CN203557901U - Ultrasonic engraving machine for large-size stone engraving - Google Patents
Ultrasonic engraving machine for large-size stone engraving Download PDFInfo
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- CN203557901U CN203557901U CN201320372172.2U CN201320372172U CN203557901U CN 203557901 U CN203557901 U CN 203557901U CN 201320372172 U CN201320372172 U CN 201320372172U CN 203557901 U CN203557901 U CN 203557901U
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- large area
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Abstract
The utility model discloses an ultrasonic engraving machine for large-area stone engraving. The ultrasonic engraving machine includes a base, an ultrasonic power generator arranged in the base, and an energy transducer cooperated with the ultrasonic power generator, the lower end of the energy transducer is provided with an ultrasonic vibration head, the engraving machine further includes a die head which is composed of a plurality of die head units in same shape and size, each die head unit can be fixed at the lower end of the ultrasonic vibration head independently to be an engraving tool, the engraving surface of each die head unit is provided with a pattern protruding unit and/or pattern recess unit, and a die head engraving surface formed through the splicing of all of the die head units is provided with a combined engraving pattern. The die head, which is a die head with unit modules, performs ultrasonic high-frequency vibration on stone to realize the engraving of large-size stone, so that a large stone engraving product can be formed and the quality of the finished product is good. The ultrasonic engraving machine has the advantages of compact structure, high automation, high production efficiency, simple use, and high market competitiveness.
Description
Technical field:
The utility model relates to engraving equipment technical field, refer in particular to a kind of compact conformation, the production efficiency ultrasonic carving machine for large area stone inscription high, easy to use, this ultrasonic carving machine adopts the die head of modular unit to carry out ultrasonic wave dither to stone material, to realize the engraving to large area stone material, and end product quality is good.
Background technology:
Jade carving works can be described as the jade product of the U.S. that best embodies jade, is also the marrow place of jade culture.From ancient times to the present, all widespread of jade culture of China, and very many people like wearing jade carving works.
The content of jade carving works is very wide, typically refer to the even inner carved pattern of jade surface, pattern, as decorative pattern or patterns such as personage, bird, beast, flowers, words, form variously panoramicly list, suspension member or baldric, jewelry, and the large part jade carving goods of furniture for display rather than for use such as furnishings vessel.The consummate jade carving of jade carving works becomes jade material to be different from the uniqueness of other natural gem resources and the gang of establishing one's own system, and the quality of jade carving affects the value of finished product dramatically.
China carves one of beautiful country the earliest in the world, and the development of several thousand of the carving lapidary skill of China process, and the technology of an exquisiteness and graceful moulding are world-famous for, but the beautiful mode of traditional carving is artificial engraving, and carving efficiency is extremely low.First, the primary requirement of this jade carving is the engraving personnel that need engraving technology comparatively consummate, otherwise causes the moulding of jade carving works not attractive in appearance, and carver is smart and reduce the value of finished product.In addition, in order to ensure yield rate, the stone material that avoids waste, while manually carving, must need finishing impression to grind slowly, and therefore, carving efficiency is extremely low.
Therefore, there is a kind of ultrasonic carving machine, this ultrasonic carving machine generally comprises: one has the ultrasonic power generator in pedestal, the mounting base of workbench, the transducer coordinating with ultrasonic power generator, wherein, in this transducer, be provided with the vibration head of mating with workbench, and realize jade is carved by this vibration head, form jade carving works.Although this ultrasonic carving machine can solve above-mentioned technical problem, also comes with some shortcomings:
When 1, jade is carved by ultrasonic carving machine at present, the corresponding Jade Products of each die head.The size that has so just limited die head cannot be too large, is generally confined to carve the little Jade Products that diameter is no more than 20 centimeters.If the Jade Products diameter of carving is excessive, just must make in theory the die head of corresponding size with it, in actual production, cannot realize like this, die head is excessive, its vibration frequency must be received impact, and needed energy consumption must increase simultaneously, and current equipment cannot be realized at all.So current ultrasonic wave jade carving machine is to process the larger Jade Products of diameter, it still needs to process by manual mode, and this has also caused the high reason of Jade Products product price of large part.
2, in current engraving machine, because the workbench on pedestal is fixed, and vibration head can only be by regulating its height manually, make it push down the jade that is positioned over workbench, subsequently, vibration head is by the cooperation of ultrasonic power generator and transducer, and shaping pattern or pattern on jade, form jade carving works.Whole Automation of Manufacturing Process degree is not high, and production efficiency is not high yet.
Because above-mentioned technical problem, the inventor proposes following technical scheme.
Utility model content:
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of compact conformation, the production efficiency ultrasonic carving machine for large area stone inscription high, easy to use are provided, this ultrasonic carving machine adopts the die head of modular unit to carry out ultrasonic wave dither to stone material, to realize the engraving to large area stone material, and end product quality is good.
In order to solve the problems of the technologies described above, the utility model has adopted following technical proposals: this ultrasonic carving machine that is used for large area stone inscription comprises: the ultrasonic power generator of a pedestal, mounting base, with the transducer that ultrasonic power generator coordinates, described transducer lower end is provided with the ultrasonic wave head that shakes; This engraving machine also comprises a die head, and this die head is by the identical die head cell formation of a plurality of shape sizes, and each die head unit can be fixed on separately a ultrasonic wave lower end that shakes becomes engraving tool; The pattern protrusion element that the sculptured surface of each die head unit is provided with and/or pattern concave units, the die head sculptured surface that all die head unit amalgamations form is formed with combination depiction.
Furthermore, in technique scheme, the cross section of described die head unit is rectangle.
Furthermore, in technique scheme, the upper end of each described die head unit be provided with for the shake location structure of the stable assembling of head of ultrasonic wave; A described ultrasonic wave lower end that shakes is provided with the closing component structure matching with this location structure.
Furthermore, in technique scheme, described pedestal rear end is provided with the supporting seat of a vertical direction, and described transducer is installed on supporting seat by a Z axis Mobile base, and order is installed on ultrasonic wave on the transducer head that shakes and can moves along Z-direction on supporting seat.
Furthermore, in technique scheme, one horizontal shifting platform that can move along X/Y direction of principal axis is installed on described pedestal, one workbench for bearing carved object and can moving along X-axis and Y direction is installed on this horizontal shifting platform, and it is corresponding that this workbench and described ultrasonic wave shake.
Furthermore, in technique scheme, described horizontal shifting platform comprises: be installed on described pedestal and the y-axis shift moving platform that can move along Y direction and the X-axis mobile platform that is installed on y-axis shift moving platform and can moves along X-direction, described workbench is fixed on this X-axis mobile platform.
Furthermore, in technique scheme, on described workbench, be provided with the fixture for carved object is positioned.
Furthermore, in technique scheme, on described pedestal, be provided with baffle plate, this baffle plate is distributed in described horizontal shifting platform periphery with semi-surrounding or full assembling mode of surrounding.
Adopt after technique scheme, the utility model has following beneficial effect compared with prior art:
1, the die head in the utility model adopts the die head of modular unit to carry out ultrasonic wave dither to stone material, to realize the engraving to large area stone material, forms large part stone carving goods.Its principle is for to be decomposed into several die head unit by a die head, and these die head unit amalgamations have formed the die head with complete depiction together.During use, the to be processed stone material corresponding with die head is placed on workbench, a die head unit of each installation, this die head unit will complete the depiction processing of appointed area on stone material to be processed, then constantly change other die head unit, finally complete the artistic carving to whole stone material to be processed.
2, the horizontal shifting platform of installing due to pedestal can be controlled workbench and move in level, ultrasonic wave shake head by Z axis Mobile base realize move up and down, and it is automation control, make that the whole ultrasonic carving machine for large area stone inscription has advantages of compact conformation, automation is high, production efficiency is high, easy to use, to improve the market competitiveness.
3, because the utility model is provided with horizontal shifting platform, the carved object that order is fixed on workbench can move in the horizontal direction, be the utility model can be on a carved object the multiple pattern modellings of carve, form multiple products, such engraving mode not only can be enhanced productivity, and can reduce leftover pieces as far as possible, so that saves dramatically raw material and cause larger waste, be conducive to reduce production costs, improve the market competitiveness.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the schematic diagram of die head in the utility model;
Fig. 3 is the structural representation of another embodiment of the utility model;
Description of reference numerals:
1 pedestal 11 workbench
12 supporting seats 121 the 3rd slide rail
122 opening 13 first slide rails
14 the 3rd drive unit 141 stepper motors
15 fixture 2 ultrasonic power generators
The 3 transducer 31 ultrasonic waves head that shakes
32 die head 321 die head unit
4 horizontal shifting platform 41Y axle mobile platforms
42X axle mobile platform 5Z axle Mobile base
6 electric cabinets
The specific embodiment:
Below in conjunction with specific embodiments and the drawings, the utility model is further illustrated.
Shown in Fig. 1,2, a kind of ultrasonic carving machine, it comprises: the ultrasonic power generator 2 in a pedestal 1, mounting base 1, the transducer 3 coordinating with ultrasonic power generator 2.
Described pedestal 1 rear end is provided with the supporting seat 12 of a vertical direction, and described transducer 3 is installed on supporting seat 12 by a Z axis Mobile base 5.Described transducer 3 lower ends are provided with a ultrasonic wave and shake 31, make this ultrasonic wave shake and 31 on supporting seat 12, can move along Z-direction.
Above-mentioned engraving machine also comprises a die head 32, and this die head 32 consists of the identical die head unit 321 of a plurality of shape sizes, and each die head unit 321 can be fixed on separately ultrasonic wave 31 lower end that shake becomes engraving tool; The sculptured surface of each die head unit 321 is provided with pattern protrusion element and/or pattern concave units 331, and die head 32 sculptured surfaces that all die head unit 321 amalgamations form are formed with combination depiction 33.
The cross section of described die head unit 321 is rectangle, and such structure is convenient to manufacture and amalgamation is used.
The upper end of each described die head unit 321 be provided with for the shake location structures of 31 stable assemblings of ultrasonic wave; Described ultrasonic wave 31 lower end that shake are provided with the closing component structure matching with this location structure.Particularly, described location structure is a protuberance, and this protuberance cross section is polygon, is provided with a hole of running through on this protuberance; Described closing component structure comprises: be arranged on the ultrasonic wave latch that stopper slot 31 lower surface and that match with the location structure of die head unit 321 and several and described hole match that shakes, wherein, ultrasonic wave 31 lower end that shake are provided with the through hole that connects stopper slot.Described die head unit 321 is inserted and is embedded in ultrasonic wave and shakes in a stopper slot of 31 lower ends by its protuberance, then passes hole in a described protuberance and ultrasonic wave through hole for 31 lower ends that shakes by latch, makes die head unit 321 be fixed on ultrasonic wave 31 lower end that shake.
On described supporting seat 12, be provided with one for assemble the 3rd slide rail 121 of described Z axis Mobile base 5 and the 3rd drive unit 14 for driving Z axis Mobile base 5 to move along Z-direction on the 3rd slide rail 121, wherein the 3rd slide rail 121 and the 3rd drive unit 14 are longitudinal distribution.
The 3rd described drive unit 14 comprises: stepper motor 141 and the screw mandrel being connected with stepper motor 141, and wherein, screw mandrel two ends are installed on the hollow space in supporting seat 12 by a connecting seat respectively; Described Z axis Mobile base 5 rear ends are provided with the slide block that coordinates with wire rod thread and supply screw mandrel assembling, this slide block is through the stable assembling of the opening 122 arranging on the 3rd slide rail 121 and screw mandrel, and driving screw mandrel rotation by stepper motor 141, the slide block that order coordinates with it drives Z axis Mobile base 5 along Z-direction, to move on the 3rd slide rail 121.
One horizontal shifting platform 4 is installed on described pedestal 1, a workbench 11 for bearing carved object and can moving along X-axis and Y direction is installed on this horizontal shifting platform 4, wherein, it is 31 corresponding that this workbench 11 and described ultrasonic wave shake.On described workbench 11, be provided with the fixture 15 for carved object is positioned, this fixture 15, with stable being installed on workbench 11 of mode of adjustable relative displacement, makes workbench 11 can fix the carved object of different sizes.
Described horizontal shifting platform 4 comprises: be installed on described pedestal 1 and the y-axis shift moving platform 41 that can move along Y direction and the X-axis mobile platform 42 that is installed on y-axis shift moving platform 41 and can moves along X-direction, described workbench 11 is fixed on this X-axis mobile platform 42.
On described pedestal 1, be installed with at least two for assemble the first slide rail 13 of described y-axis shift moving platform 41 and the first drive unit (not shown) for driving y-axis shift moving platform 41 to move along Y direction on the first slide rail 13.The first described drive unit comprises: stepper motor and the screw mandrel being connected with stepper motor, and wherein, screw mandrel two ends are installed on pedestal 1 by a connecting seat respectively, and also stable being installed on pedestal of stepper motor; Y-axis shift moving platform 41 lower ends are provided with the slide block that coordinates with wire rod thread and supply screw mandrel assembling, the stable assembling of this slide block and screw mandrel, and driving screw mandrel rotation by stepper motor, the slide block that order coordinates with it drives y-axis shift moving platform 41 along X-direction, to move on the first slide rail 13.
Described y-axis shift moving platform 41 is installed with at least two for assemble the second slide rail of described X-axis mobile platform 42 and the second drive unit (not shown) for driving X-axis mobile platform 42 to move along X-direction on the second slide rail.The structure of this second drive unit and assembling mode are consistent with the first described drive unit, and this is no longer going to repeat them.
The first described drive unit is all consistent with the structure of the second drive unit, the 3rd drive unit.
Described supporting seat 12 is provided with for level of control mobile platform 4 and Z axis Mobile base 5 electric cabinet 6 that along continuous straight runs and vertical direction move respectively with respect to the opposite side of transducer 3, and first, second and third described drive unit is electrically connected with this electric cabinet 6 respectively.
The utility model is specially adapted to the large-area stone inscription of moulding, and its operating procedure is as follows:
The first step: large area stone material is positioned on described workbench 11, and by described fixture 15, large area stone material is fixed on workbench 11;
Second step: select a die head unit 321 in die head 32, and this die head unit 321 is fixed on to described ultrasonic wave 31 lower end that shake;
The 3rd step: open electric cabinet 6, control first, second and third drive unit work, make die head unit 321 be pressed in the correspondence position of large area stone material, subsequently, open ultrasonic power generator 2, control the ultrasonic wave head work of shaking, order is fixed on the ultrasonic wave die head of a lower end continuous up-down vibration on large area stone material of shaking, until go out a pattern modelling unit at large area engraved stone, after completing, close ultrasonic power generator 2;
The 4th step: control ultrasonic wave shake head rise, change another die head unit 321, and this die head unit 321 is moved to the position of described pattern modelling side, again open ultrasonic power generator 2, control the ultrasonic wave die head of a lower end corresponding continuous up-down vibration in position on large area stone material of shaking, until go out one at large area engraved stone, make with above-mentioned pattern another pattern modelling unit that haplotype is connected, after completing, close ultrasonic power generator 2;
The 5th step: constantly repeat the content of above-mentioned the 4th step, until at the complete pattern modelling of large area stone material moulding one, close electric cabinet 6 and ultrasonic power generator 2 after completing.
Die head in the utility model adopts the die head of modular unit to carry out ultrasonic wave dither to stone material, to realize the engraving to large area stone material, forms large part stone carving goods.Its principle is for to be decomposed into several die head unit by a die head, and these die head unit amalgamations have formed the die head with complete depiction together.During use, the to be processed stone material corresponding with die head is placed on workbench, a die head unit of each installation, this die head unit will complete the depiction processing of appointed area on stone material to be processed, then constantly change other die head unit, finally complete the artistic carving to whole stone material to be processed.
In addition, because the workbench on pedestal can move in level, ultrasonic wave shake head can move up and down, and it is automation control, make that the whole ultrasonic carving machine for large area stone inscription has advantages of compact conformation, automation is high, production efficiency is high, easy to use, to improve the market competitiveness.
Shown in Fig. 3, for another embodiment of the present utility model, the difference of this embodiment and the above embodiments is: on described pedestal 1, be provided with baffle plate 16, this baffle plate 16 is distributed in described horizontal shifting platform 4 peripheries with semi-surrounding or full assembling mode of surrounding.Certainly, between this baffle plate 16 and horizontal shifting platform 4, be formed with larger space, so that do not hinder horizontal shifting platform 4 to move.
Described baffle plate 16, for dust-break or other particle, is further processed for the dust that the utility model is produced, and sets up a dust catcher on baffle plate 16.
Except the above, the present embodiment is consistent with the structure of above-described embodiment, and this is no longer going to repeat them.
Certainly, the foregoing is only specific embodiment of the utility model, be not to limit the utility model practical range, all according to equivalence variation or modification that described in the utility model claim, structure, feature and principle are done, all should be included in the utility model claim.
Claims (8)
1. for the ultrasonic carving machine of large area stone inscription, it comprises: the ultrasonic power generator (2) in a pedestal (1), mounting base (1), the transducer (3) coordinating with ultrasonic power generator (2), is characterized in that:
Described transducer (3) lower end be provided with a ultrasonic wave shake head (31);
This engraving machine also comprises a die head (32), and this die head (32) consists of the identical die head unit (321) of a plurality of shape sizes, and each die head unit (321) can be fixed on separately ultrasonic wave head (31) lower end that shakes becomes engraving tool; The sculptured surface of each die head unit (321) is provided with pattern protrusion element and/or pattern concave units (331), and die head (32) sculptured surface that all die head unit (321) amalgamations form is formed with combination depiction (33).
2. the ultrasonic carving machine for large area stone inscription according to claim 1, is characterized in that: the cross section of described die head unit (321) is rectangle.
3. the ultrasonic carving machine for large area stone inscription according to claim 1, is characterized in that: the upper end of each described die head unit (321) be provided with for shake location structure of the stable assembling of head (31) of ultrasonic wave; Described ultrasonic wave shake head (31) lower end be provided with the closing component structure matching with this location structure.
4. according to the ultrasonic carving machine for large area stone inscription described in claim 1-3 any one, it is characterized in that: described pedestal (1) rear end is provided with the supporting seat (12) of a vertical direction, it is upper that described transducer (3) is installed on supporting seat (12) by a Z axis Mobile base (5), and order is installed on ultrasonic wave on transducer (3) head (31) that shakes and can moves along Z-direction on supporting seat (12).
5. the ultrasonic carving machine for large area stone inscription according to claim 4, it is characterized in that: a horizontal shifting platform (4) that can move along X/Y direction of principal axis is installed on described pedestal (1), one workbench (11) for bearing carved object and can moving along X-axis and Y direction is installed on this horizontal shifting platform (4), this workbench (11) and described ultrasonic wave shake (31) corresponding.
6. the ultrasonic carving machine for large area stone inscription according to claim 5, it is characterized in that: described horizontal shifting platform (4) comprising: be installed on the upper y-axis shift moving platform (41) that also can move along Y direction of described pedestal (1) and be installed on the X-axis mobile platform (42) that y-axis shift moving platform (41) is upper and can move along X-direction, described workbench (11) is fixed on this X-axis mobile platform (42).
7. the ultrasonic carving machine for large area stone inscription according to claim 6, is characterized in that: on described workbench (11), be provided with the fixture (15) for carved object is positioned.
8. the ultrasonic carving machine for large area stone inscription according to claim 7, it is characterized in that: on described pedestal (1), be provided with baffle plate (16), this baffle plate (16) is distributed in described horizontal shifting platform (4) periphery with semi-surrounding or full assembling mode of surrounding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320372172.2U CN203557901U (en) | 2013-06-26 | 2013-06-26 | Ultrasonic engraving machine for large-size stone engraving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320372172.2U CN203557901U (en) | 2013-06-26 | 2013-06-26 | Ultrasonic engraving machine for large-size stone engraving |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203557901U true CN203557901U (en) | 2014-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320372172.2U Expired - Fee Related CN203557901U (en) | 2013-06-26 | 2013-06-26 | Ultrasonic engraving machine for large-size stone engraving |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104260587A (en) * | 2014-08-26 | 2015-01-07 | 梧州市旺发新工艺品有限公司 | Gem carving machine |
| CN104842697A (en) * | 2015-05-29 | 2015-08-19 | 福建省天大精诺信息有限公司 | Single-pillar rough and finish machining integrated machine |
| CN104908497A (en) * | 2015-05-29 | 2015-09-16 | 莆田市昌融机械有限公司 | Double-vertical-column coarse-engraving and fine-engraving integration machine |
| CN107351588A (en) * | 2017-09-08 | 2017-11-17 | 莆田市陈卓雕刻艺术研究院 | A kind of ultrasonic wave jade carving machine |
| CN107351586A (en) * | 2017-09-08 | 2017-11-17 | 莆田市陈卓雕刻艺术研究院 | A kind of lever ultrasonic wave jade carving machine |
| CN107379857A (en) * | 2017-09-08 | 2017-11-24 | 莆田市陈卓雕刻艺术研究院 | A kind of ultrasonic wave jade carving machine of automation |
-
2013
- 2013-06-26 CN CN201320372172.2U patent/CN203557901U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104260587A (en) * | 2014-08-26 | 2015-01-07 | 梧州市旺发新工艺品有限公司 | Gem carving machine |
| CN104260587B (en) * | 2014-08-26 | 2016-07-06 | 梧州市旺发新工艺品有限公司 | Cameo cut machine |
| CN104842697A (en) * | 2015-05-29 | 2015-08-19 | 福建省天大精诺信息有限公司 | Single-pillar rough and finish machining integrated machine |
| CN104908497A (en) * | 2015-05-29 | 2015-09-16 | 莆田市昌融机械有限公司 | Double-vertical-column coarse-engraving and fine-engraving integration machine |
| CN107351588A (en) * | 2017-09-08 | 2017-11-17 | 莆田市陈卓雕刻艺术研究院 | A kind of ultrasonic wave jade carving machine |
| CN107351586A (en) * | 2017-09-08 | 2017-11-17 | 莆田市陈卓雕刻艺术研究院 | A kind of lever ultrasonic wave jade carving machine |
| CN107379857A (en) * | 2017-09-08 | 2017-11-24 | 莆田市陈卓雕刻艺术研究院 | A kind of ultrasonic wave jade carving machine of automation |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20190626 |