CN203550593U - Automatic saggar weighing feeding device for production line of electronic kiln - Google Patents
Automatic saggar weighing feeding device for production line of electronic kiln Download PDFInfo
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- CN203550593U CN203550593U CN201320632338.XU CN201320632338U CN203550593U CN 203550593 U CN203550593 U CN 203550593U CN 201320632338 U CN201320632338 U CN 201320632338U CN 203550593 U CN203550593 U CN 203550593U
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Abstract
The utility model relates to an automatic saggar weighing feeding device for a production line of an electronic kiln and belongs to the technical field of electronic kiln ancillary facilities. The production line of the electronic kiln comprises an automatic saggar conveying mechanism which comprises a pair of saggar conveying roller pivot supporting beams and a set of saggar conveying rollers. The automatic saggar weighing feeding device comprises a frame, a storage hopper, an automatic conveying mechanism, a pair of saggar holding mechanisms and a pair of saggar advancing limiting mechanisms, wherein the frame comprises a pair of front vertical columns and a pair of rear vertical columns of the frame, a frame top sealing plate, an upper bracket and a lower bracket; the storage hopper is fixed on the frame top sealing plate; the automatic conveying mechanism is arranged on the upper bracket and is connected with the storage hopper; the upper part of a weighting bucket is connected with the automatic conveying mechanism while the lower part of the weighting bucket is connected with a weighting bucket discharging control mechanism; the weighting bucket discharging control mechanism is arranged on a weighting metering sensor; the weighting metering sensor is fixed on the lower bracket; the saggar holding mechanisms are arranged on the saggar conveying roller pivot supporting beams; the saggar advancing limiting mechanisms are arranged on a supporting beam supporting connector. The quantity of auxiliary equipment is reduced, and the space is effectively saved.
Description
Technical field
The utility model belongs to electronic kiln auxiliary facility technical field, is specifically related to the saggar automatic Weighing feeding device that a kind of electronic kiln production line is used.
Background technology
Above mentioned electronic kiln is to burn till for making the special facilities of the electronic powder material of electronic devices and components, and electronic kiln production line refers to that on the passage that is disposed at the saggar automatic delivering mechanism between electronic kiln burner hearth entrance and furnace outlet, according to technological requirement or title station, requiring to arrange electronic powder material separates crushing device, saggar automatic material pouring device, saggar automatic cleaning apparatus, saggar testing fixture, saggar automatic Weighing feeding device and material containing saggar introducing device automatically.Because saggar automatic delivering mechanism is between the burner hearth entrance and furnace outlet of electronic kiln, thereby when arrive separating broken station, by being arranged on this electronic powder material of separating broken station place, automatically separating crushing device and separate broken coming from saggar burner hearth and that filled the electronic powder material (grog) burning till by it, then when arriving at saggar automatic lowering station, by saggar automatic material pouring device, the electronic powder material in saggar is removed by saggar, when empty saggar marches to saggar automated cleaning station, saggar automatic cleaning apparatus by this station place cleans the alms bowl chamber of saggar, and then when having completed clean saggar when arriving saggar inspection station, saggar testing fixture by this station place checks saggar, to the crannied flaw saggar of tool is detected and is rejected in saggar automatic delivering mechanism, when the saggar through checking is capable while moving to saggar automatic Weighing feed station, saggar automatic Weighing feeding device by this station place measures feed to saggar, when the saggar of electronic powder material (raw material) being housed having completed the saggar of metering feed and march to material containing saggar and introduce station, by material containing saggar introducing device, saggar is introduced to burner hearth from the burner hearth entrance of electronic kiln, so circulate again and again and form complete electronic kiln production line.Aforesaid electronic powder material is as color phosphor, lamp powder, barium titanate, strontium titanates, yttria, zirconia, aluminium oxide, bismuth oxide, lead zirconate titanate, LiFePO4 or ferromagnetic oxide powder, etc.
Chinese invention patent application publication No. CN102706164A recommends to have " electronic kiln automatic Weighing feeding device ", this patent application scheme is owing to the saggar on metering disk being carried out to continual Weighing, thereby there is good Weighing feed efficiency, specifically can be referring to the 0005th to 0006 section and 0013 section, the description of this patent application.But there are following two place's shortcoming: one, due to attached undue importance to one thing to the neglect of the other with saggar automatic delivering mechanism as electronic kiln production line between be connected, thereby need to the saggar that electronic powder material is housed be transferred on saggar automatic delivering mechanism by the saggar extraction mechanism configuring separately after the feeding machanism of weighing has completed the feed of weighing of saggar, thereby cause auxiliary equipment quantity to increase; Its two, because automatically transporting materials mechanism and weighing pan travel mechanism have formed the position relationship of T font each other, thereby need to be equipped with separately independently frame (patent application is called conveying frame and metering frame), thereby cause overall volume huge, be unfavorable for saving space.
In view of above-mentioned prior art, be necessary rational modification in addition, the applicant has done positive and useful design for this reason, has finally formed technical scheme described below, and taking the laboratory the applicant under secrecy provision to carry out simulated test, it is practicable that result proves.
Summary of the invention
Task of the present utility model be to provide a kind of contribute to match with saggar automatic delivering mechanism as electronic kiln production line and use effectively reduce the quantity of auxiliary equipment and be conducive to by automatically transporting materials mechanism and Weighing mechanism each other reasonable disposition and using significantly dwindle the saggar automatic Weighing feeding device that overall volume and space-saving electronic kiln production line are used.
Task of the present utility model completes like this, the saggar automatic Weighing feeding device that a kind of electronic kiln production line is used, described electronic kiln production line comprises saggar automatic delivering mechanism, this saggar automatic delivering mechanism forms by being connected to burner hearth entrance and a pair of parallel saggar conveying roller pivotable backbar between furnace outlet of electronic kiln under use state and being arranged on rotationally a unit block alms bowl conveying roller between a pair of saggar conveying roller pivotable backbar and that rotate with interval state under the driving of conveying roller driving mechanism, wherein: between a pair of saggar conveying roller pivotable backbar, by the backbar support connecting frame with interval distributions, be fixedly connected with, described saggar automatic Weighing feeding machanism comprises a frame, this frame comprises before pair of frame, rear side column, frame top sealing plate, bracket and bottom bracket, before pair of frame, heel post is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at front side in described a pair of saggar conveying roller pivotable backbar, pair of frame rear side column is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at rear side in a pair of saggar conveying roller pivotable backbar, and before pair of frame, rear side column corresponds to each other, frame top sealing plate is positioned at the top of frame and is fixed on before pair of frame, between rear side column, bracket is corresponding to the below of frame top sealing plate and be fixed on before pair of frame, between rear side column, bottom bracket is corresponding to the below of bracket and be fixed on before pair of frame, between rear side column, one storage bin hopper, this storage bin hopper is fixed on described frame top sealing plate, one automatically transporting materials mechanism, this automatically transporting materials mechanism is arranged in described bracket and is connected with described storage bin hopper, one weighing hopper, a weighing hopper discharging controller and a Weighing sensor, the top of weighing hopper is connected with described automatically transporting materials mechanism, and bottom is connected with weighing hopper discharging controller, weighing hopper discharging controller is arranged on Weighing sensor, and Weighing sensor is fixed on described bottom bracket, a pair of saggar holding structure, this pair of saggar holding structure is arranged on described a pair of saggar conveying roller pivotable backbar with the state facing each other, and corresponds respectively to front side and the rear side of the below of described weighing hopper, a pair of saggar is advanced and is limited mechanism, this a pair of saggar is advanced and is limited mechanism and be arranged on described backbar support connecting frame with the state facing each other, and correspond respectively to left side and the right side of the below of described weighing hopper, wherein: on any saggar conveying roller pivotable backbar in described a pair of saggar conveying roller pivotable backbar and be provided with a saggar position signal acquisition device in the position in the left side corresponding to described saggar holding structure.
In a specific embodiment of the present utility model, on the outer wall of described storage bin hopper and the top that is positioned at storage bin hopper be provided with the upper level sensor of the material level of an electronic powder material for perception storage bin hopper chamber communicating with the storage bin hopper chamber of storage bin hopper, and in the bottom of storage bin hopper, be provided with the lower level sensor of a material level for the electronic powder material in perception storage bin hopper chamber communicating with the storage bin hopper chamber of storage bin hopper equally, on, lower level sensor is all connected with electric control box electrical control, storage bin hopper on the top of storage bin hopper covers and the middle position that is positioned at storing bucket cover forms and has one for electronic powder material being introduced to the charging interface in storage bin hopper chamber, this charging interface is connected with electronic powder material storage tank or feed bin by feeding pipe, in the bottom of storage bin hopper, be extended with a storage bin hopper discharging interface, end formation at this storage bin hopper discharging interface has a discharging flange, described automatically transporting materials mechanism is connected with this storage bin hopper discharging interface, in described bracket and towards a side of storage bin hopper, be fixed with an automatically transporting materials mechanism transition connecting plate, the top of described weighing hopper is connected with described automatically transporting materials mechanism by this automatically transporting materials mechanism transition connecting plate, on described bottom bracket and towards a side of bracket, be fixed with a Weighing fixing rack for sensor, described Weighing sensor is fixed on this Weighing fixing rack for sensor together with described weighing hopper discharging controller.
In another specific embodiment of the present utility model, in described automatically transporting materials mechanism transition connecting plate and be positioned at position placed in the middle and be fixed with a transition conveying pipeline, the upper end of this transition conveying pipeline leans out automatically transporting materials mechanism transition connecting plate towards a side surface of described storage bin hopper, and form and have a screw feeding device adapting flange, the lower end of transition conveying pipeline leans out automatically transporting materials mechanism transition connecting plate towards a side surface of described weighing hopper, described automatically transporting materials mechanism comprises motor, reduction box and screw feeding device, screw feeding device is fixedly connected between described discharging flange and screw feeding device adapting flange, motor coordinates with reduction box transmission, and be connected with electric control box electrical control, reduction box and screw feeding device are fixed and are in transmission connection with screw feeding device, the top of described weighing hopper is fixed with a weighing hopper and draws material cover, and this weighing hopper is drawn material cover and is fixed with the described lower end of described transition converying feeding tube.
In another specific embodiment of the present utility model, described weighing hopper is drawn material cover for cloth cover, plastic film cover or rubber sleeve.
In another specific embodiment of the present utility model, described weighing hopper discharging controller comprises acting cylinder seat, acting cylinder, outlet valve and saggar feeding hopper, outlet valve is fixedly connected with the lower end of described weighing hopper, and in this outlet valve, be fixed with a transition Connection Block, this transition Connection Block is fixedly connected with described computation weigh sensor, acting cylinder seat and outlet valve are fixed, acting cylinder and acting cylinder seat are fixed, the acting cylinder post of this acting cylinder is connected with the valve of outlet valve, and saggar feeding hopper is fixedly connected with the outlet valve discharging opening of outlet valve.
Of the present utility model, also have in a specific embodiment, described acting cylinder is cylinder, and is connected with electric control box electrical control.
More of the present utility model and in a specific embodiment, be provided with vibrator on the outer wall of described storage bin hopper, vibrator is connected with electric control box electrical control.
In of the present utility model and then a specific embodiment, on the outer wall of described weighing hopper, be provided with weighing hopper vibrator, weighing hopper vibrator is connected with electric control box electrical control.
Of the present utility model again more and in a specific embodiment, described a pair of saggar holding structure respectively comprises seizes acting cylinder on both sides by the arms, saggar clamping plate, the first lead and the second lead, seize acting cylinder on both sides by the arms and be fixed on described saggar conveying roller pivotable backbar towards the surface of a upper side, the middle part of the length direction of saggar clamping plate is fixedly connected with the acting cylinder post of seizing on both sides by the arms of seizing acting cylinder on both sides by the arms, the first lead is being fixed corresponding to left side and the saggar clamping plate of seizing acting cylinder post on both sides by the arms, and the cylinder body of seizing acting cylinder with saggar on both sides by the arms is slidably matched, the second lead is being fixed corresponding to right side and the saggar clamping plate of seizing acting cylinder post on both sides by the arms, and the cylinder body that same and saggar is seized acting cylinder on both sides by the arms is slidably matched, described saggar position signal acquisition device is photoelectric sensor, and corresponding to the left side of seizing acting cylinder on both sides by the arms, and wherein, to seize acting cylinder on both sides by the arms be cylinder and be connected with electric control box electrical control.
In again of the present utility model and then a specific embodiment, described a pair of saggar is advanced and is limited mechanism and respectively comprise and limit acting cylinder holder, limit the baffle plate of acting cylinder, limit that acting cylinder holder is fixed with described backbar support connecting frame and corresponding with the below of the middle position of the length direction of described saggar conveying roller, limiting acting cylinder is fixed on restriction acting cylinder holder, and this restriction acting cylinder post that limits acting cylinder is towards upper, baffle plate is fixed with restriction acting cylinder post, and corresponding with the space wherein forming between two adjacent saggar conveying rollers in a described unit block alms bowl conveying roller.
The technical scheme that the utility model provides is owing to corresponding respectively to the both sides of a pair of saggar conveying roller pivotable backbar of the saggar automatic delivering mechanism of electronic kiln production line by forming heel post and pair of frame rear side column before the pair of frame of frame, thereby is able to can reduce to desirable cooperation of saggar automatic delivering mechanism the quantity of relevant auxiliary equipment; Due to by storage bin hopper, automatically transporting materials mechanism and weighing hopper, weighing hopper discharging controller and Weighing sensor with top-down state setting, thereby can effectively save space.
Accompanying drawing explanation
Fig. 1 is example structure figure of the present utility model.
Fig. 2 is the cutaway view of Fig. 1.
The specific embodiment
For the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present utility model and beneficial effect more, applicant elaborates the mode with embodiment below, but to the description of embodiment, be not all the restriction to the utility model scheme, any according to the utility model design, done only for pro forma but not substantial equivalent transformation all should be considered as the technical solution of the utility model category.
Every directionality that relates to front, back, left, right, up, down and so on or claim that the concept of directionality is all for the shown position state of the accompanying drawing being described, and therefore can not be interpreted as specific limited of the present utility model whereby in the following description.
Refer to Fig. 1 and Fig. 2, provided a saggar automatic delivering mechanism 1 of the structural system that belongs to electronic kiln production line, this saggar automatic delivering mechanism 1 consists of a pair of parallel saggar conveying roller pivotable backbar 11 and the unit block alms bowl conveying roller 12 that is arranged on rotationally between a pair of saggar conveying roller pivotable backbar 11 with interval state, under a pair of saggar conveying roller pivotable backbar 11 use states, be connected between the burner hearth entrance and furnace outlet of electronic kiln, to make interval state be arranged at saggar conveying roller 12 rotations between saggar conveying roller pivotable backbar 11 under the ordering about of conveying roller driving mechanism (not shown), thereby form, the saggar 10(Fig. 2 that is loaded with electronic powder material (raw material) is shown) from the burner hearth entrance of electronic kiln, introduce burner hearth, after burning till, burner hearth draws from furnace outlet, and broken to the electronic powder material solution in saggar by this device when the electronic powder material that is distributed in a pair of saggar conveying roller pivotable backbar 11 places by technological requirement is separated the station of crushing device automatically, saggar automatic material pouring device by this station place when batch turning station removes the electronic powder material in saggar, clean to the saggar alms bowl chamber of falling to remove after electronic powder material by the saggar automatic cleaning apparatus at this station place when entering automated cleaning station, when advancing to saggar inspection station, saggar testing fixture by this station place is rejected to saggar inspection and by the crannied saggar of tool, when advancing to the station of saggar automatic Weighing feeding device of the present utility model, to saggar feeding and when arriving at material containing saggar introducing device station, by the material containing saggar introducing device at this station place, saggar is introduced to the burner hearth of electronic kiln, thereby form an electronic kiln production line of going round and beginning again.
Shown in figure, between aforesaid a pair of parallel saggar conveying roller pivotable backbar 11, by the backbar support connecting frame 111 with interval distributions, be fixedly connected with, again, although applicant does not illustrate the conveying roller driving mechanism that orders about 12 motions of saggar conveying roller in the drawings, but show the sprocket wheel 121 being fixed on each saggar conveying roller 12, by chain, the sprocket wheel on adjacent saggar conveying roller 12 121 is connected, as long as conveying roller driving mechanism drives 12 motions of first saggar conveying roller, so all saggar conveying rollers 12 are just kept in motion.
Description is below for the structural system of saggar automatic Weighing feeding device of the present utility model.
Provide a frame 2, this frame 2 and comprised heel post 21 before pair of frame, pair of frame rear side column 22, a frame top sealing plate 23, a bracket 24 and a bottom bracket 25, the forward and backward heel post 21,22 of pair of frame corresponds to each other, thereby make whole frame 2 form the structure of frame-like, say the structure of the well cabinet frame that is building trade custom appellation vividerly.Take the location status shown in Fig. 1 as example, before pair of frame, heel post 21 is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at front side in aforesaid a pair of saggar conveying roller pivotable backbar 11, and pair of frame rear side column 22 is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at rear side in a pair of saggar conveying roller pivotable backbar 11, as can be seen here, the forward and backward heel post 21,22 of pair of frame matches with saggar automatic delivering mechanism 1 to ride mode.Frame top sealing plate 23 is fixed on the top of frame 2 and is fixed between the forward and backward heel post 21,22 of pair of frame, bracket 24 is corresponding to the below of frame top sealing plate 23 and be fixed between the forward and backward heel post 21,22 of pair of frame, and bottom bracket 25 is corresponding to the below of bracket 24 and be fixed between the forward and backward heel post 21,22 of pair of frame.
Shown in figure, aforesaid bracket 24 middle positions and towards on a side be fixed with an automatically transporting materials mechanism transition connecting plate 241, in Gai automatically transporting materials mechanism transition connecting plate 241 and be positioned at middle position and be fixed with a transition conveying pipeline 2411, the upper end of this transition conveying pipeline 2411 leans out automatically transporting materials mechanism transition connecting plate 241 towards the surface of a upper side and forms a screw feeding device adapting flange 24111, and the lower end of this transition conveying pipeline 2411 lean out automatically transporting materials mechanism transition connecting plate 241 towards under the surface of a side.At aforesaid bottom bracket 25, towards a side of bracket 24, be fixed with a Weighing fixing rack for sensor 251 again.
Please continue to refer to Fig. 1 and Fig. 2, provided a storage bin hopper 3, this storage bin hopper 3 is fixed on aforesaid frame top sealing plate 23, on the outer wall of this storage bin hopper 3 and the top that is positioned at storage bin hopper 3 be provided with the upper level sensor 32 of the material level of an electronic powder material for perception storage bin hopper chamber 31 communicating with the storage bin hopper chamber 31 of storage bin hopper 3, and on the outer wall of the bottom of storage bin hopper 3, be provided with the lower level sensor 33 of a material level for the electronic powder material in perception storage bin hopper chamber 31 communicating with storage bin hopper chamber 31 equally, on, lower level sensor 32, 33 are all connected with not shown electric control box electrical control.Top at storage bin hopper 3 is fixed with a storing bucket cover 34 with storing bucket cover screw 342, and the middle position formation at this storing bucket cover 34 has one for electronic powder material is introduced to the charging interface 341 in storage bin hopper chamber 31, and this charging interface 341 is connected with electronic powder material storage tank or feed bin by feeding pipe (feeding pipe is provided with automatic feed mechanism).In the bottom of storage bin hopper 3, be extended with a storage bin hopper discharging interface 35, at the end of this storage bin hopper discharging interface 35, form and have a discharging flange 351, this discharging flange 351 is connected with the automatically transporting materials mechanism 4 that will describe in detail below.
Preferably, on the outer wall of storage bin hopper 3 and on the lower side portion is provided with vibrator 36, and vibrator 36 is connected with electric control box electrical control.
Material in storage bin hopper chamber 31 be the material level of electronic powder material reach be able to by upper level sensor 32 visit and degree time, by level sensor on this 32 by signal feedback to electric control box, electronic powder material in storage tank or feed bin stops introducing in storage bin hopper chamber 31 from feed inlet 341, and the material level that material in storage bin hopper chamber 31 is electronic powder material is while being reduced to the degree being able to by lower level sensor 33 responses, by charging interface 341, to storage bin hopper chamber, 31 introduce electronic powder materials.The function of vibrator 36 can avoid the electronic powder material in storage bin hopper chamber 31 to form pagoda effect, avoids forming taper and piles up, and ensure that discharging is smooth and easy.
Above mentioned automatically transporting materials mechanism 4 is arranged in aforesaid bracket 24, is more precisely located in aforesaid automatically transporting materials mechanism transition connecting plate 241, and is connected with aforesaid discharging flange 351 and screw conveyor adapting flange 24111.
Automatically transporting materials mechanism 4 preferably but not the structure being definitely limited to is as follows: comprise motor 41, reduction box 42 and screw feeding device 43, screw feeding device 43 has on a feed appliance adpting flange 432 under adpting flange 431 and a feed appliance.On feed appliance, adpting flange 431 is fixedly connected with aforesaid discharging flange 351 by upper adpting flange screw 4311, and under feed appliance, adpting flange 432 is fixedly connected with aforesaid screw feeding device adapting flange 24111 by lower adpting flange screw 4321.Motor 41 coordinates and is in transmission connection with reduction box 42 transmissions, and is connected with electric control box electrical control, and reduction box 42 is fixed and is in transmission connection with screw feeding device 43 with screw feeding device 43.
When receiving the work order that comes from electric control box, motor 41 just enters duty, by it, drive reduction box 42 work, by reduction box 42, drive the screw rod being arranged in screw feeding device 43 to work, the electronic powder material in storage bin hopper chamber 31 enters in weighing hopper 5 through storage bin hopper discharging interface 35, screw feeding device 43 and transition conveying pipeline 2411 successively.By the rotating cycle of the screw rod in screw feeding device 43, can control to the feeding capacity in weighing hopper 5.
Shown in figure, on the top of weighing hopper 5, be fixed with a weighing hopper and draw material cover 51, and this weighing hopper is drawn material cover 51 and fixed with the aforementioned lower end of transition converying feeding tube 2411, that is to say that weighing hopper draws material cover 51 and be fixedly connected between transition conveying pipeline 2411 and weighing hopper 5.In the present embodiment, weighing hopper is drawn material cover 51 and is adopted rubber sleeve, but also can use plastic film cover or cloth cover.Preferably, a weighing hopper vibrator 52 being connected with electric control box electrical control is set on the outer wall of weighing hopper 5.
Aforementioned weighing hopper discharging controller 6 preferably but not the structure being definitely limited to is as follows: comprise acting cylinder seat 61, acting cylinder 62, outlet valve 63 and saggar feeding hopper 64, the lower end of outlet valve 63 and aforementioned weighing hopper 5 is fixedly connected with the position of the weighing hopper discharging opening of weighing hopper, and in this outlet valve 63, be fixed with a transition Connection Block 631, this transition Connection Block 631 is fixedly connected with aforesaid computation weigh sensor 7, acting cylinder seat 61 is fixing with outlet valve 63, acting cylinder 62 is fixing with acting cylinder seat 61, the acting cylinder post 621 of this acting cylinder 62 is connected with the valve 632 of outlet valve 63, saggar feeding hopper 64 is fixedly connected with the outlet valve discharging opening 633 of outlet valve 63.
Shown in figure, at the end of acting cylinder post 621, be fixed with a cylinder post connector 6211, cylinder post connector 6211 is preferably with riveting method or be screwed the mode of connection and the valve 632 of aforesaid outlet valve 63 is connected.Again, at the position of the aforementioned discharging opening that goes out saggar feeding hopper 64 and extend and be fixed with a dirt-proof boot 641 that preferably adopts submissive material to make as plastic sheeting, cloth or rubber around the surrounding of this discharging opening, and the discharging opening of saggar feeding hopper 64 is designed to rectangle state, to ensure the feeding effect to saggar 10, avoid electronic powder material at the interior formation pagoda shape of saggar 10.
In the present embodiment, aforesaid acting cylinder 62 adopts cylinders and is controlled by electric control box, yet if oil cylinder is substituted to cylinder, should be considered as so equivalence and replace and still belong to the disclosed technology contents category of the utility model.
While working under the work order that acting cylinder 62 provides at electric control box, for example, when acting cylinder post 621 stretches out outside cylinder body, by acting cylinder post 621, by cylinder post connector 6211, drive the valve 632 of outlet valve 63 to the valve body intrinsic displacement of outlet valve 63, electronic powder material in weighing hopper 5 is retained in weighing hopper 5 (in the state of weighing), otherwise, the electronic powder material in weighing hopper 5 is introduced to saggar feeding hopper 64(and has been weighed rear).
Provided a pair of saggar holding structure 8, this a pair of saggar holding structure 8 is arranged on aforementioned a pair of saggar conveying roller pivotable backbar 11 with the state facing each other, and correspond respectively to front side and the rear side of the below of aforementioned weighing hopper 5, more particularly corresponding to front side and the rear side of the saggar 10 shown in Fig. 1.This a pair of saggar holding structure 8 respectively comprises seizes acting cylinder 81 on both sides by the arms, saggar clamping plate 82, the first lead 83 and the second lead 84, seize acting cylinder 81 on both sides by the arms and be fixed on described saggar conveying roller pivotable backbar 11 towards the surface of a upper side, the middle part of the length direction of saggar clamping plate 82 is fixedly connected with the acting cylinder post 811 of seizing on both sides by the arms of seizing acting cylinder 81 on both sides by the arms, the first lead 83 is fixing corresponding to left side and the saggar clamping plate 82 of seizing acting cylinder post 811 on both sides by the arms, and the cylinder body of seizing acting cylinder 81 with saggar on both sides by the arms is slidably matched, the second lead 84 is fixing corresponding to right side and the saggar clamping plate 82 of seizing acting cylinder post 811 on both sides by the arms, and the cylinder body that same and saggar is seized acting cylinder 81 on both sides by the arms is slidably matched.Same reason, if replace cylinder for the object of evading with oil cylinder, ought to be considered as equivalence and replace.
As shown in Figure 1, a saggar conveying roller pivotable backbar of the front side in a pair of saggar conveying roller pivotable backbar 11 towards on a side surface and corresponding to the left side of saggar holding structure 8, corresponding to the position in acting cylinder 62 left sides, be fixed with a saggar position signal acquisition device 112 being connected with the electrical control of electrical control chest.Because the present embodiment be take, saggar 10 right-to-lefts are capable to be moved as prerequisite, therefore when saggar 10 advances between a pair of saggar holding structure 8, and when by 112 spies of saggar position signal acquisition device and (spy), by saggar position signal acquisition device 112 by signal feedback to electric control box, by electric control box, send instruction and make a pair of saggar holding structure 8 work, seize acting cylinder post 811 on both sides by the arms stretches out outside seizing the cylinder body of acting cylinder 81 on both sides by the arms, until make saggar clamping plate 82, saggar 10 is clamped, meanwhile, the saggar of illustrating in figure is advanced and is limited mechanism 9 and also work, to saggar path of travel temporary interruption or title sealing.
Aforesaid saggar position signal acquisition device 112 is photoelectric sensor, and also can be arranged on a saggar conveying roller pivotable backbar of the rear side in a pair of saggar conveying roller pivotable backbar 11.
Although applicant only shows in the drawings a saggar that is positioned at saggar 10 left sides and advances and limit mechanism 9, but for saggar 10 right sides, there is equally the understanding that limits mechanism 9 of advancing of a saggar and can't produce puzzlement, because visit in time when previous saggar 10 right-to-lefts advance between a pair of saggar holding structure 8 and by saggar position signal acquisition device 112, by the saggar that is positioned at saggar 10 left sides, advance and limit the carrier frequency channel break that 10 continuation of 9 pairs of saggars of mechanism are advanced left, and limit by advancing at the saggar on saggar 10 right sides, mechanism 9 is temporary transient stops next saggar 10 to move to row between a pair of saggar holding structure 8, avoid occurring the phenomenon that flocks together.That is to say to only have and completed weighing to weighing hopper 5 when Weighing sensor 7, the valve 632 of the outlet valve 63 of weighing hopper discharging controller 6 is opened and has been completed after the feeding of saggar 10 by saggar feeding hopper 64, and after 8 pairs of saggars of a pair of saggar holding structure 10 discharge, just make a pair of saggar advance and limit the 9 pairs of capable Mobile Communication of saggar roads unlatchings of mechanism, make the saggar 10 that electronic powder material is housed continue towards next station, as shaken up station, to advance left, and the next empty saggar 10 that awaits charging move to row between a pair of saggar holding structure 8.
Aforesaid a pair of saggar is advanced and is limited mechanism 9 and respectively comprise and limit acting cylinder holder 91, limit the baffle plate 93 of acting cylinder 92, limit acting cylinder holder 91 with aforementioned backbar support connecting frame 111 fixing and with the below of the middle position of the length direction of aforementioned saggar conveying roller 12, limiting acting cylinder 92 is fixed on restriction acting cylinder holder 91, and this restriction acting cylinder post 921 that limits acting cylinder 92 is towards upper, baffle plate 93 is fixing with restriction acting cylinder post 92, and corresponding with the space wherein forming between two adjacent saggar conveying rollers in an aforesaid unit block alms bowl conveying roller 12, to avoid the lifting of 12 pairs of lower baffle plates 93 of saggar conveying roller, cause obstruction.
Above-mentioned explanation from applicant, due on a pair of saggar conveying roller pivotable backbar 11 of saggar automatic delivering mechanism 1 and be respectively provided with a saggar holding structure 8 with aspectant state, so will complete in the process that the electronic powder material of weighing feeded by 64 pairs of saggar 10 feedings of saggar feeding hopper at weighing hopper discharging controller 6, saggar 10 remains static under the seizing on both sides by the arms of a pair of saggar holding structure 8, after saggar feeding hopper 64 has completed the feeding of saggar 10, 8 pairs of saggars of saggar holding structure 10 discharge (baffle plate 93 leaves the outer wall of saggar 10), the saggar 10 that electronic powder material is housed could be that the aforesaid station that shakes up is advanced to next station on saggar conveying roller 12.Therefore with respect to prior art for example for aforesaid CN102706164A, without the saggar 10 being equipped with separately electronic powder material is housed, lift the device on saggar conveying roller 12, thereby can ultimate attainment ground simplified structure and dwindle floor space, the saggar automatic delivering mechanism 1 of the utility model saggar automatic feeder and electronic kiln production line is organically combined together.
Applicant describes operation principle of the present utility model in conjunction with Fig. 1 and Fig. 2, motor 41 work of automatic feed mechanism 4, electronic powder material in storage bin hopper 3 is introduced in weighing hopper 5, by 7 pairs of weighing hoppers 5 of Weighing sensor, weighed, when the material in weighing hopper 5 reaches the deal (weight) of design, because Weighing sensor 7 is connected with electric control box electrical control, therefore at electric control box, receive after the signal that comes from Weighing sensor 7, by electric control box, send instruction to automatically transporting materials mechanism 4, motor 41 quits work, screw feeding device 43 stops to weighing hopper 5 feedings, meanwhile, saggar 10 is following saggar conveying roller 12 and is entering between a pair of saggar holding structure 8 and the state of clamping in the saggar clamping plate 82 by saggar holding structure 8 (specifically can referring to the superincumbent description of applicant).Then, under the instruction of electric control box, make acting cylinder 62 work of weighing hopper discharging controller 6, Open valve 632, be positioned at completing of weighing hopper 5 the electronic powder material of weighing through outlet valve 63 by saggar feeding hopper 64 feeding saggars 10, be discharged in saggar 10, discharging is complete, valve-off 632, motor 41 enters again work simultaneously, again the electronic powder material in storage bin hopper 3 is carried to weighing hopper 5, by Weighing sensor 7, weighed, meanwhile, seize acting cylinder reverse operation on both sides by the arms, saggar clamping plate 82 are removed clamping saggar 10, a pair of restriction acting cylinder 92 reverse operations of while, limit acting cylinder post 921 bounces back in cylinder body, baffle plate 93 is descending, the saggar 10 that electronic powder material is housed marches to next station left as shaken up station, then empty saggar 10 right-to-lefts that await charging walk between a pair of saggar holding structure 8, so repeatedly the saggar 10 being sent to by saggar conveying roller 12 is carried out to Weighing feeding.
In sum, the technical scheme that the utility model provides has overcome the shortcoming in prior art, has completed invention task, the objective technique effect referring in the superincumbent technique effect of applicant hurdle that embodied.
Claims (10)
1.
the saggar automatic Weighing feeding device that a kind of electronic kiln production line is used, described electronic kiln production line comprises saggar automatic delivering mechanism (1), this saggar automatic delivering mechanism (1) forms by being connected to burner hearth entrance and a pair of parallel saggar conveying roller pivotable backbar (11) between furnace outlet of electronic kiln under use state and being arranged on rotationally a unit block alms bowl conveying roller (12) between a pair of saggar conveying roller pivotable backbar (11) and that rotate with interval state under the driving of conveying roller driving mechanism, wherein: between a pair of saggar conveying roller pivotable backbar (11), by the backbar support connecting frame (111) with interval distributions, be fixedly connected with, it is characterized in that described saggar automatic Weighing feeding machanism comprises a frame (2), this frame (2) comprises before pair of frame, rear side column (21, 22), frame top sealing plate (23), bracket (24) and bottom bracket (25), before pair of frame, heel post (21) is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at front side in described a pair of saggar conveying roller pivotable backbar (11), pair of frame rear side column (22) is corresponding to the outside of the saggar conveying roller pivotable backbar that is positioned at rear side in a pair of saggar conveying roller pivotable backbar (11), and before pair of frame, rear side column (21, 22) correspond to each other, frame top sealing plate (23) is positioned at the top of frame (2) and is fixed on before pair of frame, rear side column (21, 22) between, bracket (24) is corresponding to the below of frame top sealing plate (23) and be fixed on before pair of frame, rear side column (21, 22) between, bottom bracket (25) is corresponding to the below of bracket (24) and be fixed on before pair of frame, rear side column (21, 22) between, one storage bin hopper (3), this storage bin hopper (3) is fixed on described frame top sealing plate (23), one automatically transporting materials mechanism (4), this automatically transporting materials mechanism (4) is arranged on described bracket (24) above and is connected with described storage bin hopper (3), one weighing hopper (5), a weighing hopper discharging controller (6) and a Weighing sensor (7), the top of weighing hopper (5) is connected with described automatically transporting materials mechanism (4), and bottom is connected with weighing hopper discharging controller (6), it is upper that weighing hopper discharging controller (6) is arranged on Weighing sensor (7), and Weighing sensor (7) is fixed on described bottom bracket (25), a pair of saggar holding structure (8), it is upper that this pair of saggar holding structure (8) is arranged on described a pair of saggar conveying roller pivotable backbar (11) with the state facing each other, and correspond respectively to front side and the rear side of the below of described weighing hopper (5), a pair of saggar is advanced and is limited mechanism (9), this a pair of saggar is advanced and is limited mechanism (9) and be arranged on described backbar support connecting frame (111) with the state facing each other, and correspond respectively to left side and the right side of the below of described weighing hopper (5), wherein: on any saggar conveying roller pivotable backbar in described a pair of saggar conveying roller pivotable backbar (11) and be provided with a saggar position signal acquisition device (112) in the position in the left side corresponding to described saggar holding structure (8).
2.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 1 is used, the top that it is characterized in that on the outer wall of described storage bin hopper (3) and be positioned at storage bin hopper (3) is provided with the upper level sensor (32) of the material level of an electronic powder material for perception storage bin hopper chamber (31) communicating with the storage bin hopper chamber (31) of storage bin hopper (3), and in the bottom of storage bin hopper (3), be provided with the lower level sensor (33) of a material level for the electronic powder material in perception storage bin hopper chamber (31) communicating with the storage bin hopper chamber (31) of storage bin hopper (3) equally, on, lower level sensor (32,33) be all connected with electric control box electrical control, storing bucket cover (34) on the top of storage bin hopper (3) middle position upper and that be positioned at storing bucket cover (34) forms has one for electronic powder material being introduced to the charging interface (341) in storage bin hopper chamber (31), this charging interface (341) is connected with electronic powder material storage tank or feed bin by feeding pipe, in the bottom of storage bin hopper (3), be extended with a storage bin hopper discharging interface (35), end formation at this storage bin hopper discharging interface (35) has a discharging flange (351), described automatically transporting materials mechanism (4) is connected with this storage bin hopper discharging interface (35), upper and be fixed with an automatically transporting materials mechanism transition connecting plate (241) towards a side of storage bin hopper (3) in described bracket (24), the top of described weighing hopper (5) is connected with described automatically transporting materials mechanism (4) by this automatically transporting materials mechanism transition connecting plate (241), upper and be fixed with a Weighing fixing rack for sensor (251) towards a side of bracket (24) at described bottom bracket (25), described Weighing sensor (7) is fixed on this Weighing fixing rack for sensor (251) together with described weighing hopper discharging controller (6).
3.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 2 is used, it is characterized in that in described automatically transporting materials mechanism transition connecting plate (241) and be positioned at position placed in the middle being fixed with a transition conveying pipeline (2411), the upper end of this transition conveying pipeline (2411) leans out automatically transporting materials mechanism transition connecting plate (241) towards a side surface of described storage bin hopper (3), and form and have a screw feeding device adapting flange (24111), the lower end of transition conveying pipeline (2411) leans out automatically transporting materials mechanism transition connecting plate (241) towards a side surface of described weighing hopper (5), described automatically transporting materials mechanism (4) comprises motor (41), reduction box (42) and screw feeding device (43), screw feeding device (43) is fixedly connected between described discharging flange (351) and screw feeding device adapting flange (24111), motor (41) coordinates with reduction box (42) transmission, and be connected with electric control box electrical control, reduction box (42) is fixed and is in transmission connection with screw feeding device (43) with screw feeding device (43), the top of described weighing hopper (5) is fixed with a weighing hopper and draws material cover (51), and this weighing hopper is drawn material cover (51) and is fixed with the described lower end of described transition converying feeding tube (2411).
4.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 3 is used, is characterized in that it is cloth cover, plastic film cover or rubber sleeve that described weighing hopper is drawn material cover (51).
5.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 2 is used, it is characterized in that described weighing hopper discharging controller (6) comprises acting cylinder seat (61), acting cylinder (62), outlet valve (63) and saggar feeding hopper (64), outlet valve (63) is fixedly connected with the lower end of described weighing hopper (5), and in this outlet valve (63), be fixed with a transition Connection Block (631), this transition Connection Block (631) is fixedly connected with described computation weigh sensor (7), acting cylinder seat (61) is fixing with outlet valve (63), acting cylinder (62) is fixing with acting cylinder seat (61), the acting cylinder post (621) of this acting cylinder (62) is connected with the valve (632) of outlet valve (63), saggar feeding hopper (64) is fixedly connected with the outlet valve discharging opening (633) of outlet valve (63).
6.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 5 is used, is characterized in that described acting cylinder (62) is cylinder, and is connected with electric control box electrical control.
7.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 1 and 2 is used, it is characterized in that being provided with vibrator (36) on the outer wall of described storage bin hopper (3), vibrator (36) is connected with electric control box electrical control.
8.
the saggar automatic Weighing feeding device of using according to the electronic kiln production line described in claim 1 or 2 or 3 or 5, it is characterized in that being provided with weighing hopper vibrator (52) on the outer wall of described weighing hopper (5), weighing hopper vibrator (52) is connected with electric control box electrical control.
9.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 1 is used, a pair of saggar holding structure (8) described in it is characterized in that respectively comprises seizes acting cylinder (81) on both sides by the arms, saggar clamping plate (82), the first lead (83) and the second lead (84), seize acting cylinder (81) on both sides by the arms and be fixed on described saggar conveying roller pivotable backbar (11) towards the surface of a upper side, the middle part of the length direction of saggar clamping plate (82) is fixedly connected with the acting cylinder post (811) of seizing on both sides by the arms of seizing acting cylinder (81) on both sides by the arms, the first lead (83) is fixing corresponding to left side and the saggar clamping plate (82) of seizing acting cylinder post (811) on both sides by the arms, and the cylinder body of seizing acting cylinder (81) with saggar on both sides by the arms is slidably matched, the second lead (84) is fixing corresponding to right side and the saggar clamping plate (82) of seizing acting cylinder post (811) on both sides by the arms, and the cylinder body that same and saggar is seized acting cylinder (81) on both sides by the arms is slidably matched, described saggar position signal acquisition device (112) is photoelectric sensor, and corresponding to the left side of seizing acting cylinder (81) on both sides by the arms, wherein, seizes acting cylinder (81) on both sides by the arms for cylinder and be connected with electric control box electrical control.
10.
the saggar automatic Weighing feeding device that electronic kiln production line according to claim 1 is used, it is characterized in that described a pair of saggar is advanced limits mechanism (9) and respectively comprises and limit acting cylinder holder (91), limit the baffle plate (93) of acting cylinder (92), limit that acting cylinder holder (91) is fixed with described backbar support connecting frame (111) and corresponding with the below of the middle position of the length direction of described saggar conveying roller (12), limiting acting cylinder (92) is fixed on restriction acting cylinder holder (91), and this restriction acting cylinder post (921) that limits acting cylinder (92) is towards upper, baffle plate (93) is fixing with restriction acting cylinder post (92), and corresponding with the space wherein forming between two adjacent saggar conveying rollers in a described unit block alms bowl conveying roller (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320632338.XU CN203550593U (en) | 2013-10-14 | 2013-10-14 | Automatic saggar weighing feeding device for production line of electronic kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320632338.XU CN203550593U (en) | 2013-10-14 | 2013-10-14 | Automatic saggar weighing feeding device for production line of electronic kiln |
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| Publication Number | Publication Date |
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| CN203550593U true CN203550593U (en) | 2014-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320632338.XU Withdrawn - After Issue CN203550593U (en) | 2013-10-14 | 2013-10-14 | Automatic saggar weighing feeding device for production line of electronic kiln |
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| CN103528381A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Sagger automatic weighing feeding device for electronic kiln automatic production line |
| CN104165524A (en) * | 2014-08-19 | 2014-11-26 | 苏州汇科机电设备有限公司 | Sagger automatic continuous charging device for electronic kiln |
| CN104165523A (en) * | 2014-08-19 | 2014-11-26 | 苏州汇科机电设备有限公司 | Sagger automatic material sucking device for automatic production line of electronic kiln |
| CN104390464A (en) * | 2014-11-24 | 2015-03-04 | 天津市化工设计院 | Automatic feeding system of roller kiln |
| CN104833407A (en) * | 2015-05-12 | 2015-08-12 | 无锡苏嘉宇正自动化设备科技有限公司 | Weighing device for refractory brick raw materials |
| CN104896943A (en) * | 2015-05-28 | 2015-09-09 | 苏州汇科机电设备有限公司 | Sagger automatic weighting and agitating device with function of starting and stopping saggar channel |
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| CN108789422A (en) * | 2017-04-28 | 2018-11-13 | 周芳 | A kind of saggar loading and unloading integrated treatment machine people and its working method |
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| CN112660441A (en) * | 2020-12-31 | 2021-04-16 | 河北医科大学第二医院 | Device is got to infant's ground rice ration title |
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| CN103528381B (en) * | 2013-10-14 | 2014-12-24 | 苏州汇科机电设备有限公司 | Sagger automatic weighing feeding device for electronic kiln automatic production line |
| CN103528381A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Sagger automatic weighing feeding device for electronic kiln automatic production line |
| CN104165523B (en) * | 2014-08-19 | 2015-10-21 | 苏州汇科机电设备有限公司 | The saggar automatic material-absorbing device of electronic kiln automatic production line |
| CN104165524A (en) * | 2014-08-19 | 2014-11-26 | 苏州汇科机电设备有限公司 | Sagger automatic continuous charging device for electronic kiln |
| CN104165523A (en) * | 2014-08-19 | 2014-11-26 | 苏州汇科机电设备有限公司 | Sagger automatic material sucking device for automatic production line of electronic kiln |
| CN104165524B (en) * | 2014-08-19 | 2015-10-28 | 苏州汇科机电设备有限公司 | The saggar Automatic continuous feeding device of electronic kiln |
| CN104390464A (en) * | 2014-11-24 | 2015-03-04 | 天津市化工设计院 | Automatic feeding system of roller kiln |
| CN104390464B (en) * | 2014-11-24 | 2016-09-28 | 天津市化工设计院 | A kind of roller kilns automatic feeding system |
| CN104833407A (en) * | 2015-05-12 | 2015-08-12 | 无锡苏嘉宇正自动化设备科技有限公司 | Weighing device for refractory brick raw materials |
| CN104896943A (en) * | 2015-05-28 | 2015-09-09 | 苏州汇科机电设备有限公司 | Sagger automatic weighting and agitating device with function of starting and stopping saggar channel |
| CN105314132A (en) * | 2015-06-25 | 2016-02-10 | 北京天利流程技术有限公司 | Full-automatic sagger quantitative-filling machine |
| CN108789422A (en) * | 2017-04-28 | 2018-11-13 | 周芳 | A kind of saggar loading and unloading integrated treatment machine people and its working method |
| CN108789422B (en) * | 2017-04-28 | 2024-01-30 | 周芳 | Loading and unloading working method of sagger loading and unloading comprehensive treatment robot |
| CN107560429A (en) * | 2017-10-17 | 2018-01-09 | 湖南顶立科技有限公司 | A kind of reduction furnace |
| CN109264230A (en) * | 2018-11-14 | 2019-01-25 | 江苏德联达智能科技有限公司 | A kind of Electronic Components Manufacturing raw material feed device |
| CN112660441A (en) * | 2020-12-31 | 2021-04-16 | 河北医科大学第二医院 | Device is got to infant's ground rice ration title |
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| RGAV | Abandon patent right to avoid regrant |