CN203525860U - Magnetic sorting machine without eddy current loss - Google Patents
Magnetic sorting machine without eddy current loss Download PDFInfo
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- CN203525860U CN203525860U CN201320602680.5U CN201320602680U CN203525860U CN 203525860 U CN203525860 U CN 203525860U CN 201320602680 U CN201320602680 U CN 201320602680U CN 203525860 U CN203525860 U CN 203525860U
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- cylindrical shell
- permanent magnetism
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- cylinder
- permanent magnetic
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Abstract
The utility model relates to a magnetic sorting machine without eddy current loss. The magnetic sorting machine comprises an upper box body with a feed port, a lower box body, a permanent magnetic cylinder, a material separator and a driving motor. The magnetic sorting machine is characterized in that the permanent magnetic cylinder is made of glass fiber reinforced plastics, the bottom of the lower box body has a W-shaped structure, two bottom feet of the W-shaped structure are respectively used as a tailing port and a concentrate port, the permanent magnetic cylinder is arranged between the upper box body and the lower box body, the material separator between the tailing port and the concentrate port is arranged at the lower part of the permanent magnetic cylinder, a main shaft is limited in the permanent magnetic cylinder and is provided with a fixed ring and a magnetic system which rotates not along with the permanent magnetic cylinder, one end part of the permanent magnetic cylinder is installed on the fixed ring, the main shaft in the permanent magnetic cylinder is connected with an output shaft of the driving motor, and a material distributor corresponding to the feed port is arranged at the top of the upper box body. The problems that an existing magnetic sorting machine has the short service life due to abrasion of the cover of the cylinder and heating of the cylinder and the equipment is easy to damage are solved; the magnetic sorting machine has the advantages of being long in service life, simple to operate, large in processing amount, low in power consumption and low in maintenance cost.
Description
Technical field
The utility model relates to preparation equipment, particularly a kind of energy-efficient high throughput without eddy-current loss magnetic grader.
Background technology
The features such as that permanent magnetism dry dressing device has is simple in structure, operating cost is low, can carry out bulky grain mineral separating treatment, energy-conservation and environmental protection, and be widely used in mineral processing industry.But the average life span of general expression dry-dressing machine is 3 ~ 6 years, in severe condition of work, some lives of product are even less than some months, and wearing and tearing and the heating of cylinder skin are the main inducing of fault.Cylinder shelling damages mainly due to due to the slip between iron ore particle and cylinder skin, once a cylinder skin breaks, ore particles will enter cylindrical shell, be adsorbed on the surface that magnetic is, thereby cause cylindrical shell locked.If ore enters bearing, also can cause the damage of bearing, even damage whole equipment, consequence is very serious.Heating is to produce inductive loop because stainless steel cylinder skin constantly cuts alternating magnetic field at rotary course, and magnet is worked and demagnetization gradually for a long time in hot environment.
Utility model content
The purpose of this utility model be to provide a kind of energy-efficient high throughput without eddy-current loss magnetic grader, the problem such as the service life that solved that existing magnetic separating machine barrel skin is easy to wear, cylindrical shell heating causes is short, and equipment is fragile.Its structural design is ingenious, has the advantages such as long service life, simple to operate, treating capacity is large, power consumption is little, maintenance cost is low.
The purpose of this utility model is achieved in that this comprises upper box, lower box, permanent magnetism cylindrical shell, feeding-distribution device, the drive motors with charging aperture without eddy-current loss magnetic grader, it is characterized in that: described permanent magnetism cylindrical shell is made by fiberglass, lower box bottom is W shape structure, two footing of W shape structure are respectively mine tailing mouth and concentrate mouth, permanent magnetism cylindrical shell is arranged between upper box and lower box, and permanent magnetism cylindrical shell bottom is provided with the feeding-distribution device between mine tailing mouth and concentrate mouth; The interior spacing main shaft that has of permanent magnetism cylindrical shell, main shaft is provided with not with the magnetic system of permanent magnetism cylindrical shell rotation, and main shaft is provided with retainer ring, and pipe magnetic separator end of body is arranged on retainer ring, and the main shaft in permanent magnetism cylindrical shell is connected with the output shaft of drive motors; Upper box top is provided with the distribution device corresponding with charging aperture.
The outer surface of described permanent magnetism cylindrical shell is provided with wear and shock-resistant potsherd.
The disk pack angle that described magnetic is is 160-240 °.
Described fiberglass is perspex steel or FRIM.
The advantage the utlity model has and positive technique effect are: utilize to strengthen modified glass steel well mechanical performance replace steel, utilize the characteristic of fiberglass high resistivity simultaneously, while having avoided cylindrical shell operation, cutting magnetic line and the vortex phenomenon that produces.Fiber reinforced plastic barrel end face adopts progressive thickness design, and is provided with retainer ring with the rigidity of reinforced tube.Drum surface adopts wear and shock-resistant potsherd as protective layer, has extended the service life of equipment.The structural design that has adopted little magnetic pole, large disk pack angle, high gradient, improves treating capacity.Be used in conjunction with and there is good sorting result with equipment in small, broken bits such as high pressure rod mill, hammer mills, process the following fine ore effect of 5mm better, concentration ratio is 1.5~3 times of general expression dry-dressing machine, treating capacity increases more than 30%, transmission power reduces more than 50%, extend service life, reached as high as 10 years.Equipment is in service without vortex phenomenon, can realize thick, the selected operation of strongly magnetic mineral dry type, Novel structure makes total heavy burden reduce more than 30%, simultaneously through on-the-spot test, eddy-current loss is 0 substantially, more than can saving electricity 100000 degree separate unit year, treating capacity can increase more than 240000 tons, and application space is huge.The utlity model has in sum structural design ingenious, there is the advantages such as long service life, simple to operate, treating capacity is large, power consumption is little, maintenance cost is low.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is further described.
Fig. 1 is operation principle schematic diagram of the present utility model;
Fig. 2 is fiber reinforced plastic barrel structural representation;
Fig. 3 is glass fibre reinforced plastic cylinder mounting structure schematic diagram;
Fig. 4 is pipe magnetic separator body structure schematic diagram;
Sequence number explanation in figure: 1 distribution device, 2 permanent magnetism cylindrical shells, 3 upper boxes, 4 lower boxes, 5 feeding-distribution devices, 6 drive motors, 7 frames, 8 main shafts, 9 magnetic systems, 10 retainer rings, A charging aperture, B mine tailing mouth, C concentrate mouth.
The specific embodiment
According to Fig. 1 ~ 4, describe concrete structure of the present utility model in detail.This comprises the upper box 3 that is defined in frame 7, lower box 4, permanent magnetism cylindrical shell 2, feeding-distribution device 5 without eddy-current loss magnetic grader and for driving the parts such as drive motors 6 of permanent magnetism cylindrical shell 2 to form.Wherein, upper box 3 is arcuate structure, and arcuate structure top is provided with distribution device 1, in distribution device 1, is provided with distribute roll.Lower box 4 bottoms are W shape structure, and one of them footing of W shape structure is mine tailing mouth B, and another footing is concentrate mouth C.Spacing between upper box 3 and lower box 4 have a permanent magnetism cylindrical shell 2, the main shaft 8 that the interior setting of permanent magnetism cylindrical shell 2 is connected with drive motors 6 outputs, and the two ends of main shaft 8 are spacing in frame by bearing.It is 9 that main shaft 8 is provided with the magnetic not rotating with permanent magnetism cylindrical shell 2, between main shaft 8 and permanent magnetism cylindrical shell 2, is provided with bearing, and main shaft 8 is provided with retainer ring 10, and retainer ring 10 is fixed on pipe magnetic separator end of body.Under magnetic separation barrel 2 in lower box 4, (in the middle corners of W shape structure) is provided with powder device 5, avoided the impurity after sorting to enter concentrate mouth C, and lower box 4 outsides are also provided with for being supported on the leg in frame 7.Permanent magnetism cylindrical shell 2 is made by strengthening modified glass steel, and cylinder skin thickness is 6-20mm, and permanent magnetism cylindrical shell 2 ends adopt progressive thickness design, and glass-reinforced plastic material has the feature of low magnetic permeability, high resistivity, has avoided permanent magnetism cylindrical shell 2 cutting magnetic lines to produce eddy-current loss.Permanent magnetism cylindrical shell 2 surfaces adopt wear and shock-resistant potsherd as wear-resistant protective layer, prevent that ore from clashing into the wearing and tearing that permanent magnetism cylindrical shell 2 surfaces cause.Extended the service life of equipment, magnetic is the magnetic Circuit Design of the little magnetic pole of 9 employing, large disk pack angle, high gradient, and disk pack angle is 160 ~ 240 °.
Operation principle: under the drive of drive motors 6, it is 9 rotations around magnetic that main shaft 8 drives permanent magnetism cylindrical shell 2, and mineral feed from charging aperture A, are evenly adsorbed on permanent magnetism cylindrical shell 2 outer surfaces by distribution device 1.Non magnetic ore falls back to mine tailing mouth B under the effect of gravity discharges, magnetic mineral is attracted on the outer surface of permanent magnetism cylindrical shell 2 owing to being subject to the effect of magnetic field force, along with permanent magnetism cylindrical shell 2 is 9 rotations around magnetic, when magnetic material rotates to without magnetic area, by concentrate mouth C, discharged coming off without magnetic region.Thus, realized thick, the selected operation of strongly magnetic mineral dry type.Adopt after magnetic grader of the present utility model, compared with prior art energy-saving effect reaches as high as more than 30%, mineral sort concentrate grade and improve 0.5%, treating capacity improves more than 30%, COMPREHENSIVE CALCULATING energy-saving efficiency reaches more than 50%, meet national energy-saving and reduce discharging requirement, there is wide development and application prospect.
Claims (4)
1. one kind without eddy-current loss magnetic grader, comprise upper box, lower box, permanent magnetism cylindrical shell, feeding-distribution device, drive motors with charging aperture, it is characterized in that: described permanent magnetism cylindrical shell is made by fiberglass, lower box bottom is W shape structure, two footing of W shape structure are respectively mine tailing mouth and concentrate mouth, permanent magnetism cylindrical shell is arranged between upper box and lower box, and permanent magnetism cylindrical shell bottom is provided with the feeding-distribution device between mine tailing mouth and concentrate mouth; The interior spacing main shaft that has of permanent magnetism cylindrical shell, main shaft is provided with not with the magnetic system of permanent magnetism cylindrical shell rotation, and main shaft is provided with retainer ring, and pipe magnetic separator end of body is arranged on retainer ring, and the main shaft in permanent magnetism cylindrical shell is connected with the output shaft of drive motors; Upper box top is provided with the distribution device corresponding with charging aperture.
2. according to claim 1 without eddy-current loss magnetic grader, it is characterized in that: the outer surface of described permanent magnetism cylindrical shell is provided with wear and shock-resistant potsherd.
3. according to claim 1 without eddy-current loss magnetic grader, it is characterized in that: the disk pack angle that described magnetic is is 160-240 °.
4. according to claim 1 and 2 without eddy-current loss magnetic grader, it is characterized in that: described fiberglass is perspex steel or FRIM.
Priority Applications (1)
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CN201320602680.5U CN203525860U (en) | 2013-09-28 | 2013-09-28 | Magnetic sorting machine without eddy current loss |
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CN201320602680.5U CN203525860U (en) | 2013-09-28 | 2013-09-28 | Magnetic sorting machine without eddy current loss |
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CN201320602680.5U Expired - Fee Related CN203525860U (en) | 2013-09-28 | 2013-09-28 | Magnetic sorting machine without eddy current loss |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104511370A (en) * | 2013-09-28 | 2015-04-15 | 辽宁五寰工程技术有限公司 | Eddy current loss-free magnetic separator |
CN105880012A (en) * | 2014-12-29 | 2016-08-24 | 北京玻钢院复合材料有限公司 | Magnetic separation cylinder and manufacturing method thereof |
CN106000637A (en) * | 2016-07-19 | 2016-10-12 | 湖北力帝机床股份有限公司 | Metal sorting machine |
CN106269232A (en) * | 2016-10-26 | 2017-01-04 | 攀枝花青杠坪矿业有限公司 | A kind of preparation equipment and dry-type magnetic extractor thereof |
-
2013
- 2013-09-28 CN CN201320602680.5U patent/CN203525860U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104511370A (en) * | 2013-09-28 | 2015-04-15 | 辽宁五寰工程技术有限公司 | Eddy current loss-free magnetic separator |
CN105880012A (en) * | 2014-12-29 | 2016-08-24 | 北京玻钢院复合材料有限公司 | Magnetic separation cylinder and manufacturing method thereof |
CN105880012B (en) * | 2014-12-29 | 2018-09-18 | 北京玻钢院复合材料有限公司 | Magnetic separation barrel and preparation method thereof |
CN106000637A (en) * | 2016-07-19 | 2016-10-12 | 湖北力帝机床股份有限公司 | Metal sorting machine |
CN106000637B (en) * | 2016-07-19 | 2018-06-26 | 湖北力帝机床股份有限公司 | Metal sorting machine |
CN106269232A (en) * | 2016-10-26 | 2017-01-04 | 攀枝花青杠坪矿业有限公司 | A kind of preparation equipment and dry-type magnetic extractor thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20180928 |
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CF01 | Termination of patent right due to non-payment of annual fee |