CN104589058A - Expansion complete equipment of steel construction formwork - Google Patents

Expansion complete equipment of steel construction formwork Download PDF

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Publication number
CN104589058A
CN104589058A CN201310526926.XA CN201310526926A CN104589058A CN 104589058 A CN104589058 A CN 104589058A CN 201310526926 A CN201310526926 A CN 201310526926A CN 104589058 A CN104589058 A CN 104589058A
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China
Prior art keywords
expansion
rolling
stock guide
complete equipment
steel
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Application number
CN201310526926.XA
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Chinese (zh)
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CN104589058B (en
Inventor
王菊生
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Wang Jusheng
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ZHONGSHAN GOOD LIFE ELECTRIC Co Ltd
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Priority to CN201310526926.XA priority Critical patent/CN104589058B/en
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Publication of CN104589058B publication Critical patent/CN104589058B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Metal Rolling (AREA)

Abstract

The invention discloses expansion complete equipment of a steel construction formwork. The expansion complete equipment comprises an automatic feeding device and an automatic material collecting and stacking device. An expansion mesh machine and a formwork leveling machine are arranged between the automatic feeding device and the automatic material collecting and stacking device. The expansion mesh machine comprises a rack, and a feeding mechanism, a steel plate rolling device, an expansion rolling guide mechanism and an automatic grinding device are arranged on the rack. The expansion complete equipment of the steel construction formwork is composed of the automatic feeding device, the steel plate rolling device, the expansion rolling guide device, the formwork leveling machine and the automatic material collecting and stacking device which can be combined freely, and continuous efficient production of the steel construction formwork can be achieved; and the formwork deformation problem caused by dispersed manufacturing can be solved, and the product quality and the production efficiency are improved.

Description

Steel architectural lay wire expands into complete equipment
Technical field
The present invention relates to a kind of steel architectural lay wire and expand into complete equipment, belong to architectural lay wire production equipment technical field.
Background technology
Adopt high velocity ram machine to draw in the net eye to be shaped production to expanding with expansion device again after steel band die-cut net seam in current domestic construction lay wire industry, belong to dispersion processing.Technological process is: first on punch press, implement continuous cutting net seam---cutting off by Workpiece length with cutting die---with mould to steel band and deliver on mechanical expansion equipment and clamp web plate two limit, and laterally force expansion is drawn in the net eye shaping---planisher carries out smooth web plate---and collected web plate by hand.
Produce architectural lay wire by this technique and mainly there is following shortcoming:
1. automaticity is low, and labor is many, labor strength is large, production efficiency is low inferior;
2. product is comparatively large by artificial technical factor, and product quality difficulty is stable, shape of a mesh and arrange yielding, architectural lay wire difficult quality is controlled, cost increase.
Summary of the invention
In order to overcome the shortcoming that above-mentioned prior art exists, the object of the present invention is to provide a kind of can continuous high-efficient be produced, the good stability of product quality and the high steel architectural lay wire of production efficiency expand into complete equipment.
For achieving the above object, technical scheme of the present invention is: steel architectural lay wire expands into complete equipment, comprise automation feed arrangement and automatic material receiving stacking adapter, expansion web machine and lay wire evener is provided with between automation feed arrangement and automatic material receiving stacking adapter, described expansion web machine comprises frame, and frame is equipped with feed mechanism, steel plate rolling device, expansion rolling guiding mechanism and automatic grinding device.
Further setting as such scheme: described expansion rolling guiding mechanism comprises discharging opening cylinder, the two ends of described discharging opening cylinder are respectively equipped with guide rail a and guide rail b, angle α between this discharging opening cylinder axis and horizontal plane is 45 ° ~ 60 °, buffer board is provided with between described expansion rolling guiding mechanism and steel plate rolling device, buffer board is skewed, and the length L of described buffer board is 1.2m ~ 1.8m.
Further setting as such scheme: be provided with guide plate device between described steel plate rolling device and buffer board, described guide plate device comprises stock guide and lower stock guide, described lower stock guide both sides are provided with regulating tank, regulating tank is placed with adjustable plate, this adjustable plate is provided with the fixing hole corresponding with upper and lower stock guide, adjustable plate is located between upper stock guide and lower stock guide by securing member, one end of upper and lower stock guide is all provided with the baffle plate of indentation, and described lower stock guide upper surface is convex.
Further setting as such scheme: described steel plate rolling device comprises upper rolling cut cylinder and lower rolling cut cylinder, described upper rolling cut cylinder comprises cylindrical shell, central shaft and slide block mechanism, cylindrical shell is fixing on center shaft by securing member, slide block mechanism is socketed in the two ends of central shaft, be provided with positioning sleeve between described cylindrical shell and securing member, positioning sleeve is provided with bottom knife and closes slotted vane.
Further setting as such scheme: described automatic grinding device comprises the first bistrique and the second bistrique, the first described bistrique is arranged on the top of rolling cut cylinder, and the second bistrique is arranged on the below of lower rolling cut cylinder.
The invention has the beneficial effects as follows: steel architectural lay wire of the present invention expands into complete equipment and is made up of automation feed arrangement, steel plate rolling device, expansion rolling guiding mechanism, lay wire evener and automatic material receiving stacking adapter, and can be combined, the continuous high-efficient that can realize steel architectural lay wire is produced, avoid the problem of disperseing to produce the lay wire distortion caused, improve product quality and production efficiency.
Expansion rolling guiding mechanism wherein, the direct level of lay wire after synchronous expansion is shaped enters lay wire evener, eliminates the drawing mechanism on conventional expansion net machine; Between discharging opening cylinder and rolling cut cylinder, add buffer board, avoid steel plate due to stressed irregular and be stuck in drawing mechanism, reduce the fault rate of equipment.Automatic grinding device can carry out reconditioning to passivation cutterhead automatically, improves production efficiency.Steel plate after guide plate device can make roll extrusion is separated with the cutterhead of rolling cut cylinder under the separation of stock guide baffle plate, avoids cutterhead and the steel plate adhesion of rolling cut cylinder, ensures flatness and the stability of steel plate, reduces wearing and tearing and the machine maintenance number of times of cutterhead.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of expansion web machine of the present invention;
Fig. 3 is that Fig. 2 gets the bid and is marked with the structural representation of the present invention of angle α;
Fig. 4 is that Fig. 2 gets the bid and is marked with the structural representation of the present invention of buffer board length L;
Fig. 5 is the structural representation of the guide plate device of expansion web machine in Fig. 2;
Fig. 6 is the structural representation of lower stock guide in Fig. 5;
Fig. 7 is the structural representation of upper rolling cut cylinder in Fig. 2;
Fig. 8 is the structural representation of automatic grinding device in Fig. 2.
Wherein: automation feed arrangement 1, automatic material receiving stacking adapter 2, expansion web machine 3, frame 31, feed mechanism 32, steel plate rolling device 33, upper rolling cut cylinder 331, cylindrical shell 331a, central shaft 331b, slide block mechanism 331c, securing member 331d, positioning sleeve 331e, bottom knife closes slotted vane 331f, lower rolling cut cylinder 332, expansion rolling guiding mechanism 34, discharging opening cylinder 341, guide rail a342, guide rail b343, automatic grinding device 35, first bistrique 351, second bistrique 352, buffer board 36, guide plate device 37, upper stock guide 371, lower stock guide 372, regulating tank 372a, adjustable plate 373, fixing hole 373a, securing member 374, baffle plate 375, lay wire evener 4.
Detailed description of the invention
Below in conjunction with accompanying drawing, and in conjunction with the embodiments, the present invention is described further.
As shown in Figures 1 to 8, steel architectural lay wire of the present invention expands into complete equipment, comprise automation feed arrangement 1 and automatic material receiving stacking adapter 2, expansion web machine 3 and lay wire evener 4 is provided with between automation feed arrangement 1 and automatic material receiving stacking adapter 2, described expansion web machine 3 comprises frame 31, and frame 31 is equipped with feed mechanism 32, steel plate rolling device 33, expansion rolling guiding mechanism 34 and automatic grinding device 35.
Described expansion rolling guiding mechanism 34 comprises discharging opening cylinder 341, the two ends of described discharging opening cylinder 341 are respectively equipped with guide rail a342 and guide rail b343, angle α between this discharging opening cylinder 341 axis and horizontal plane is 45 ° ~ 60 °, buffer board 36 is provided with between described expansion rolling guiding mechanism 34 and steel plate rolling device 33, buffer board 36 is in skewed, and the length L of described buffer board 36 is 1.2m ~ 1.8m.
Guide plate device 37 is provided with between described steel plate rolling device 33 and buffer board 36, described guide plate device 37 comprises stock guide 371 and lower stock guide 372, described lower stock guide 372 both sides are provided with regulating tank 372a, regulating tank 372a is placed with adjustable plate 373, this adjustable plate 373 is provided with upper, lower stock guide 371, the fixing hole 373a of 372 correspondences, adjustable plate 373 is located between upper stock guide 371 and lower stock guide 372 by securing member 374, on, lower stock guide 371, one end of 372 is all provided with the baffle plate 375 of indentation, described lower stock guide 372 upper surface is convex.
Described steel plate rolling device 33 comprises rolling cut cylinder 331 and lower rolling cut cylinder 332, described upper rolling cut cylinder 331 comprises cylindrical shell 331a, central shaft 331b and slide block mechanism 331c, cylindrical shell 331a is fixed on central shaft 331b by securing member 331d, slide block mechanism 331c is socketed in the two ends of central shaft 331b, be provided with positioning sleeve 331e between described cylindrical shell 331a and securing member 331d, positioning sleeve 331e is provided with bottom knife and closes slotted vane 331f.
Described automatic grinding device 35 comprises the first bistrique 351 and the second bistrique 352, and the first described bistrique 351 is arranged on the top of rolling cut cylinder 331, and the second bistrique 352 is arranged on the below of lower rolling cut cylinder 332.
When steel plate sends into expansion web machine 3 by automation feed arrangement 1, steel plate, under the effect of the rolling cut cylinder of steel plate rolling device 33, completes the mesh roll extrusion to steel plate; The expansion under the drive of expansion rolling guiding mechanism 34 of steel plate after roll extrusion pulls into shape, and then enter lay wire evener 4, carry out roll extrusion by lay wire evener 4 pairs of lay wires parallel, the lay wire after leveling is directly sent to automatic material receiving stacking adapter 2.Expansion rolling guiding mechanism 34 wherein, the direct level of lay wire after synchronous expansion is shaped enters lay wire evener 4, eliminates the drawing mechanism on conventional expansion net machine 3; Between discharging opening cylinder 341 and rolling cut cylinder, add buffer board 36, avoid steel plate due to stressed irregular and be stuck in drawing mechanism, reduce the fault rate of equipment.Automatic grinding device 35 can carry out reconditioning to passivation cutterhead automatically, improves production efficiency.Steel plate after guide plate device 37 can make roll extrusion is separated with the cutterhead of upper and lower rolling cut cylinder 331,332 under the separation of upper and lower stock guide baffle plate 371,372, avoid cutterhead and the steel plate adhesion of upper and lower rolling cut cylinder 331,332, ensure flatness and the stability of steel plate, reduce wearing and tearing and the machine maintenance number of times of cutterhead.
Analyze according to Project Product result on trial, when completing the architectural lay wire of equal length, the speed of production that steel architectural lay wire of the present invention expands into complete equipment is 9.5m/min, the speed of production being compared to conventional high rate punch press improves 1.6 times, operator is down to 1 by 5, therefore, adopt steel architectural lay wire to expand into complete equipment processing and can increase substantially production efficiency; And production process is fracture not, efficiently, continuously, regularly can complete product manufacturing, each procedure is coordinated flexibly, ensure that production equipment runs the stability with product quality.

Claims (5)

1. steel architectural lay wire expands into complete equipment, it is characterized in that: comprise automation feed arrangement (1) and automatic material receiving stacking adapter (2), expansion web machine (3) and lay wire evener (4) is provided with between automation feed arrangement (1) and automatic material receiving stacking adapter (2), described expansion web machine (3) comprises frame (31), and frame (31) is equipped with feed mechanism (32), steel plate rolling device (33), expansion rolling guiding mechanism (34) and automatic grinding device (35).
2. steel architectural lay wire according to claim 1 expands into complete equipment, it is characterized in that: described expansion rolling guiding mechanism (34) comprises discharging opening cylinder (341), the two ends of described discharging opening cylinder (341) are respectively equipped with guide rail a(342) and guide rail b(343), the angle α of this discharging opening cylinder (341) between axis and horizontal plane is 45 ° ~ 60 °, buffer board (36) is provided with between described expansion rolling guiding mechanism (34) and steel plate rolling device (33), buffer board (36) is in skewed, the length L of described buffer board (36) is 1.2m ~ 1.8m.
3. steel architectural lay wire according to claim 2 expands into complete equipment, it is characterized in that: between described steel plate rolling device (33) and buffer board (36), be provided with guide plate device (37), described guide plate device (37) comprises stock guide (371) and lower stock guide (372), described lower stock guide (372) both sides are provided with regulating tank (372a), regulating tank (372a) is placed with adjustable plate (373), this adjustable plate (373) is provided with upper, lower stock guide (371), (372) corresponding fixing hole (373a), adjustable plate (373) is located between upper stock guide (371) and lower stock guide (372) by securing member (374), on, lower stock guide (371), (372) one end is all provided with the baffle plate (375) of indentation, described lower stock guide (372) upper surface is convex.
4. steel architectural lay wire according to claim 1 expands into complete equipment, it is characterized in that: described steel plate rolling device (33) comprises rolling cut cylinder (331) and lower rolling cut cylinder (332), described upper rolling cut cylinder (331) comprises cylindrical shell (331a), central shaft (331b) and slide block mechanism (331c), cylindrical shell (331a) is fixed on central shaft (331b) by securing member (331d), slide block mechanism (331c) is socketed in the two ends of central shaft (331b), positioning sleeve (331e) is provided with between described cylindrical shell (331a) and securing member (331d), positioning sleeve (331e) is provided with bottom knife and closes slotted vane (331f).
5. steel architectural lay wire according to claim 1 expands into complete equipment, it is characterized in that: described automatic grinding device (35) comprises the first bistrique (351) and the second bistrique (352), described the first bistrique (351) is arranged on the top of rolling cut cylinder (331), and the second bistrique (352) is arranged on the below of lower rolling cut cylinder (332).
CN201310526926.XA 2013-10-30 2013-10-30 Expansion complete equipment of steel construction formwork Active CN104589058B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310526926.XA CN104589058B (en) 2013-10-30 2013-10-30 Expansion complete equipment of steel construction formwork

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Application Number Priority Date Filing Date Title
CN201310526926.XA CN104589058B (en) 2013-10-30 2013-10-30 Expansion complete equipment of steel construction formwork

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CN104589058B CN104589058B (en) 2017-02-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363896A (en) * 2015-12-05 2016-03-02 王菊生 Improved type building reticular plate roller press
CN105880369A (en) * 2016-05-12 2016-08-24 佛山市顺德区金磊环保科技有限公司 Full-automatic production system of metal filter screen

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4144624A (en) * 1976-09-02 1979-03-20 Explosafe America Inc. Machine for expanding metal webs
CN2810804Y (en) * 2005-08-10 2006-08-30 骆东伟 Full-automatic assembly device for manufacturing string-possessed steel plate expansion net
CN2845949Y (en) * 2005-10-24 2006-12-13 骆东伟 Steel plate net rolling cut type expanding complete plant
CN2875648Y (en) * 2005-10-24 2007-03-07 骆东伟 Steel plate net rolling cut type expanding device
CN2882885Y (en) * 2006-01-25 2007-03-28 骆东伟 Hobbing expansion shaping set with edge net
CN203557103U (en) * 2013-10-30 2014-04-23 广东好太太电器有限公司 Complete equipment for expanding steel construction formworks

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4144624A (en) * 1976-09-02 1979-03-20 Explosafe America Inc. Machine for expanding metal webs
CN2810804Y (en) * 2005-08-10 2006-08-30 骆东伟 Full-automatic assembly device for manufacturing string-possessed steel plate expansion net
CN2845949Y (en) * 2005-10-24 2006-12-13 骆东伟 Steel plate net rolling cut type expanding complete plant
CN2875648Y (en) * 2005-10-24 2007-03-07 骆东伟 Steel plate net rolling cut type expanding device
CN2882885Y (en) * 2006-01-25 2007-03-28 骆东伟 Hobbing expansion shaping set with edge net
CN203557103U (en) * 2013-10-30 2014-04-23 广东好太太电器有限公司 Complete equipment for expanding steel construction formworks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105363896A (en) * 2015-12-05 2016-03-02 王菊生 Improved type building reticular plate roller press
CN105880369A (en) * 2016-05-12 2016-08-24 佛山市顺德区金磊环保科技有限公司 Full-automatic production system of metal filter screen

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Publication number Publication date
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Effective date of registration: 20160203

Address after: The Industrial Zone Xinyu Road Huangpu town, Guangdong city of Zhongshan Province, No. 2 528400

Applicant after: Wang Jusheng

Address before: 528400 Guangdong Province, Zhongshan city Nantou Town North Industrial Zone Road, Fu Sheng Hui Wei

Applicant before: ZHONGSHAN GOOD LIFE ELECTRIC CO., LTD.

CB02 Change of applicant information

Address after: Shengzhou City, Zhejiang province 312400 Shaoxing city streets Sanjiang Xiandu 1 Lane Road No. 1

Applicant after: Wang Jusheng

Address before: The Industrial Zone Xinyu Road Huangpu town, Guangdong city of Zhongshan Province, No. 2 528400

Applicant before: Wang Jusheng

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