CN203564942U - Low-noise energy-saving automotive air dryer - Google Patents
Low-noise energy-saving automotive air dryer Download PDFInfo
- Publication number
- CN203564942U CN203564942U CN201320558560.XU CN201320558560U CN203564942U CN 203564942 U CN203564942 U CN 203564942U CN 201320558560 U CN201320558560 U CN 201320558560U CN 203564942 U CN203564942 U CN 203564942U
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- valve
- chamber
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- unloader
- air intake
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Abstract
The utility model discloses a low-noise energy-saving automotive air dryer which comprises a valve body, a drying tank, a pilot control valve and an unloading valve, wherein the drying tank, the pilot control valve and the unloading valve are respectively installed on the valve body; the pilot control valve adopts a rubber piston pilot control valve, and the unloading valve adopts a diaphragm type unloading valve; an A cavity, a B cavity, a C cavity, a D annular cavity, an E endergonic airway chamber and an F cavity are respectively arranged in the valve body; a first opening, a second opening, a third opening and a fourth opening are respectively arranged in the side face of the valve body. The pilot control valve adopts a throttling partial-pressure structure so as to control two times of opening with different degrees for the unloading valve and therefore discharge compressed air for two times. The vehicle interior noise and urban environmental pollution are reduced, and the human health and urban environment are maintained. The opening and closing control of the pilot valve is more precise and reliable. The unloading valve is simple and reliable, the service life is long, and the driving safety is effectively increased.
Description
[technical field]
The utility model relates to vehicle key part field, be specifically related to dry, the overanxious and automatically cleaning processor of a kind of air of low noise block, particularly relate to a kind of low noise block air dryer for vehicle for systems such as car brakeing, car door and suspensions.
[background technology]
Air dryer for vehicle provides complete, clean, effective compressed air for systems such as automobile brake, car door and suspensions, very large on the safety traffic of automobile and the impact in brake system component life-span.Air compressor provides source of the gas, first enter the input port of air dryer, compressed air is through drying chamber molecular sieve, the effect of filter screen and filter membrane, make it to be dried, oil removing and filtration treatment, from delivery outlet, export afterwards, and to the inflation of regeneration air tank, the compressed air of delivery outlet arrives the air intake valve of pilot valve simultaneously, by pilot valve air intake valve, open off-load valve, regeneration gas receiver carries out blowback to drying chamber, when drier delivery outlet pressure drop is when recovering supply gas pressure, off-load valve closing, system is recovered air feed, make drying chamber molecular sieve reach the object recycling.
The pilot valve of air dryer for vehicle in the past adopts diaphragm type control structure, exists the coarse problem of valve opening and closing control, and then has influence on the response accuracy of air dryer for vehicle.Off-load valve adopts metallic piston formula control structure in addition, and complex structure, reliability be low, take up room large and service life is short.In addition, it is integral type structure that drying chamber adopts drying chamber inner bag and cylinder barrel, and after molecular sieve lost efficacy, drying chamber inner bag and cylinder barrel need integral replacing, causes the high and wasting of resources of maintenance cost.
Also there is the deficiency that exhaust noise is large in current air dryer for vehicle, though portioned product is equipped with silencer, but still can not significantly reduce noise pollution, directly jeopardizes occupant's health and pollute urban environment
Existing air dryer for vehicle can only be realized an exhaust; Exhaust passage is without the structure of energy-absorbing.When air dryer carries out blowback, the compressed air of coming from air tank, by the off-load valve of opening, directly enters atmosphere, causes exhaust sound large and sharp-pointed, serious harm health.
[utility model content]
The purpose of this utility model solves the problems of the prior art exactly, a kind of low noise block air dryer for vehicle is proposed, can realize and control the unlatching in various degree of twice, off-load valve, compressed air is discharged at twice, reduce noise, effectively absorb flowed energy, and, can improve the accuracy that pilot valve opens and closes, simplify unloader structure, improve reliability and the service life of unloader, can reduce maintenance cost and economize on resources.
For achieving the above object, the utility model proposes a kind of low noise block air dryer for vehicle, comprise valve body, drying chamber, pilot valve and unloader, described drying chamber, pilot valve and unloader are arranged on respectively on valve body, described pilot valve adopts rubber piston formula to control pilot valve, and described unloader adopts diaphragm type unloader, in described valve body, be respectively equipped with A chamber, B chamber, C chamber, D annular compartment, E energy-absorbing air flue and F chamber, valve body side has first, second mouthful, the 3rd mouthful and four-hole, described first is communicated with D annular compartment, D annular compartment is communicated with the outer annular space of drying chamber, the interior annular space of drying chamber is communicated with A chamber, A chamber is communicated with the 3rd mouthful, A chamber is communicated with C chamber by check valve, C chamber communicates with second mouthful, C chamber is communicated with pilot valve by first segment discharge orifice 26, when pilot valve is opened, gas outlet is communicated with F chamber, F chamber is the diaphragm chamber of unloader, the left side of unloader is B chamber, when unloader is opened, B chamber communicates with E energy-absorbing air flue chamber, the gas outlet of E energy-absorbing air flue chamber is four-hole.
As preferably, described drying chamber comprises cylinder barrel, drying chamber inner bag, molecular sieve, filter membrane, and described drying chamber inner bag and cylinder barrel are split-type structural, and drying chamber inner bag is arranged in cylinder barrel, molecular sieve is arranged in drying chamber inner bag, between molecular sieve and the cavity of valve body, is provided with filter membrane.
As preferably, also comprise compacting ring and some bolts, the edge of described cylinder barrel adopts some bolts to be fixedly installed on valve body after adopting compacting ring to compress.
As preferably, described rubber piston formula pilot valve comprises guide valve blocks, adjusting seat, pressure regulating screw, spring base, pressure spring, push rod and rubber piston valve, described guide valve blocks is arranged in valve body, the two ends of pressure spring are provided with spring base, the left end of pressure spring is provided with push rod, the right-hand member of pressure spring is provided with pressure regulating screw, and the adjusting seat of installing on pressure regulating screw and guide valve blocks is threaded connection, and the left end of push rod is provided with rubber piston valve.
As preferably, described diaphragm type unloader comprises off-load valve rod, off-load valve, diaphragm, push-plate, unloading spring and valve seat, and described off-load valve is arranged on valve seat, and off-load valve rod withstands push-plate behind the door through unloader, the outside of push-plate is provided with diaphragm, between push-plate and valve body, is provided with unloading spring.
As preferably, on described four-hole, silencing net is installed.
As preferably, described pilot-actuated valve is provided with air intake valve and drain tap, between described C chamber and the air intake valve of pilot-actuated valve, is provided with first segment discharge orifice, between the air intake valve of pilot-actuated valve and F chamber, is provided with second section discharge orifice; The compressed air of C chamber arrives the air intake valve of pilot-actuated valve through first segment discharge orifice, pressure reaches after air intake valve opening pressure, air intake valve is opened, compressed air is after air intake valve and second section discharge orifice, a part enters F chamber, and another part enters the steam vent in drain tap, the 3rd throttle orifice and adjusting seat.
As preferably, described pilot-actuated valve comprises rubber piston, and described air intake valve is located at the left side of rubber piston, and drain tap is located at the right side of rubber piston; When rubber piston is positioned at high order end, air intake valve is closed, and drain tap is opened; When rubber piston is positioned at low order end, air intake valve is opened, and drain tap is closed.
The beneficial effects of the utility model: the utility model pilot-actuated valve adopts throttling partial-pressure structure, realize to control the unlatching in various degree of twice, off-load valve, thereby compressed air is discharged at twice, realize little aperture macro-energy and the large less energy of aperture makes exhaust energy without large fluctuating, reach and reduce to greatest extent peak noise.Energy-absorbing air passage structure, has effectively absorbed flowed energy.The utility model has reduced internal car noise and city environmental pollution, has safeguarded health and urban environment.In the utility model, pilot valve opens and closes and controls more accurately reliably; Unloader adopts diaphragm type to control, and its structure is more simple and reliable, take up room little, and long service life; And drying chamber adopts drying chamber inner bag and cylinder barrel Split type structure, and maintenance cost is low to economize on resources.The utility model has significantly promoted air dryer for vehicle overall performance and reliability, has effectively improved the security of driving.
Feature of the present utility model and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the structural representation of a kind of low noise block air dryer for vehicle of the utility model.
Wherein: 1-the first O-ring seals, 2-off-load valve rod, 3-off-load valve, 4-compacting ring, 5-bolt, 6-filter membrane, 7-cylinder barrel, 8-drying chamber inner bag, 9-molecular sieve, 10-annular core, 11-the second O-ring seals, 12-the 3rd O-ring seals, 13-valve body, 14-check valve, 15-the 4th O-ring seals, 16-the 5th O-ring seals, 17-pilot control valve body, 18-adjusting seat, 19-pressure regulating screw, 20-spring base, 21-pressure spring, 22-push rod, 23-the 3rd throttle orifice, 24-rubber piston, 25-second section discharge orifice, 26-first segment discharge orifice, 27-diaphragm, 28-push-plate, 29-unloading spring, 30-the 6th O-ring seals, 31-valve seat, 32-silencing net.A, B, C, D, E, F are respectively six gas flow chambers.A is the air intake valve of pilot-actuated valve, the drain tap that b is pilot-actuated valve, the steam vent that f is pilot-actuated valve.
[specific embodiment]
Consult Fig. 1, a kind of low noise block air dryer for vehicle, comprise valve body 13, drying chamber, pilot-actuated valve and unloader, described drying chamber, pilot-actuated valve and unloader are arranged on respectively on valve body, described pilot-actuated valve adopts rubber piston formula pilot-actuated valve, and described unloader adopts diaphragm type unloader.Drying chamber is comprised of cylinder barrel 7, circular passage D, drying chamber inner bag 8, molecular sieve 9, filter membrane 6, compacting ring 4, by the second O-ring seals 11, the 3rd O-ring seals 12 and valve body 13, bolt 5 isolating seals, is connected.Pilot-actuated valve consists of the 4th O-ring seals 15, the 5th O-ring seals 16, pilot control valve body 17, adjusting seat 18, pressure regulating screw 19, spring base 20, pressure spring 21, push rod 22 and rubber piston valve 24.Unloader consists of the first O-ring seals 1, off-load valve rod 2, off-load valve 3, diaphragm 27, push-plate 28, unloading spring 29, the 6th O-ring seals 30, valve seat 31.
Under first stage working condition, compressed air pressure is less than pressure spring 21 settings, now the air intake valve a closed condition on rubber piston valve 24.Compressed air is entered by K11 mouth, by circular passage D, through the molecular sieve 9 of annular core 10, filter membrane 6 and drying chamber inner bag 8 dry overanxious after, by A chamber, a route K22 mouth, to regeneration air tank air feed, is used during for blowback drying chamber; Check valve 14 is pushed on another road open, by C chamber, to K21 confession gas.
Under second stage working condition, compressed air pressure is greater than pressure spring 21 settings, now the air intake valve A on rubber piston valve 24 is in opening, compressed air enters into the F chamber of unloader, act on diaphragm 27, make diaphragm 27 promote push-plate 28 and off-load valve rod 2, now off-load valve 3 is opened, the compressed air in B chamber enters atmosphere by off-load valve 3 from K3 mouth, unloader doorway sharply declines, regeneration air tank and off-load valve form large pressure reduction, the compressed air of regeneration air tank is by 22 mouthfuls of A chambeies through valve body 13, filter membrane 6, molecular sieve 9, the B chamber of screen pack 10 and valve body, E chamber, off-load valve 3 and silencing net, to 3 mouthfuls, enter atmosphere, complete automatically cleaning flushing circulation.
In valve body 13, be respectively equipped with A chamber, B chamber, C chamber, D annular compartment, E energy-absorbing air flue chamber and F chamber, the side of valve body 12 has first K1, second mouthful of K21, the 3rd mouthful of K22 and four-hole K3, described first K1 is communicated with D annular compartment, D annular compartment is communicated with the outer annular space of drying chamber, the interior annular space of drying chamber is communicated with A chamber, A chamber is communicated with the 3rd mouthful of K22, A chamber is communicated with C chamber by check valve 14, C chamber communicates with second mouthful of K21, C chamber is communicated with pilot-actuated valve by first segment discharge orifice 26, when pilot-actuated valve is opened, gas outlet is communicated with F chamber, F chamber is the diaphragm chamber of unloader, the left side of unloader is B chamber, when unloader is opened, B chamber communicates with E energy-absorbing air flue chamber, the gas outlet of E energy-absorbing air flue chamber is four-hole K3.Pilot-actuated valve is provided with air intake valve a and drain tap b, between described C chamber and the air intake valve a of pilot-actuated valve, is provided with first segment discharge orifice 26, between the air intake valve a of pilot-actuated valve and F chamber, is provided with second section discharge orifice 25; The compressed air of C chamber arrives the air intake valve a of pilot-actuated valve through first segment discharge orifice 26, pressure reaches after the opening pressure of air intake valve a, air intake valve a opens, compressed air is after air intake valve a and second section discharge orifice 25, a part enters F chamber, and another part enters the steam vent f in drain tap b, the 3rd throttle orifice 23 and adjusting seat 18.Described pilot-actuated valve comprises rubber piston 24, and described air intake valve a is located at the left side of rubber piston 24, and drain tap b is located at the right side of rubber piston 24; When rubber piston 24 is positioned at high order end, air intake valve a closes, and drain tap b opens; When rubber piston 24 is positioned at low order end, air intake valve a opens, and drain tap b closes.
Air compressor provides source of the gas, first enter the first K1 of air dryer, compressed air is through the molecular sieve 9 of drying chamber 8, the effect of annular core 10 and filter membrane 6, compressed air is dried, oil removing and filtration treatment, compressed air after processing is from second mouthful of K21 output of air dryer, and by the 3rd mouthful of K22, regeneration air tank is inflated, the compressed air of second mouthful of K21 arrives the air intake valve a of pilot-actuated valve by the first segment discharge orifice 26 of valve body 13 simultaneously, when compressed air pressure reaches unlatching pilot-actuated valve air intake valve a, air intake valve a opens, compressed air is by pilot-actuated valve air intake valve a, after second section discharge orifice 25, a part enters the diaphragm cavity F of unloader.Because pilot-actuated valve drain tap b does not now close, another part compressed air is by pilot-actuated valve the 3rd throttle orifice 23 and steam vent f, because the pressure of diaphragm chamber F is lower, but diaphragm 27 still can promote off-load valve 3 by push-plate 28, and off-load valve 3 is partially opened; The compressed air of regeneration air tank carries out blowback (regeneration) to the molecular sieve 9 in drying chamber 8, and then by the off-load valve 3 partially opening, through energy-absorbing air flue E and silencing net 32, Jiang Shui, oil and impurity enter atmosphere, form exhaust for the first time.
When pilot-actuated valve air intake valve a place pressure continues to rise, the drain tap b of pilot-actuated valve closes (the 3rd throttle orifice 23 pressure release passages are closed) gradually, now the diaphragm chamber F pressure on valve body 13 sharply rises, diaphragm 27 promotes off-load valve 3 by push-plate 28, off-load valve 3 is opened completely, regeneration gas receiver carries out blowback to drying chamber 8 molecular sieves 9 again, forms exhaust for the second time.
When delivery outlet pressure drop is when recovering supply gas pressure, off-load valve 3 is closed, and system is recovered air feed, makes drying chamber 8 molecular sieves 9 reach the object recycling.The compressed air that drying tank 8 is processed, by the 3rd mouthful of K22 of air dryer, enters into corresponding executing agency.
Above-described embodiment is to explanation of the present utility model, is not to restriction of the present utility model, any scheme after the utility model simple transformation is all belonged to protection domain of the present utility model.
Claims (8)
1. a low noise block air dryer for vehicle, comprise valve body, drying chamber, pilot-actuated valve and unloader, described drying chamber, pilot-actuated valve and unloader are arranged on respectively on valve body, it is characterized in that: described pilot-actuated valve adopts rubber piston formula pilot-actuated valve, and described unloader adopts diaphragm type unloader, in described valve body, be respectively equipped with A chamber, B chamber, C chamber, D annular compartment, E energy-absorbing air flue chamber and F chamber, valve body side has first, second mouthful, the 3rd mouthful and four-hole, described first is communicated with D annular compartment, D annular compartment is communicated with the outer annular space of drying chamber, the interior annular space of drying chamber is communicated with A chamber, A chamber is communicated with the 3rd mouthful, A chamber is communicated with C chamber by check valve, C chamber communicates with second mouthful, C chamber is communicated with pilot-actuated valve by first segment discharge orifice 26, when pilot-actuated valve is opened, gas outlet is communicated with F chamber, F chamber is the diaphragm chamber of unloader, the left side of unloader is B chamber, when unloader is opened, B chamber communicates with E energy-absorbing air flue chamber, the gas outlet of E energy-absorbing air flue chamber is four-hole.
2. a kind of low noise block air dryer for vehicle as claimed in claim 1, it is characterized in that: described drying chamber comprises cylinder barrel, drying chamber inner bag, molecular sieve, filter membrane, described drying chamber inner bag and cylinder barrel are Split type structure, dry tank inner bag is arranged in cylinder barrel, molecular sieve is arranged on drying chamber inner bag, the edge of cylinder barrel is fixedly installed on valve body, between molecular sieve and the cavity of valve body, is provided with filter membrane.
3. a kind of low noise block air dryer for vehicle as claimed in claim 2, is characterized in that: also comprise compacting ring and some bolts, the edge of described cylinder barrel adopts some bolts to be fixedly installed on valve body after adopting compacting ring to compress.
4. a kind of low noise block air dryer for vehicle as claimed in claim 1, it is characterized in that: described rubber piston formula pilot-actuated valve comprises guide valve blocks, adjusting seat, pressure regulating screw, spring base, pressure spring, push rod and rubber piston valve, described guide valve blocks is arranged in valve body, the two ends of pressure spring are provided with spring base, the left end of pressure spring is provided with push rod, the right-hand member of pressure spring is provided with pressure regulating screw, the adjusting seat of installing on pressure regulating screw and guide valve blocks is threaded connection, and the left end of push rod is provided with rubber piston valve.
5. a kind of low noise block air dryer for vehicle as claimed in claim 1, it is characterized in that: described diaphragm type unloader comprises off-load valve rod, off-load valve, diaphragm, push-plate, unloading spring and valve seat, described off-load valve is arranged on valve seat, off-load valve rod withstands push-plate behind the door through unloader, the outside of push-plate is provided with diaphragm, between push-plate and valve body, is provided with unloading spring.
6. a kind of low noise block air dryer for vehicle as claimed in claim 1, is characterized in that: on described four-hole, silencing net is installed.
7. a kind of low noise block air dryer for vehicle as described in any one in claim 1 to 6, it is characterized in that: described pilot-actuated valve is provided with air intake valve and drain tap, between described C chamber and the air intake valve of pilot-actuated valve, be provided with first segment discharge orifice, between the air intake valve of pilot-actuated valve and F chamber, be provided with second section discharge orifice; The compressed air of C chamber arrives the air intake valve of pilot-actuated valve through first segment discharge orifice, pressure reaches after air intake valve opening pressure, air intake valve is opened, compressed air is after air intake valve and second section discharge orifice, a part enters F chamber, and another part enters the steam vent in drain tap, the 3rd throttle orifice and adjusting seat.
8. a kind of low noise block air dryer for vehicle as claimed in claim 7, is characterized in that: described pilot-actuated valve comprises rubber piston, and described air intake valve is located at the left side of rubber piston, and drain tap is located at the right side of rubber piston; When rubber piston is positioned at high order end, air intake valve is closed, and drain tap is opened; When rubber piston is positioned at low order end, air intake valve is opened, and drain tap is closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320558560.XU CN203564942U (en) | 2013-09-09 | 2013-09-09 | Low-noise energy-saving automotive air dryer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320558560.XU CN203564942U (en) | 2013-09-09 | 2013-09-09 | Low-noise energy-saving automotive air dryer |
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| Publication Number | Publication Date |
|---|---|
| CN203564942U true CN203564942U (en) | 2014-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320558560.XU Expired - Fee Related CN203564942U (en) | 2013-09-09 | 2013-09-09 | Low-noise energy-saving automotive air dryer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103657272A (en) * | 2013-09-09 | 2014-03-26 | 浙江诸暨东港液压机械有限公司 | Low-noise modular automotive air dryer |
-
2013
- 2013-09-09 CN CN201320558560.XU patent/CN203564942U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103657272A (en) * | 2013-09-09 | 2014-03-26 | 浙江诸暨东港液压机械有限公司 | Low-noise modular automotive air dryer |
| CN103657272B (en) * | 2013-09-09 | 2014-12-24 | 浙江诸暨东港液压机械有限公司 | Low-noise modular automotive air dryer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Low-noise energy-saving automotive air dryer Effective date of registration: 20171108 Granted publication date: 20140430 Pledgee: China Co truction Bank Corp Zhuji branch Pledgor: Zhejiang Zhuji Donggang Hydraulic Pressuremachinery Co., Ltd. Registration number: 2017330000162 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20180323 Granted publication date: 20140430 Pledgee: China Co truction Bank Corp Zhuji branch Pledgor: Zhejiang Zhuji Donggang Hydraulic Pressuremachinery Co., Ltd. Registration number: 2017330000162 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20180909 |