | 2015-12-02 | 昆山斯格威电子科技有限公司 | Bench type stirring and rubbing spot-welder |
-
2013
- 2013-11-01 CN CN201320687258.4U patent/CN203566037U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551316A (en) * | 2014-12-19 | 2015-04-29 | 贵阳高新金达电子科技有限公司 | Tin-soldering tooling with heat dissipation holes and heat conduction holes |
| CN104588827A (en) * | 2014-12-19 | 2015-05-06 | 贵阳高新金达电子科技有限公司 | Tin soldering tool with long-strip-shaped heat dissipating holes and heat conducting holes |
| CN105108303A (en) * | 2015-08-31 | 2015-12-02 | 昆山斯格威电子科技有限公司 | Bench type stirring and rubbing spot-welder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140430 |
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| CX01 | Expiry of patent term |