Steel architectural lay wire expands into complete equipment
Technical field
The utility model relates to a kind of steel architectural lay wire and expands into complete equipment, belongs to architectural lay wire production equipment technical field.
Background technology
After adopting at present high velocity ram machine to the die-cut net seam of steel band in domestic construction lay wire industry, with expansion device, expand and draw in the net the eye production that has been shaped again, belong to dispersion processing.Technological process is: first on punch press, with mould, steel band is implemented to continuous cutting net seam---by Workpiece length, cutting off with cutting die---delivers to and on mechanical expansion equipment, clamps web plate two limits, and laterally the application of force expands and draws in the net eye---planisher carries out smooth web plate---the collection web plate by hand that is shaped.
By this technique, produce architectural lay wire and mainly have following shortcoming:
1. automaticity is low, and labor is many, labor strength is large, production efficiency is low inferior;
2. product is subject to artificial technical factor larger, and product quality is difficult stable, and shape of a mesh and arrange yieldingly makes the control of architectural lay wire difficult quality, and cost increases.
Utility model content
The shortcoming existing in order to overcome above-mentioned prior art, the purpose of this utility model is to provide good stability and the high steel architectural lay wire of production efficiency of the production of a kind of energy continuous high-efficient, product quality to expand into complete equipment.
For achieving the above object, the technical solution of the utility model is: steel architectural lay wire expands into complete equipment, comprise automation feed arrangement and automatic material receiving stacking adapter, between automation feed arrangement and automatic material receiving stacking adapter, be provided with expansion web machine and lay wire evener, described expansion web machine comprises frame, and feed mechanism, steel plate rolling device, expansion rolling guiding mechanism and automatic grinding device are housed in frame.
As the further setting of such scheme: described expansion rolling guiding mechanism comprises discharging opening cylinder, the two ends of described discharging opening cylinder are respectively equipped with guide rail a and guide rail b, angle α between this discharging opening cylinder axis and horizontal plane is 45 °~60 °, between described expansion rolling guiding mechanism and steel plate rolling device, be provided with buffer board, it is skewed that buffer board is, and the length L of described buffer board is 1.2m~1.8m.
As the further setting of such scheme: be provided with stock guide device between described steel plate rolling device and buffer board, described stock guide device comprises stock guide and lower stock guide, described lower stock guide both sides are provided with regulating tank, on regulating tank, be placed with adjustable plate, this adjustable plate is provided with the fixing hole corresponding with upper and lower stock guide, adjustable plate is located between upper stock guide and lower stock guide by securing member, one end of upper and lower stock guide is all provided with the baffle plate of indentation, and described lower stock guide upper surface is convex.
As the further setting of such scheme: described steel plate rolling device comprises upper rolling cut cylinder and lower rolling cut cylinder, described upper rolling cut cylinder comprises cylindrical shell, central shaft and slide block mechanism, cylindrical shell is fixed on central shaft by securing member, slide block mechanism is socketed in the two ends of central shaft, between described cylindrical shell and securing member, be provided with positioning sleeve, positioning sleeve is provided with bottom knife and closes slotted vane.
As the further setting of such scheme: described automatic grinding device comprises the first bistrique and the second bistrique, and the first described bistrique is arranged on the top of rolling cut cylinder, and the second bistrique is arranged on the below of lower rolling cut cylinder.
The beneficial effects of the utility model are: steel architectural lay wire of the present utility model expands into complete equipment and is comprised of automation feed arrangement, steel plate rolling device, expansion rolling guiding mechanism, lay wire evener and automatic material receiving stacking adapter, and can be combined, can realize the continuous high-efficient of steel architectural lay wire produces, the problem of avoiding disperseing to produce the lay wire distortion causing, has improved product quality and production efficiency.
Expansion rolling guiding mechanism wherein, makes the direct level of lay wire after synchronous expansion is shaped enter lay wire evener, has omitted the drawing mechanism on traditional expansion web machine; Between discharging opening cylinder and rolling cut cylinder, increase buffer board, avoided steel plate due to stressed irregular being stuck in drawing mechanism, reduced the fault rate of equipment.Automatic grinding device can carry out reconditioning to passivation cutterhead automatically, has improved production efficiency.Stock guide device can make steel plate after roll extrusion carry out separationly with the cutterhead of rolling cut cylinder under the separation of stock guide baffle plate, avoids cutterhead and the steel plate adhesion of rolling cut cylinder, guarantees flatness and the stability of steel plate, reduces wearing and tearing and the machine maintenance number of times of cutterhead.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of expansion web machine of the present utility model;
Fig. 3 is that Fig. 2 gets the bid and is marked with the utility model structural representation of angle α;
Fig. 4 is that Fig. 2 gets the bid and is marked with the utility model structural representation of buffer board length L;
Fig. 5 is the structural representation of the stock guide device of expansion web machine in Fig. 2;
Fig. 6 is the structural representation of lower stock guide in Fig. 5;
Fig. 7 is the structural representation of upper rolling cut cylinder in Fig. 2;
Fig. 8 is the structural representation of automatic grinding device in Fig. 2.
Wherein: automation feed arrangement 1, automatic material receiving stacking adapter 2, expansion web machine 3, frame 31, feed mechanism 32, steel plate rolling device 33, upper rolling cut cylinder 331, cylindrical shell 331a, central shaft 331b, slide block mechanism 331c, securing member 331d, positioning sleeve 331e, bottom knife closes slotted vane 331f, lower rolling cut cylinder 332, expansion rolling guiding mechanism 34, discharging opening cylinder 341, guide rail a342, guide rail b343, automatic grinding device 35, the first bistrique 351, the second bistrique 352, buffer board 36, stock guide device 37, upper stock guide 371, lower stock guide 372, regulating tank 372a, adjustable plate 373, fixing hole 373a, securing member 374, baffle plate 375, lay wire evener 4.
The specific embodiment
Below in conjunction with accompanying drawing, and, the utility model is described further in conjunction with the embodiments.
As shown in Figures 1 to 8, the utility model steel architectural lay wire expands into complete equipment, comprise automation feed arrangement 1 and automatic material receiving stacking adapter 2, between automation feed arrangement 1 and automatic material receiving stacking adapter 2, be provided with expansion web machine 3 and lay wire evener 4, described expansion web machine 3 comprises frame 31, and feed mechanism 32, steel plate rolling device 33, expansion rolling guiding mechanism 34 and automatic grinding device 35 are housed in frame 31.
Described expansion rolling guiding mechanism 34 comprises discharging opening cylinder 341, the two ends of described discharging opening cylinder 341 are respectively equipped with guide rail a342 and guide rail b343, angle α between these discharging opening cylinder 341 axis and horizontal plane is 45 °~60 °, between described expansion rolling guiding mechanism 34 and steel plate rolling device 33, be provided with buffer board 36, buffer board 36 is skewed, and the length L of described buffer board 36 is 1.2m~1.8m.
Between described steel plate rolling device 33 and buffer board 36, be provided with stock guide device 37, described stock guide device 37 comprises stock guide 371 and lower stock guide 372, described lower stock guide 372 both sides are provided with regulating tank 372a, on regulating tank 372a, be placed with adjustable plate 373, this adjustable plate 373 is provided with upper, lower stock guide 371, the fixing hole 373a of 372 correspondences, adjustable plate 373 is located between upper stock guide 371 and lower stock guide 372 by securing member 374, on, lower stock guide 371, one end of 372 is all provided with the baffle plate 375 of indentation, described lower stock guide 372 upper surfaces are convex.
Described steel plate rolling device 33 comprises rolling cut cylinder 331 and lower rolling cut cylinder 332, described upper rolling cut cylinder 331 comprises cylindrical shell 331a, central shaft 331b and slide block mechanism 331c, cylindrical shell 331a is fixed on central shaft 331b by securing member 331d, slide block mechanism 331c is socketed in the two ends of central shaft 331b, between described cylindrical shell 331a and securing member 331d, be provided with positioning sleeve 331e, positioning sleeve 331e is provided with bottom knife and closes slotted vane 331f.
Described automatic grinding device 35 comprises the first bistrique 351 and the second bistrique 352, and the first described bistrique 351 is arranged on the top of rolling cut cylinder 331, and the second bistrique 352 is arranged on the below of lower rolling cut cylinder 332.
When steel plate is sent into expansion web machine 3 by automation feed arrangement 1, steel plate, under the effect of the rolling cut cylinder of steel plate rolling device 33, completes the mesh roll extrusion to steel plate; Steel plate after roll extrusion expands and pulls into shape under the drive of expansion rolling guiding mechanism 34, then enters lay wire evener 4, by lay wire evener 4, lay wire is carried out to roll extrusion parallel, and the lay wire after leveling is directly sent to automatic material receiving stacking adapter 2.Expansion rolling guiding mechanism 34 wherein, makes the direct level of lay wire after synchronous expansion is shaped enter lay wire evener 4, has omitted the drawing mechanism on traditional expansion web machine 3; Between discharging opening cylinder 341 and rolling cut cylinder, increase buffer board 36, avoided steel plate due to stressed irregular being stuck in drawing mechanism, reduced the fault rate of equipment.Automatic grinding device 35 can carry out reconditioning to passivation cutterhead automatically, has improved production efficiency.Stock guide device 37 can make the steel plate after roll extrusion carry out separation with the cutterhead of upper and lower rolling cut cylinder 331,332 under the separation of upper and lower stock guide baffle plate 371,372, avoid cutterhead and the steel plate adhesion of upper and lower rolling cut cylinder 331,332, guarantee flatness and the stability of steel plate, reduce wearing and tearing and the machine maintenance number of times of cutterhead.
According to Project Product result on trial, analyze, when completing the architectural lay wire of equal length, the speed of production that steel architectural lay wire of the present utility model expands into complete equipment is 9.5m/min, the speed of production that is compared to traditional high velocity ram machine has improved 1.6 times, operator is down to 1 by 5, therefore, adopt steel architectural lay wire to expand into complete equipment processing and can increase substantially production efficiency; And production process is fracture not, can complete efficiently, continuously, regularly product manufacture, each procedure is coordinated flexibly, has guaranteed the stability of production equipment operation with product quality.