CN203541929U - Adjustable hoop welding tool - Google Patents

Adjustable hoop welding tool Download PDF

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Publication number
CN203541929U
CN203541929U CN201320747902.2U CN201320747902U CN203541929U CN 203541929 U CN203541929 U CN 203541929U CN 201320747902 U CN201320747902 U CN 201320747902U CN 203541929 U CN203541929 U CN 203541929U
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cross
welding
clamping
arm
hoop
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CN201320747902.2U
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唐玲
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Ziyang Power Supply Co of State Grid Sichuan Electric Power Co Ltd
State Grid Corp of China SGCC
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Ziyang Power Supply Co of State Grid Sichuan Electric Power Co Ltd
State Grid Corp of China SGCC
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Abstract

The utility model discloses an adjustable hoop welding tool. The adjustable hoop welding tool comprises two semicircular hoops and a clamping bolt. Two clamping plates are connected to two free ends of the semicircular hoops respectively and provided with clamping bolt holes. Welding platforms are arranged at the midpoints of the circular arcs of the semicircular hoops. Cross arm fixing plates of which the extending direction is parallel to that of the clamping plates are welded to the welding platforms and respectively provided with a plurality of cross arm bolt holes. By arranging the welding platforms at the midpoints of the circular arcs of the semicircular hoops additionally and enlarging the welding area, the welding strength of the cross arm fixing plates and hoops is effectively improved.

Description

可调节抱箍焊接工装Adjustable hoop welding tooling

技术领域 technical field

本实用新型属于电力设备领域,涉及一种可调节抱箍焊接工装。 The utility model belongs to the field of electric equipment and relates to an adjustable hoop welding tool.

背景技术 Background technique

  横担是杆塔中重要的组成部分,它的作用是用来安装绝缘子及金具,以支承导线、避雷线,并使之按规定保持一定的安全距离。电线杆顶部横向固定的角铁,上面有瓷瓶,用来支撑架空电线的。 The crossarm is an important part of the tower. Its function is to install insulators and fittings to support the wires and lightning conductors and keep them at a certain safe distance according to regulations. The angle iron fixed horizontally on the top of the utility pole has a porcelain vase on it, which is used to support the overhead wire.

电杆及高架铁塔架空送电作业中,需要使用抱箍横担座,抱箍用于固定在电杆或其他支撑物上,横担用于安装其他部件。 In the overhead power transmission operation of poles and elevated iron towers, it is necessary to use a cross-arm seat with hoops. The hoops are used to fix on poles or other supports, and the cross-arms are used to install other components.

随着超高压大功率输电线网的广泛使用,需要使用的绝缘设备、金具等部件的尺寸重量和安装个数都在增加,同时在暴风雪及低温天气下,凝结在设备上的冰凌积雪可能大量沉积在高空部件上,造成重量增加,现有设备的抱箍横担座采用点焊接方式,连接方式不够牢固,难以在重负荷下长期工作,一旦断裂造成用电事故,损失巨大。 With the widespread use of ultra-high-voltage and high-power transmission lines, the size, weight, and number of installations of insulating equipment and fittings that need to be used are increasing. A large amount of deposits are deposited on the high-altitude parts, resulting in increased weight. The hoop cross-arm of the existing equipment is spot-welded, and the connection method is not firm enough, so it is difficult to work for a long time under heavy load. Once it breaks, it will cause an electrical accident and cause huge losses.

实用新型内容 Utility model content

为克服现有技术的抱箍横担座采用点焊接方式,连接方式不够牢固,难以在重负荷下长期工作的技术缺陷,本实用新型公开了一种可调节抱箍焊接工装。 In order to overcome the technical defects that the hoop cross-arm adopts the spot welding method in the prior art, the connection method is not firm enough, and it is difficult to work for a long time under heavy load, the utility model discloses an adjustable hoop welding tool.

本实用新型所述的可调节抱箍焊接工装,包括两个半圆形抱箍和夹紧螺栓,所述半圆形抱箍的两个自由端各自连接有一个夹板,所述夹板上具有夹紧螺栓孔,所述半圆形抱箍的圆弧中点处具有焊接平台,所述焊接平台上焊接有延伸方向与夹板延伸方向平行的横担固定板,所述横担固定板上具有多个横担螺栓孔。 The adjustable hoop welding tool described in the utility model includes two semicircular hoops and clamping bolts, the two free ends of the semicircular hoops are respectively connected with a splint, and the splint has a clamp Tighten the bolt hole, there is a welding platform at the midpoint of the arc of the semicircular hoop, and a cross-arm fixing plate extending in a direction parallel to the extending direction of the splint is welded on the welding platform, and the cross-arm fixing plate has multiple A cross-arm bolt hole.

优选的,所述横担螺栓孔与夹紧螺栓孔的内螺纹均与夹紧螺栓配合,每个夹紧螺栓孔均有一个与其位置对应的横担螺栓孔,使夹紧螺栓能依次穿过两个半圆形饱箍的夹紧螺栓孔和对应的横担螺栓孔。 Preferably, the internal threads of the cross-arm bolt holes and the clamping bolt holes are all matched with the clamping bolts, and each clamping bolt hole has a cross-arm bolt hole corresponding to its position, so that the clamping bolts can pass through the Clamping bolt holes for two semicircular drums and corresponding crossarm bolt holes.

优选的,所述半圆形抱箍的圆心角为120-150度。 Preferably, the central angle of the semicircular hoop is 120-150 degrees.

优选的,所述焊接平台沿横担固定板延伸方向的长度为10-40毫米。 Preferably, the length of the welding platform along the extending direction of the cross-arm fixing plate is 10-40 mm.

优选的,每块所述夹板上的夹紧螺栓孔不止一个,沿夹板延伸方向依次排列 Preferably, there are more than one clamping bolt holes on each splint, which are arranged in sequence along the extending direction of the splint

采用本实用新型所述的可调节抱箍焊接工装,采用在抱箍圆弧中点增加焊接平台的方式,通过增大焊接面积的方式,有效增强了横担固定板与抱箍的焊接强度,优选的,采用夹紧螺栓连续穿过夹紧螺栓孔和横担螺栓孔的方式,使抱箍和横担固定板的连接强度进一步增加,使本实用新型适用于各种横担重负载情况下的超高压大功率输电线网建设。 The adjustable hoop welding tool described in the utility model adopts the method of adding a welding platform at the midpoint of the hoop arc, and by increasing the welding area, the welding strength between the cross-arm fixing plate and the hoop is effectively enhanced. Preferably, the clamping bolts are continuously passed through the clamping bolt holes and the cross-arm bolt holes, so that the connection strength between the hoop and the cross-arm fixing plate is further increased, so that the utility model is suitable for various cross-arm heavy loads The construction of ultra-high voltage and high-power transmission line network.

附图说明 Description of drawings

图1为本实用新型所述可调节抱箍焊接工装的一种具体实施方式结构示意图; Fig. 1 is a structural schematic diagram of a specific embodiment of the adjustable hoop welding tool described in the present invention;

图中附图标记名称为:1-夹板 2-横担固定板  3-夹紧螺栓孔  4-横担螺栓孔  5-夹紧螺栓 6-焊接平台。 The names of reference signs in the figure are: 1-splint 2-cross arm fixing plate 3-clamping bolt hole 4-cross arm bolt hole 5-clamping bolt 6-welding platform.

具体实施方式 Detailed ways

下面结合附图,对本实用新型的具体实施方式作进一步的详细说明。 Below in conjunction with accompanying drawing, the specific embodiment of the utility model is described in further detail.

本实用新型所述的可调节抱箍焊接工装,包括两个半圆形抱箍和夹紧螺栓5,所述半圆形抱箍的两个自由端各自连接有一个夹板1,所述夹板上具有夹紧螺栓孔3,所述半圆形抱箍的圆弧中点处具有焊接平台6,所述焊接平台上焊接有延伸方向与夹板延伸方向平行的横担固定板2,所述横担固定板上具有多个横担螺栓孔4。 The adjustable hoop welding tool described in the utility model includes two semicircular hoops and clamping bolts 5, the two free ends of the semicircular hoops are respectively connected with a splint 1, and the splints are There is a clamping bolt hole 3, and there is a welding platform 6 at the midpoint of the arc of the semicircular hoop, and a cross-arm fixing plate 2 extending in a direction parallel to the extending direction of the splint is welded on the welding platform, and the cross-arm There are a plurality of cross-arm bolt holes 4 on the fixed plate.

如图1所示,焊接平台6位于半圆形抱箍的圆弧中点处的远离圆心一侧,原有的半圆形抱箍外侧呈圆弧形状,焊接横担固定板时与横担固定板的焊接面积有限,虽然可以通过增加焊料填补圆弧与横担固定板之间间隙的方式补强,但这种方式得到的焊接强度既不稳定,也提高了操作强度,本实用新型在半圆形抱箍外侧原有的焊接点处增加焊接平台,焊接平台是一个与半圆形抱箍整体铸造成型的具有一定面积的平坦表面,通过增大焊接面积的方式,有效增强了横担固定板与抱箍的焊接强度。焊接平台6的宽度通常与半圆形抱箍的宽度一致,长度可以设置在10-40毫米之间,长度太短则焊接强度不够,太长则增大了半圆形抱箍的加工成本和重量,不利于高空输电安装和携带。 As shown in Figure 1, the welding platform 6 is located on the side away from the center of the arc at the midpoint of the semicircular hoop. The outer side of the original semicircular hoop is in the shape of an arc. The welding area of the fixed plate is limited, although it can be reinforced by adding solder to fill the gap between the arc and the fixed plate of the cross arm, the welding strength obtained in this way is not stable, and the operating strength is also improved. A welding platform is added to the original welding point on the outside of the semicircular hoop. The welding platform is a flat surface with a certain area that is integrally cast with the semicircular hoop. By increasing the welding area, the cross arm is effectively strengthened. The welding strength of the fixed plate and the hoop. The width of the welding platform 6 is generally consistent with the width of the semicircular hoop, and the length can be set between 10-40 mm. If the length is too short, the welding strength is not enough, and if the length is too long, the processing cost and cost of the semicircular hoop will be increased. The weight is not conducive to the installation and carrying of high-altitude power transmission.

一般来说,抱箍的开口不应大于电杆的直径,否则很难夹紧,最好是相等,并且抱箍的圆心角为180度,此时夹紧效果最好。但在实际应用情况中,电杆的直径经常大小不一,因此对圆形抱箍的圆心角优选设置在120-150度,可以适应相对较宽范围内的电杆直径。 Generally speaking, the opening of the hoop should not be larger than the diameter of the pole, otherwise it will be difficult to clamp, it is best to be equal, and the central angle of the hoop is 180 degrees, and the clamping effect is the best at this time. However, in practical applications, the diameter of the pole is often different, so the central angle of the circular hoop is preferably set at 120-150 degrees, which can adapt to a relatively wide range of pole diameters.

每块所述夹板上的夹紧螺栓孔3不止一个,沿夹板延伸方向依次排列。采用多个沿夹板延伸方向排列设置的夹紧螺栓孔一方面可以采用多个夹紧螺栓同时夹紧,增大了夹紧强度,同时在只有一对夹紧螺栓的情况下,可以根据被夹紧电杆的直径不同导致的夹紧咬合部的不同,选择不同的位置安装夹紧螺栓,取得较好的夹紧效果,例如在电杆直径较大时,靠近电杆的夹紧螺栓孔间距被撑开,夹紧螺栓安装后容易脱落,此时可以选择离电杆较远的夹紧螺栓孔安装夹紧螺栓。 There are more than one clamping bolt holes 3 on each splint, which are arranged in sequence along the extending direction of the splint. Using multiple clamping bolt holes arranged along the extension direction of the splint, on the one hand, multiple clamping bolts can be used to clamp at the same time, which increases the clamping strength. At the same time, in the case of only one pair of clamping bolts, the The different diameters of the clamping poles lead to different clamping joints. Choose different positions to install the clamping bolts to achieve a better clamping effect. For example, when the diameter of the pole is large, the distance between the clamping bolt holes close to the pole If it is stretched, the clamping bolts are easy to fall off after installation. At this time, you can choose the clamping bolt holes far away from the pole to install the clamping bolts.

为进一步增强夹紧强度,本实用新型可以将横担螺栓孔与夹紧螺栓孔的内螺纹均设置为可以与夹紧螺栓配合,每个夹紧螺栓孔均有一个与其位置对应的横担螺栓孔,使夹紧螺栓能依次穿过两个半圆形饱箍的夹紧螺栓孔和对应的横担螺栓孔。采用夹紧螺栓连续穿过夹紧螺栓孔和横担螺栓孔的方式,夹紧螺栓同时起到夹紧两个抱箍和固定两个横担固定板的作用,进一步增强了横担固定板与抱箍的连接牢固度。 In order to further enhance the clamping strength, the utility model can set the internal thread of the cross arm bolt hole and the clamping bolt hole to be able to cooperate with the clamping bolt, and each clamping bolt hole has a cross arm bolt corresponding to its position Holes, so that the clamping bolts can pass through the clamping bolt holes of the two semicircular drums and the corresponding cross-arm bolt holes in sequence. The clamping bolts are continuously passed through the clamping bolt holes and the cross-arm bolt holes. The clamping bolts simultaneously clamp the two hoops and fix the two cross-arm fixing plates, which further strengthens the connection between the cross-arm fixing plate and the cross-arm fixing plate. The firmness of the connection of the hoop.

采用本实用新型所述的可调节抱箍焊接工装,采用在抱箍圆弧中点增加焊接平台的方式,通过增大焊接面积的方式,有效增强了横担固定板与抱箍的焊接强度,优选的,采用夹紧螺栓连续穿过夹紧螺栓孔和横担螺栓孔的方式,对抱箍和横担固定板的连接强度进一步增加,使本实用新型适用于各种横担重负载情况下的超高压大功率输电线网建设。 The adjustable hoop welding tool described in the utility model adopts the method of adding a welding platform at the midpoint of the hoop arc, and by increasing the welding area, the welding strength between the cross-arm fixing plate and the hoop is effectively enhanced. Preferably, the clamping bolts are continuously passed through the clamping bolt holes and the cross-arm bolt holes to further increase the connection strength between the hoop and the cross-arm fixing plate, so that the utility model is suitable for various cross-arm heavy loads The construction of ultra-high voltage and high-power transmission line network.

    前文所述的为本实用新型的各个优选实施例,各个优选实施例中的优选实施方式如果不是明显自相矛盾或以某一优选实施方式为前提,各个优选实施方式都可以任意叠加组合使用,所述实施例以及实施例中的具体参数仅是为了清楚表述实用新型人的实用新型验证过程,并非用以限制本实用新型的专利保护范围,本实用新型的专利保护范围仍然以其权利要求书为准,凡是运用本实用新型的说明书及附图内容所作的等同结构变化,同理均应包含在本实用新型的保护范围内。  The foregoing are various preferred embodiments of the present utility model. If the preferred implementations in each preferred embodiment are not obviously self-contradictory or based on a certain preferred implementation, each preferred implementation can be arbitrarily superimposed and combined. The specific parameters in the described embodiments and the embodiments are only for clearly expressing the utility model verification process of the utility model person, and are not used to limit the patent protection scope of the utility model, and the patent protection scope of the utility model is still defined by its claims. As the standard, all equivalent structural changes made by using the description and drawings of the utility model should be included in the protection scope of the utility model in the same way. the

Claims (5)

1.可调节抱箍焊接工装,包括两个半圆形抱箍和夹紧螺栓(5),所述半圆形抱箍的两个自由端各自连接有一个夹板(1),所述夹板上具有夹紧螺栓孔(3),其特征在于,所述半圆形抱箍的圆弧中点处具有焊接平台(6),所述焊接平台(6)上焊接有延伸方向与夹板(1)延伸方向平行的横担固定板(2),所述横担固定板上具有多个横担螺栓孔(4)。 1. Adjustable hoop welding tooling, including two semicircular hoops and clamping bolts (5), the two free ends of the semicircular hoops are respectively connected to a splint (1), and the splint It has a clamping bolt hole (3), and it is characterized in that there is a welding platform (6) at the arc midpoint of the semicircular hoop, and the extension direction and splint (1) are welded on the welding platform (6). A cross-arm fixing plate (2) extending parallel to the cross-arm fixing plate has a plurality of cross-arm bolt holes (4). 2.如权利要求1所述的可调节抱箍焊接工装,其特征在于,所述横担螺栓孔(4)与夹紧螺栓孔(3)的内螺纹均与夹紧螺栓(5)配合,每个夹紧螺栓孔均有一个与其位置对应的横担螺栓孔,使夹紧螺栓(5)能依次穿过两个半圆形饱箍的夹紧螺栓孔和对应的横担螺栓孔。 2. The adjustable hoop welding tool according to claim 1, characterized in that the internal threads of the cross-arm bolt hole (4) and the clamping bolt hole (3) are both matched with the clamping bolt (5), Each clamping bolt hole has a cross-arm bolt hole corresponding to its position, so that the clamping bolt (5) can pass through the clamping bolt holes of the two semicircular drums and the corresponding cross-arm bolt hole in turn. 3.如权利要求1所述的可调节抱箍焊接工装,其特征在于,所述半圆形抱箍的圆心角为120-150度。 3. The adjustable hoop welding tool according to claim 1, wherein the central angle of the semicircular hoop is 120-150 degrees. 4.如权利要求1所述的可调节抱箍焊接工装,其特征在于,所述焊接平台(6)沿横担固定板(2)延伸方向的长度为10-40毫米。 4. The adjustable hoop welding tool according to claim 1, characterized in that, the length of the welding platform (6) along the extending direction of the cross-arm fixing plate (2) is 10-40 mm. 5. 如权利要求1所述的可调节抱箍焊接工装,其特征在于,每块所述夹板上的夹紧螺栓孔(3)不止一个,沿夹板(1)延伸方向依次排列。 5. The adjustable hoop welding tool according to claim 1, characterized in that there are more than one clamping bolt holes (3) on each splint, which are arranged in sequence along the extending direction of the splint (1).
CN201320747902.2U 2013-11-25 2013-11-25 Adjustable hoop welding tool Expired - Lifetime CN203541929U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481193A (en) * 2014-10-30 2015-04-01 国家电网公司 Cross arm hoop of electric pole
CN107758193A (en) * 2017-10-21 2018-03-06 包莉丽 A kind of dismountable potted plant handling device
CN111608465A (en) * 2020-06-24 2020-09-01 固力发电气有限公司 Composite insulation cross arm for power distribution
CN112318027A (en) * 2020-10-19 2021-02-05 济南誉腾工贸有限公司 Staple bolt strengthening rib welding is with two welder welding set
CN112361444A (en) * 2020-10-27 2021-02-12 安徽佳暖节能科技有限公司 Processing technology of heating pipe device for heating equipment
CN113828978A (en) * 2021-09-08 2021-12-24 山东豪能数控机械有限公司 Automatic hoop welding equipment and using method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104481193A (en) * 2014-10-30 2015-04-01 国家电网公司 Cross arm hoop of electric pole
CN107758193A (en) * 2017-10-21 2018-03-06 包莉丽 A kind of dismountable potted plant handling device
CN111608465A (en) * 2020-06-24 2020-09-01 固力发电气有限公司 Composite insulation cross arm for power distribution
CN112318027A (en) * 2020-10-19 2021-02-05 济南誉腾工贸有限公司 Staple bolt strengthening rib welding is with two welder welding set
CN112361444A (en) * 2020-10-27 2021-02-12 安徽佳暖节能科技有限公司 Processing technology of heating pipe device for heating equipment
CN113828978A (en) * 2021-09-08 2021-12-24 山东豪能数控机械有限公司 Automatic hoop welding equipment and using method thereof
CN113828978B (en) * 2021-09-08 2024-05-14 山东豪能数控机械有限公司 Automatic hoop welding equipment and application method thereof

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