CN203557502U - Multifunctional fixed-thickness processing machine for tiles - Google Patents
Multifunctional fixed-thickness processing machine for tiles Download PDFInfo
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- CN203557502U CN203557502U CN201320581476.XU CN201320581476U CN203557502U CN 203557502 U CN203557502 U CN 203557502U CN 201320581476 U CN201320581476 U CN 201320581476U CN 203557502 U CN203557502 U CN 203557502U
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Abstract
The utility model provides a multifunctional fixed-thickness processing machine for tiles. The multifunctional fixed thickness processing machine comprises a tile platform, a platform locating mechanism, a detachable tile processing component, a component driving mechanism and a component locating mechanism. The tile platform can move in the Y-axis direction through the platform locating mechanism; the tile processing component is disposed on the component driving mechanism; and the component driving mechanism is connected with the component locating mechanism. The tile processing component and the component driving mechanism can move in the Z-axis direction and the X-axis direction through the component locating mechanism; and while the tile platform moves in the Y-axis direction, the tile processing component grinds, levels and cuts tiles placed on the platform locating mechanism. Change of specific methods can be achieved through specific change of the tile processing component. The multifunctional fixed thickness processing machine for tiles is suitable for small scale production and experimental development.
Description
Technical field
The utility model relates to pottery and manufactures manufacture field, relates in particular to a kind of multi-functional fixed thick handling machine of ceramic tile.
Background technology
In response to new material, develop, on market, there is no specific aim or provide experiment use can simulate plant produced object completely for reaching the small lot batch manufacture that has mirror effect or the equipment that experimental development is provided, for reaching new product development object, according to the thick equipment principle structure in large-scale school, designing brand-new equipment just has its necessity.
If carrying out small lot batch manufacture or make experiment purposes with the thick equipment in large-scale school is not to be inconsistent benefit completely, because of large-scale, establish start adjustment and must use the test adjustment brick of some just can reach quantity-produced test-run a machine in earlier stage, therefore cannot reach, need effect.Following data declaration is developed the necessity of small-sized complete analog machine.
In the multi-functional fixed thick handling machine of ceramic tile, especially tile strickle machine, its equipment design is superior, complex structure, and cost is high, bulky, hobboing cutter head number is many, approximately more than 20 ten thousand yuan of the market prices, and the ceramic tile of producing mainly for mass-produced pot bank continous way strikes off processing, for be undoubtedly ox ancient cooking vessel boiled chicken with experimental nature processing, waste one's talent on a petty job.
Secondly, because equipment has the deadweight of 9900kg, add the centrifugal force that the fast turn-around of 6 hobboing cutters produces, and the long belt conveyor running of 6000mm need to be done the mixed earth ground of extremely solid reinforcing bar and tank, single head water consumption is 40L/Min, also need supporting relevant water system, the volume of machine is 6556x2290x1700, needs larger place and bears huge infrastructure costs.
Moreover, also there is the problem of test run loss, Slicking apparatus itself itself has comprised fixed thick except striking off, conventionally require batch production, thickness is in the scope of ± 0.15mm, scraping thickness is the words that the scope of 0.3-0.6mm is done test run, the operating personnel that experience is quite abundant need 3-5 tile can debug test run, cabling in batches afterwards, for take research and development, often change as main working properties thickness, specification often changes, processing quantity is few, so every batch of product must be prepared the loss of test run product, so often test run loss accounts for and scrapes several times to tens times of flat products actual demand amount, lose more than gain.
Finally also should be taken into account the limitation of hobboing cutter, because production is batch production, up to ten thousand squares at least of each specifications, hundreds of thousands square at most, hobboing cutter is not changed, until diamond dust exhausts position, if to be developed as master, its specification is being done ceaselessly variation, specification is made when not stopping changing hobboing cutter also to be needed to do ceaselessly and changes, for example hobboing cutter A now 300x300 strike off processing, the part of diamond dust consumption is 300, if at this time change the product of 600x600, hobboing cutter must be changed, otherwise hang up the product coming, " protruding " type can be presented.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of multi-functional fixed thick handling machine that is applicable to the ceramic tile of small lot batch manufacture and experimental development.
In order to solve this technical problem, the utility model provides a kind of multi-functional fixed thick handling machine of ceramic tile, for ceramic tile is struck off, grind, smoothing or cutting process, comprise ceramic tile platform, platform positioning mechanism, removable ceramic tile processing unit, member driving mechanism and positioning parts mechanism, described ceramic tile platform is realized along the movement in Y direction by described platform positioning mechanism, described ceramic tile processing unit is located on described member driving mechanism, described member driving mechanism is connected with described positioning parts mechanism, by ceramic tile processing unit described in described positioning parts winding machine and member driving mechanism, along Z axis and X-direction, move, along with described ceramic tile platform moves along Y direction, described ceramic tile processing unit is ground being positioned over the ceramic tile of described platform positioning mechanism, smoothing or cutting.
Described platform positioning mechanism at least comprises the roller track arranging along Y direction, and described ceramic tile platform moves along described roller track by roller structure.
A lateral edges on described ceramic tile platform is provided with gear chi, when described ceramic tile processing unit is not processed the ceramic tile on described ceramic tile platform, and the be placed in relative both sides of ceramic tile of described gear chi and described ceramic tile processing unit.
Described positioning parts mechanism comprises X-axis location structure and Z axis location structure, and described member driving mechanism is connected with described Z axis location structure, and described Z axis location structure is connected with X-axis location structure.
Described X-axis location structure at least comprises a gantry slide rail arranging along X-direction, and described Z axis location structure moves along described gantry slide rail.
Described Z axis detent mechanism at least comprises link and the adjusting screw(rod) arranging along Z-direction, described adjusting screw(rod) is realized its movement along Z-direction with respect to link by rotation, and then drive the described member driving mechanism being fixedly connected with it to move along Z-direction, described adjusting screw(rod) is located on described link, described link is connected with described X-axis detent mechanism, and described link is realized and being moved along X-axis by described X-axis detent mechanism.
Described member driving mechanism comprises work stage, motor, belt and driven shaft, described motor rotates by driven shaft described in described belt drives, described ceramic tile processing unit is located on described driven shaft, with described driven shaft rotation, described work stage is connected with described positioning parts mechanism, described motor is fixedly located in described work stage, and described driven shaft is connected with described work stage by the locating ring being fixedly located in described work stage.
Described ceramic tile processing unit is in order to grind the emery wheel of ceramic tile.
Described ceramic tile processing unit is the wheel that strikes off in order to ceramic tile is struck off.
Described ceramic tile processing unit is in order to the cutting blade to ceramic tile cutting.
The Y-axis that the utility model is realized ceramic tile platform by platform positioning mechanism moves, the advance and retreat of tile material have been realized, also utilize positioning parts mechanism to position ceramic tile processing unit and member driving mechanism, that is can realize surely thick effect, after this location positioning, can send into ceramic tile by the movement of ceramic tile platform, make ceramic tile processing unit can realize the processing to ceramic tile, the means of processing have at least comprised and having struck off, grind, smoothing and cutting, only need to carry out concrete replacing to ceramic tile processing unit just can realize the variation of concrete means, a kind of multi-functional fixed thick handling machine that is applicable to the ceramic tile of small lot batch manufacture and experimental development is provided.
Accompanying drawing explanation
Fig. 1 is the Facad structure schematic diagram of the multi-functional fixed thick handling machine of the ceramic tile that provides of the utility model one embodiment;
Fig. 2 is the side structure schematic diagram of the multi-functional fixed thick handling machine of the ceramic tile that provides of the utility model one embodiment;
In figure, 1-platform positioning mechanism; 11-roller structure; 12-roller track; 2-ceramic tile platform; 21-keeps off chi; 3-member driving mechanism; 31-work stage; 32-motor; 33-driven shaft; 34-locating ring; 35-belt; 4-positioning parts mechanism; 41-Z axle location structure; 411-adjusting screw(rod); 412-link; 42-X axle location structure; 421-adjusts handle; 422-gantry slide rail; 5-ceramic tile processing unit.
The specific embodiment
Multi-functional fixed thick handling machine the utility model being provided below with reference to Fig. 1 and Fig. 2 is described in detail, it is the utility model one optional embodiment, can think that those skilled in the art can modify and polish it in the scope that does not change the utility model spirit and content.
Please refer to Fig. 1 and Fig. 2, the present embodiment provides a kind of multi-functional fixed thick handling machine of ceramic tile, for ceramic tile is struck off, grind, smoothing or cutting process, certainly also can implement other processing, and be not limited to these several the processing modes that the present embodiment is enumerated, this machine comprises ceramic tile platform 2, platform positioning mechanism 1, removable ceramic tile processing unit 5, member driving mechanism 3 and positioning parts mechanism 4, described ceramic tile platform 2 is realized along the movement in Y direction by described platform positioning mechanism 1, described ceramic tile processing unit 5 is located on described member driving mechanism 3, described member driving mechanism 3 is connected with described positioning parts mechanism 4, by described positioning parts mechanism 4, realize described ceramic tile processing unit 5 and member driving mechanism 3 moves along Z axis and X-direction, refer to that ceramic tile processing unit 5 and member driving mechanism 3 all move along Z axis and X-axis herein, along with described ceramic tile platform 2 moves along Y direction, 5 pairs of ceramic tiles that are positioned over described platform positioning mechanism 1 of described ceramic tile processing unit strike off, grind, smoothing or cutting.X, Y-axis in the present embodiment are orthogonal, form horizontal plane, and Z axis, perpendicular to horizontal plane, vertically arranges.
Described platform positioning mechanism 1 at least comprises the roller track 12 arranging along Y direction, and described ceramic tile platform 2 moves along described roller track 12 by roller structure 11.Described roller structure 11 can comprise roller and the syndeton that is connected roller and ceramic tile platform 2, and the present embodiment limits without this being done again more specifically, and those of skill in the art all can obtain some technical schemes according to this description.
A lateral edges on described ceramic tile platform 2 is provided with gear chi 21, when described ceramic tile processing unit 5 is not processed the ceramic tile on described ceramic tile platform 2, and the be placed in relative both sides of ceramic tile of described gear chi 21 and described ceramic tile processing unit 5.When 5 pairs of ceramic tiles of described ceramic tile processing unit are processed, can produce one along the thrust of Y direction to ceramic tile, and gear chi 21 can stop that ceramic tile is moved because of this thrust.
Described positioning parts mechanism 4 comprises X-axis location structure 42 and Z axis location structure 41, and described member driving mechanism 3 is connected with described Z axis location structure 41, and described Z axis location structure 41 is connected with X-axis location structure 42.Be that Z axis location structure 41 is realized the movement of X-direction by X-axis location structure 42, thereby drive member driving mechanism 3 to move along X-direction, and then drive ceramic tile processing unit 5 to move along X-direction, on the other hand, member driving mechanism 3 is realized it along the movement of Z-direction by Z axis location structure.
Described X-axis location structure 42 at least comprises a gantry slide rail 422 arranging along X-direction, and described Z axis location structure 41 moves along described gantry slide rail 422.X-axis location structure 42 also can comprise controlling the adjustment handle 421 that Z axis location structure 41 moves along described gantry slide rail 422, specifically, can rotate a screw rod by adjusting handle 421, and then drive Z axis location structure 41 to move by helicitic texture, certainly, also can control by other means Z axis location structure 41 along the movement of gantry slide rail 422, the present embodiment is only to enumerate an optional embodiment, and is not limited to which.As long as adopted gantry slide rail 422, Z axis location structure 41 is moved along gantry slide rail 422, just should think that it has dropped on protection domain of the present utility model.
Described Z axis detent mechanism 41 at least comprises link 412 and the adjusting screw(rod) 411 arranging along Z-direction, described adjusting screw(rod) 411 is realized its movement along Z-direction with respect to link 412 by rotation, and then drive the described member driving mechanism 3 being fixedly connected with it to move along Z-direction, described adjusting screw(rod) 411 is located on described link 412, described link 412 is connected with described X-axis detent mechanism 42, and described link 412 is realized and being moved along X-axis by described X-axis detent mechanism, be connected with described gantry slide rail 422, and move along described gantry slide rail 422.
Described member driving mechanism 3 comprises work stage 31, motor 32, belt 35 and driven shaft 33, described motor 32 drives described driven shaft 33 rotations by described belt 35, described ceramic tile processing unit 5 is located on described driven shaft 33, with described driven shaft 33 rotations, described work stage 31 is connected with described positioning parts mechanism 4, specifically, described work stage 31 is connected with described adjusting screw(rod) 411, adjusting screw(rod) 411 is flexibly connected with link 412, by rotation adjusting screw(rod) 411, can make adjusting screw(rod) 411 realize lifting with respect to link 412, work stage 31 is fixing with adjusting screw(rod) 411 in position, the lifting of adjusting screw(rod) 411 can realize moving up and down of work stage 31, and then drive whole member driving mechanism 3 to move up and down, along Z axis, move, described motor 32 is fixedly located in described work stage 31, described driven shaft 33 is connected with described work stage 31 by the locating ring 34 being fixedly located in described work stage 31.In order to adapt to the running of motor 32, can structurally do adaptability setting, the utility model is not specifically arranged it, as long as meet type of drive and the annexation of the present embodiment, just should think that it does not depart from protection domain of the present utility model.
Described ceramic tile processing unit 5 can be the wheel that strikes off in order to ceramic tile is struck off, also can be in order to the smoothing diamond wheel to ceramic tile smoothing.In other optional embodiments, described ceramic tile processing unit 5 also can be in order to grind the emery wheel of ceramic tile, or polishing wheel, also can do in order to the cutting blade to ceramic tile cutting.The utility model is no longer enumerated, and only for statement can be selected different ceramic tile processing unit 5 according to the difference of technique, and is not limited to exemplified several.
Take cutting blade as example, and when ceramic tile processing unit 5 is cutting blade, whole multi-functional fixed thick handling machine can be used as cutting machine and uses, and implements the effect of cutting, by the framework of common cutting machine, comprehensively integrates the about 2000mm*2000mm*1400mm of volume.Original cutting machine function that only moves forward and backward just can be carried out clip, after the multi-functional fixed thick handling machine that use the present embodiment provides, original forward-reverse action is along Y direction, owing to increasing gantry slide rail 422 on original base, screw rod and adjustment handle 421 parts such as grade are realized X-axis and are moved, above the workbench moving on X-axis, mounted motor 32 be take belt 35 as connecting, the cutting blade of drive installation on driven shaft 33 realized cutting function, and cutting tip is as a whole, need can rise and fall function be used for doing surely thick adjusting, along Z axis, move, there is " X ", " Y ", " Z " these three axles, along the movement on three direction of principal axis and adjusting, just the demand of cutting can have been met.
Take and strike off technique as example, employing strikes off wheel for ceramic tile processing unit 5, when striking off operation, mode of operation is: first according to scraping flat products, in the position of ceramic tile platform 2, mix up in advance ceramic tile processing unit 5 along the height of Z axis, secondly along moving implementation of y-axis shift, strike off cutting, after one-period, ceramic tile processing unit 5 is moved along X-axis, specifically, toward do not strike off direction move be less than strike off wheel thickness distance, along Y-axis, moving reciprocatingly to realize again strikes off cutting, go round and begin again until product to strike off cutting complete.This equipment can be type hand equipment, also can increase various transmission mechanisms, and collocation control circuit completes the work such as thick grade of ceramic tile school automatically according to different size.This equipment, except tool several functions, can complete experimental nature work, also can small lot batch manufacture, and also can produce test-run a machine parameter is provided in advance large equipment on line, reduce the waste that test-run a machine produces.
In sum, take Slicking apparatus as example, the machine that has adopted the present embodiment to provide, its investment is 1/15 of traditional Slicking apparatus.Strike off wheel needs hardly to change within service life, because there is Z axis detent mechanism to adjust, fill the wearing part that strikes off wheel, so do not need the hobboing cutter of standby different size, reduce stock, reduce to let funds lie idle, the design of new technology strikes off wheel and can strike off for the specification varying in size, because being mobile strike off cutting and also can not leave " protruding " type vestige scraping on flat products.
This Slicking apparatus occupied ground is little, and volume is 2000mm*2000mm*1400mm, does not need to do reinforced concrete foundation, and ordinary cement floor all can support, common tap water volume just can support not need to do water system.This Slicking apparatus also has randomness, as long as all can realize within the scope of bed dimension, strike off processing and do not need to change hobboing cutter as traditional machine, conventional machines is changed a hobboing cutter must do once debugging, and this Slicking apparatus only need to mix up in advance height and just can strike off and operated, succinct in operation, convenient, quick, arbitrarily.
Except arbitrarily striking off the ceramic tile that is less than ceramic tile platform size, original clip function still can exist, as long as change, strike off wheel for cutting blade, add a special-purpose chuck just passable, and also more convenient than conventional cutter, conventional cutter is mobile cutting products before this, mobile ceramic tile cuts and then, if blend stop and cutting blade out of plumb are easy to cut out concentric reducer, and ceramic tile is motionless in the utility model structure, the position that changes cutting blade by X-axis detent mechanism, ceramic tile moves always in Y-axis.Just changed the position of cutting blade, the probability of concentric reducer is much smaller than traditional cutting mode; If be replaced by emery wheel striking off wheel, on workbench, put the irregular iron plate of thickness so the function of a metal grinding machine also can realize, if strike off wheel be replaced with polishing wheel so the function of polishing also can be embodied on machine provided by the utility model.
Claims (10)
1. the multi-functional fixed thick handling machine of a ceramic tile, for ceramic tile is struck off, grind, smoothing or cutting process, it is characterized in that: comprise ceramic tile platform, platform positioning mechanism, removable ceramic tile processing unit, member driving mechanism and positioning parts mechanism, described ceramic tile platform is realized along the movement in Y direction by described platform positioning mechanism, described ceramic tile processing unit is located on described member driving mechanism, described member driving mechanism is connected with described positioning parts mechanism, by ceramic tile processing unit described in described positioning parts winding machine and member driving mechanism, along Z axis and X-direction, move, along with described ceramic tile platform moves along Y direction, described ceramic tile processing unit strikes off being positioned over the ceramic tile of described platform positioning mechanism, grind, smoothing or cutting.
2. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, is characterized in that: described platform positioning mechanism at least comprises the roller track arranging along Y direction, and described ceramic tile platform moves along described roller track by roller structure.
3. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, it is characterized in that: the lateral edges on described ceramic tile platform is provided with gear chi, when described ceramic tile processing unit is not processed the ceramic tile on described ceramic tile platform, the be placed in relative both sides of ceramic tile of described gear chi and described ceramic tile processing unit.
4. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, it is characterized in that: described positioning parts mechanism comprises X-axis location structure and Z axis location structure, described member driving mechanism is connected with described Z axis location structure, and described Z axis location structure is connected with X-axis location structure.
5. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 4, is characterized in that: described X-axis location structure at least comprises a gantry slide rail arranging along X-direction, and described Z axis location structure moves along described gantry slide rail.
6. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 4, it is characterized in that: described Z axis detent mechanism at least comprises link and the adjusting screw(rod) arranging along Z-direction, described adjusting screw(rod) is realized its movement along Z-direction with respect to link by rotation, and then drive the described member driving mechanism being fixedly connected with it to move along Z-direction, described adjusting screw(rod) is located on described link, described link is connected with described X-axis detent mechanism, and described link is realized and being moved along X-axis by described X-axis detent mechanism.
7. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, it is characterized in that: described member driving mechanism comprises work stage, motor, belt and driven shaft, described motor rotates by driven shaft described in described belt drives, described ceramic tile processing unit is located on described driven shaft, with described driven shaft rotation, described work stage is connected with described positioning parts mechanism, described motor is fixedly located in described work stage, and described driven shaft is connected with described work stage by the locating ring being fixedly located in described work stage.
8. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, is characterized in that: described ceramic tile processing unit is in order to grind the emery wheel of ceramic tile.
9. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, is characterized in that: described ceramic tile processing unit is the wheel that strikes off in order to ceramic tile is struck off.
10. the multi-functional fixed thick handling machine of ceramic tile as claimed in claim 1, is characterized in that: described ceramic tile processing unit is the cutting blade in order to ceramic tile cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320581476.XU CN203557502U (en) | 2013-09-18 | 2013-09-18 | Multifunctional fixed-thickness processing machine for tiles |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320581476.XU CN203557502U (en) | 2013-09-18 | 2013-09-18 | Multifunctional fixed-thickness processing machine for tiles |
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| Publication Number | Publication Date |
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| CN203557502U true CN203557502U (en) | 2014-04-23 |
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| CN201320581476.XU Expired - Fee Related CN203557502U (en) | 2013-09-18 | 2013-09-18 | Multifunctional fixed-thickness processing machine for tiles |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571173A (en) * | 2017-05-07 | 2019-04-05 | 曹建新 | A kind of surface evening machine |
| CN111318485A (en) * | 2020-02-27 | 2020-06-23 | 梁秀云 | Raw material processing apparatus is retrieved to haydite sand proppant |
-
2013
- 2013-09-18 CN CN201320581476.XU patent/CN203557502U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571173A (en) * | 2017-05-07 | 2019-04-05 | 曹建新 | A kind of surface evening machine |
| CN111318485A (en) * | 2020-02-27 | 2020-06-23 | 梁秀云 | Raw material processing apparatus is retrieved to haydite sand proppant |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20160918 |
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| CF01 | Termination of patent right due to non-payment of annual fee |