Spherical optics lens polishing machine
Technical field
The utility model belongs to the manufacturing technology field of accurate mechanical equipment, is specifically related to a kind of spherical optics lens polishing machine
.
Background technology
Eyeglass is broadly divided into: level crossing, spherical mirror and aspherical mirror; Wherein spherical mirror occupies suitable proportion in optical mirror slip, and the application of spherical optics eyeglass is very extensive, as: glasses, photograph, accurate measurement etc.; Spherical optics eyeglass is a lot of for the field of accurate measurement in addition, as precision mechanical part dimensional measurement machine, and the riflescope of military industry field, the accurate measurement of aerospace field, signal transmission etc.; China has developed into the maximum sphere sphere optical mirror slip producing country in the whole world at present; In the spherical optics eyeglass that China produces, there is a large amount of spherical optics eyeglasses to export to abroad, yet, the precision of the spherical optics eyeglass of producing due to China is low, F-number is (note: the precision of the larger expression eyeglass of F-number is lower bigger than normal generally, especially behavior tolerance is larger), can not use in war industry; And the spherical optics eyeglass of external the produced superhigh precision for war industry forbids again China to be sold, and the precision that therefore improves spherical optics eyeglass is the most important thing.
The crucial production equipment of production spherical optics eyeglass can be divided into substantially: milling and grinding machine, grinder, polishing machine and coating machine; The optical mirror slip quality that China produces is generally on the low side, and its reason is mainly the backwardness of optical mirror slip process equipment, and key is wherein the backwardness of lens polishing machine quality, and the quality that improves lens polishing machine is to improve the most important thing of the processed finished products quality of optical mirror slip.
Polishing machine can be divided into pendulum polishing machine and bottom polishing machine two classes, and the manufacture of upper pendulum polishing machine is easier to, and manufacturing cost is lower, generally only have bottom polishing machine manufacturing cost 15% to 30% between, but the machining accuracy of upper pendulum polishing machine is starkly lower than bottom polishing machine; The difference of upper pendulum polishing machine and bottom polishing machine is: the main spindle's of above putting polishing machine polishing is motionless, and eyeglass swings with saddle weight; And the lens position of bottom polishing machine is motionless, the main shaft swing of shaking the head along about eyeglass radius.
Here take bottom polishing machine as example, and bottom polishing machine of the prior art includes framework, main shaft, the drive transmission device swinging in order to drive shaft and in order to compress the support weight of required polishing eyeglass; Described drive transmission device includes motor, drive and push rod; Described motor is fixed on framework, and the output shaft of motor is connected with drive by belt, on the end face of described drive, push rod is installed, and on the end face of described drive, has push rod along the sliding tray of its slip; The other end of described push rod is connected with the base that is placed with main shaft, drives described base, main shaft to vacillate now to the left, now to the right on framework under the effect of motor, and eyeglass is processed;
The structure that described main shaft adopts ball bearing to support, and main shaft is built-in with the rotation of AC driven motor drive shaft; Described support weight includes and supports adjustable plate, counterweight adjusting lever and counterweight platform; Described support adjustable plate is fixed on the top of framework; Described counterweight adjusting lever is through supporting adjustable plate, and described counterweight platform is fixed on one end of counterweight adjusting lever, and be positioned at main shaft directly over.
, there is the poor problem of main shaft running accuracy in the main axle structure that the bottom polishing machine of said structure adopts ball bearing to support, the running accuracy of main shaft comprises radial rotary precision and axial upper and lower displacement precision.
Optical mirror slip when doing polishing, main shaft and spindle rotor be radially subject to certain frictional force, so radial support power and radial rigidity that spindle rotor is accepted are extremely important, radial support power and the radial rigidity of the rotor of ball bearing main shaft are larger, within the scope of the radial load of certain strength, almost can think that its radial support power and radial rigidity are not subject to the impact of radial load size, running accuracy while not only being subject to radial load with ball bearing itself is relevant, definite says, relevant with the running accuracy of rotor; Due to Mechanical Contact between ball bearing and rotor, prolongation along with service time, wearing and tearing between ball bearing and rotor are increasing, cause the running accuracy of rotor to decline, thereby affect the machining accuracy of spherical optics lens polishing machine, in the main axle structure that ball supports in addition, also have the shortcoming that axial displacement is large.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to propose a kind of spherical optics lens polishing machine.
The utility model adopts following technical scheme for completing above-mentioned purpose:
A spherical optics lens polishing machine, described polishing machine includes framework, main shaft, the drive transmission device swinging in order to drive shaft and in order to compress the support weight of required polishing eyeglass; Described drive transmission device includes motor, drive and push rod; Described main shaft is the electric main axle structure of air bearings support.
The electric main axle structure of described air bearings support includes steel cylinder, rotor and stator; The lower end of described steel cylinder is welded with bonnet; Described rotor is positioned at steel cylinder, and the longitudinal center line of rotor and the longitudinal center line of steel cylinder overlap; Described rotor is multidiameter shape structure; Steel cylinder is stretched out in the upper end of described rotor, between lower end and bonnet, has gap; In the gap having between the lower surface of rotor and bonnet, be provided with the ball-type being connected as a single entity with rotor and support, rotor is carried out to axial support; Between the lower end that described ball-type supports and bonnet for point contacts, to rotor axially carry out spacingly, prevent that rotor is axially being subjected to displacement; Between described rotor and steel cylinder, be provided with air bearing; Described air bearing is setting up and down two: upper air bearing, lower air bearing; Described upper air bearing, lower air bearing are nested with on rotor respectively, and and described rotor between there is gap, rotor is formed to radially air supporting and supports, make rotor keep motionless in position in the radial direction; The middle part of described rotor is equipped with mouse cage; Described stator is between upper air bearing, lower air bearing, and described rotor, stator, mouse cage form the AC driven motor of drive shaft rotation.
The upper end of described rotor is provided with waterproof cover.
On described steel cylinder, there is compressed air air admission hole, and there is the axial hole communicating with compressed air air admission hole on the axis direction of steel cylinder; On the aperture surface of described steel cylinder, there is radial hole, and the described radial hole on steel cylinder aperture surface is connected with the axial hole on steel cylinder, and be communicated with the gap between steel cylinder, upper air bearing, lower air bearing, in described upper air bearing, lower air bearing, all there is radial hole, and some row that described radial hole is axially-aligned, the radial hole described in every row is be uniformly distributed along the circumference a plurality of; The above radial hole of upper air bearing, lower air bearing is communicated with the gap between steel cylinder, upper air bearing, lower air bearing, and is communicated with the gap between rotor with upper air bearing, lower air bearing.
A kind of spherical optics lens polishing machine the utility model proposes, adopt the electric main axle structure of air bearings support, axially with steel ball, the rotor of electric main shaft is being carried out to axial support, and between steel ball and bonnet, adopt point to contact, make rotor axially limited when rotated, prevent that rotor is axially being subjected to displacement, adopt two air bearing to carry out radial support to rotor, because air bearing itself has higher running accuracy, and and between rotor, there is not Mechanical Contact, reduce the wearing and tearing between air bearing and rotor, make the running accuracy of air bearing remain stable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of air bearings support electricity main shaft in the utility model.
In figure: 1, waterproof cover, 2, upper air bearing, 3, rotor, 4, mouse cage, 5, stator, 6, steel cylinder, 7, lower air bearing, 8, steel ball, 9, distance collar, 10, bonnet, 11, framework, 12, base, 13, motor, 14, push rod, 15, drive, 16, support adjustable plate, 17, counterweight platform, 18, ballast adjusting rod, 19, waterproof platform, 20, main shaft.
The specific embodiment
With specific embodiment, the utility model is illustrated by reference to the accompanying drawings:
As shown in Figure 1, a kind of spherical optics lens polishing machine, described bottom polishing machine includes framework 11, main shaft 20, the drive transmission device swinging in order to drive shaft and in order to compress the support weight of required polishing eyeglass; Described drive transmission device includes motor 13, drive 15 and push rod 14; Described motor 13 is fixed on framework 11, and the output shaft of motor 13 is connected with drive 15 by belt, and push rod 14 is installed on the end face of described drive 15, and on the end face of described drive 15, has push rod 14 along the sliding tray of its slip; The other end of described push rod 14 is connected with the base 12 that is placed with main shaft 20, drives described base 12, main shaft to vacillate now to the left, now to the right on framework under the effect of motor 13, and eyeglass is processed; Described main shaft 20 adopt air bearings support electric main axle structure, and main shaft is built-in with the rotation of AC driven motor drive shaft; Described support weight includes and supports adjustable plate 16, counterweight adjusting lever 18 and counterweight platform 17; Described support adjustable plate 16 is two, is all fixed on the top of framework 11; Described counterweight adjusting lever 18 supports adjustable plates through two, and described counterweight platform 17 is fixed on one end of counterweight adjusting lever 18, and be positioned at main shaft directly over.
As shown in Figure 2, the electric main axle structure of described air bearings support includes steel cylinder 6, rotor 3 and stator 5; The lower end of described steel cylinder 8 is welded with bonnet 10; Described rotor 3 is positioned at steel cylinder 8, and the longitudinal center line of rotor 3 overlaps with the longitudinal center line of steel cylinder 6; Described rotor 3 is multidiameter shape structure; Steel cylinder 6 is stretched out in the upper end of described rotor 3, and the upper end of described rotor is provided with waterproof cover 1; Between the lower end of rotor and bonnet 10, there is gap; In the gap having between the lower surface of rotor 3 and bonnet 10, be provided with the ball-type being connected as a single entity with rotor 3 and support, rotor is carried out to axial support; Ball-type described in this embodiment is supported for steel ball 8; The lower end of described steel ball 8 contacts with bonnet by the steel disc being fixed on bonnet, between described steel ball 8 and steel disc on bonnet for point contacts, to rotor 3 axially carry out spacingly, prevent that rotor 3 is axially being subjected to displacement; Between described rotor 3 and steel cylinder 6, be provided with air bearing; Described air bearing is setting up and down two: upper air bearing 2, lower air bearing 7; Described upper air bearing 2, lower air bearing 7 are nested with respectively on rotor 3, and and described rotor 3 between there is gap, rotor 3 is formed to radially air supporting and supports, make rotor 3 keep motionless in position in the radial direction; The middle part of described rotor 3 is equipped with mouse cage 4; Described stator 5 is between upper air bearing 2, lower air bearing 7, and described rotor 3, stator 5, mouse cage 4 form the AC driven motor of drive shaft rotation.
On described steel cylinder 6, there is compressed air air admission hole, and there is the axial hole communicating with compressed air air admission hole on the axis direction of steel cylinder; On the aperture surface of described steel cylinder 6, there is radial hole, and the described radial hole on steel cylinder aperture surface is connected with the axial hole on steel cylinder, and be communicated with the gap between steel cylinder, upper air bearing 2, lower air bearing 7, in described upper air bearing 2, lower air bearing 7, all there is radial hole, and some row that described radial hole is axially-aligned, the radial hole described in every row is be uniformly distributed along the circumference a plurality of; The above radial hole of upper air bearing 2, lower air bearing 7 is communicated with the gap between steel cylinder 6, upper air bearing 2, lower air bearing 7, and is communicated with the gap between rotor 3 with upper air bearing 2, lower air bearing 7.
During use, the spherical optics eyeglass of required polishing is placed on to main shaft top, adjusts counterweight adjusting lever 18, make counterweight platform be positioned at main shaft directly over, and compress spherical optics eyeglass, then the built-in AC driven motor of starter motor 13 and main shaft; Make main shaft under the effect of motor 13, swing, and rotate under the effect of AC driven motor, spherical optics eyeglass is carried out to polishing.