Steel architectural lay wire expands into complete equipment
Technical field
The present invention relates to a kind of steel architectural lay wire and expand into complete equipment, belong to architectural lay wire production equipment technical field.
Background technology
Adopt high velocity ram machine to draw in the net eye to be shaped production to expanding with expansion device again after steel band die-cut net seam in current domestic construction lay wire industry, belong to dispersion processing.Technological process is: first on punch press, implement continuous cutting net seam---cutting off by Workpiece length with cutting die---with mould to steel band and deliver on mechanical expansion equipment and clamp web plate two limit, and laterally force expansion is drawn in the net eye shaping---planisher carries out smooth web plate---and collected web plate by hand.
Produce architectural lay wire by this technique and mainly there is following shortcoming:
1. automaticity is low, and labor is many, labor strength is large, production efficiency is low inferior;
2. product is comparatively large by artificial technical factor, and product quality difficulty is stable, shape of a mesh and arrange yielding, architectural lay wire difficult quality is controlled, cost increase.
Summary of the invention
In order to overcome the shortcoming that above-mentioned prior art exists, the object of the present invention is to provide a kind of can continuous high-efficient be produced, the good stability of product quality and the high steel architectural lay wire of production efficiency expand into complete equipment.
For achieving the above object, technical scheme of the present invention is: steel architectural lay wire expands into complete equipment, comprise automation feed arrangement and automatic material receiving stacking adapter, expansion web machine and lay wire evener is provided with between automation feed arrangement and automatic material receiving stacking adapter, described expansion web machine comprises frame, and frame is equipped with feed mechanism, steel plate rolling device, expansion rolling guiding mechanism and automatic grinding device.
Further setting as such scheme: described expansion rolling guiding mechanism comprises discharging opening cylinder, the two ends of described discharging opening cylinder are respectively equipped with guide rail a and guide rail b, angle α between this discharging opening cylinder axis and horizontal plane is 45 ° ~ 60 °, buffer board is provided with between described expansion rolling guiding mechanism and steel plate rolling device, buffer board is skewed, and the length L of described buffer board is 1.2m ~ 1.8m.
Further setting as such scheme: be provided with guide plate device between described steel plate rolling device and buffer board, described guide plate device comprises stock guide and lower stock guide, described lower stock guide both sides are provided with regulating tank, regulating tank is placed with adjustable plate, this adjustable plate is provided with the fixing hole corresponding with upper and lower stock guide, adjustable plate is located between upper stock guide and lower stock guide by securing member, one end of upper and lower stock guide is all provided with the baffle plate of indentation, and described lower stock guide upper surface is convex.
Further setting as such scheme: described steel plate rolling device comprises upper rolling cut cylinder and lower rolling cut cylinder, described upper rolling cut cylinder comprises cylindrical shell, central shaft and slide block mechanism, cylindrical shell is fixing on center shaft by securing member, slide block mechanism is socketed in the two ends of central shaft, be provided with positioning sleeve between described cylindrical shell and securing member, positioning sleeve is provided with bottom knife and closes slotted vane.
Further setting as such scheme: described automatic grinding device comprises the first bistrique and the second bistrique, the first described bistrique is arranged on the top of rolling cut cylinder, and the second bistrique is arranged on the below of lower rolling cut cylinder.
The invention has the beneficial effects as follows: steel architectural lay wire of the present invention expands into complete equipment and is made up of automation feed arrangement, steel plate rolling device, expansion rolling guiding mechanism, lay wire evener and automatic material receiving stacking adapter, and can be combined, the continuous high-efficient that can realize steel architectural lay wire is produced, avoid the problem of disperseing to produce the lay wire distortion caused, improve product quality and production efficiency.
Expansion rolling guiding mechanism wherein, the direct level of lay wire after synchronous expansion is shaped enters lay wire evener, eliminates the drawing mechanism on conventional expansion net machine; Between discharging opening cylinder and rolling cut cylinder, add buffer board, avoid steel plate due to stressed irregular and be stuck in drawing mechanism, reduce the fault rate of equipment.Automatic grinding device can carry out reconditioning to passivation cutterhead automatically, improves production efficiency.Steel plate after guide plate device can make roll extrusion is separated with the cutterhead of rolling cut cylinder under the separation of stock guide baffle plate, avoids cutterhead and the steel plate adhesion of rolling cut cylinder, ensures flatness and the stability of steel plate, reduces wearing and tearing and the machine maintenance number of times of cutterhead.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of expansion web machine of the present invention;
Fig. 3 is that Fig. 2 gets the bid and is marked with the structural representation of the present invention of angle α;
Fig. 4 is that Fig. 2 gets the bid and is marked with the structural representation of the present invention of buffer board length L;
Fig. 5 is the structural representation of the guide plate device of expansion web machine in Fig. 2;
Fig. 6 is the structural representation of lower stock guide in Fig. 5;
Fig. 7 is the structural representation of upper rolling cut cylinder in Fig. 2;
Fig. 8 is the structural representation of automatic grinding device in Fig. 2.
Wherein: automation feed arrangement 1, automatic material receiving stacking adapter 2, expansion web machine 3, frame 31, feed mechanism 32, steel plate rolling device 33, upper rolling cut cylinder 331, cylindrical shell 331a, central shaft 331b, slide block mechanism 331c, securing member 331d, positioning sleeve 331e, bottom knife closes slotted vane 331f, lower rolling cut cylinder 332, expansion rolling guiding mechanism 34, discharging opening cylinder 341, guide rail a342, guide rail b343, automatic grinding device 35, first bistrique 351, second bistrique 352, buffer board 36, guide plate device 37, upper stock guide 371, lower stock guide 372, regulating tank 372a, adjustable plate 373, fixing hole 373a, securing member 374, baffle plate 375, lay wire evener 4.
Detailed description of the invention
Below in conjunction with accompanying drawing, and in conjunction with the embodiments, the present invention is described further.
As shown in Figures 1 to 8, steel architectural lay wire of the present invention expands into complete equipment, comprise automation feed arrangement 1 and automatic material receiving stacking adapter 2, expansion web machine 3 and lay wire evener 4 is provided with between automation feed arrangement 1 and automatic material receiving stacking adapter 2, described expansion web machine 3 comprises frame 31, and frame 31 is equipped with feed mechanism 32, steel plate rolling device 33, expansion rolling guiding mechanism 34 and automatic grinding device 35.
Described expansion rolling guiding mechanism 34 comprises discharging opening cylinder 341, the two ends of described discharging opening cylinder 341 are respectively equipped with guide rail a342 and guide rail b343, angle α between this discharging opening cylinder 341 axis and horizontal plane is 45 ° ~ 60 °, buffer board 36 is provided with between described expansion rolling guiding mechanism 34 and steel plate rolling device 33, buffer board 36 is in skewed, and the length L of described buffer board 36 is 1.2m ~ 1.8m.
Guide plate device 37 is provided with between described steel plate rolling device 33 and buffer board 36, described guide plate device 37 comprises stock guide 371 and lower stock guide 372, described lower stock guide 372 both sides are provided with regulating tank 372a, regulating tank 372a is placed with adjustable plate 373, this adjustable plate 373 is provided with upper, lower stock guide 371, the fixing hole 373a of 372 correspondences, adjustable plate 373 is located between upper stock guide 371 and lower stock guide 372 by securing member 374, on, lower stock guide 371, one end of 372 is all provided with the baffle plate 375 of indentation, described lower stock guide 372 upper surface is convex.
Described steel plate rolling device 33 comprises rolling cut cylinder 331 and lower rolling cut cylinder 332, described upper rolling cut cylinder 331 comprises cylindrical shell 331a, central shaft 331b and slide block mechanism 331c, cylindrical shell 331a is fixed on central shaft 331b by securing member 331d, slide block mechanism 331c is socketed in the two ends of central shaft 331b, be provided with positioning sleeve 331e between described cylindrical shell 331a and securing member 331d, positioning sleeve 331e is provided with bottom knife and closes slotted vane 331f.
Described automatic grinding device 35 comprises the first bistrique 351 and the second bistrique 352, and the first described bistrique 351 is arranged on the top of rolling cut cylinder 331, and the second bistrique 352 is arranged on the below of lower rolling cut cylinder 332.
When steel plate sends into expansion web machine 3 by automation feed arrangement 1, steel plate, under the effect of the rolling cut cylinder of steel plate rolling device 33, completes the mesh roll extrusion to steel plate; The expansion under the drive of expansion rolling guiding mechanism 34 of steel plate after roll extrusion pulls into shape, and then enter lay wire evener 4, carry out roll extrusion by lay wire evener 4 pairs of lay wires parallel, the lay wire after leveling is directly sent to automatic material receiving stacking adapter 2.Expansion rolling guiding mechanism 34 wherein, the direct level of lay wire after synchronous expansion is shaped enters lay wire evener 4, eliminates the drawing mechanism on conventional expansion net machine 3; Between discharging opening cylinder 341 and rolling cut cylinder, add buffer board 36, avoid steel plate due to stressed irregular and be stuck in drawing mechanism, reduce the fault rate of equipment.Automatic grinding device 35 can carry out reconditioning to passivation cutterhead automatically, improves production efficiency.Steel plate after guide plate device 37 can make roll extrusion is separated with the cutterhead of upper and lower rolling cut cylinder 331,332 under the separation of upper and lower stock guide baffle plate 371,372, avoid cutterhead and the steel plate adhesion of upper and lower rolling cut cylinder 331,332, ensure flatness and the stability of steel plate, reduce wearing and tearing and the machine maintenance number of times of cutterhead.
Analyze according to Project Product result on trial, when completing the architectural lay wire of equal length, the speed of production that steel architectural lay wire of the present invention expands into complete equipment is 9.5m/min, the speed of production being compared to conventional high rate punch press improves 1.6 times, operator is down to 1 by 5, therefore, adopt steel architectural lay wire to expand into complete equipment processing and can increase substantially production efficiency; And production process is fracture not, efficiently, continuously, regularly can complete product manufacturing, each procedure is coordinated flexibly, ensure that production equipment runs the stability with product quality.