CN203522451U - Stator wire-binding machine capable of making fixed knots - Google Patents
Stator wire-binding machine capable of making fixed knots Download PDFInfo
- Publication number
- CN203522451U CN203522451U CN201320372328.7U CN201320372328U CN203522451U CN 203522451 U CN203522451 U CN 203522451U CN 201320372328 U CN201320372328 U CN 201320372328U CN 203522451 U CN203522451 U CN 203522451U
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- stator
- wire
- crochet hook
- hook unit
- workbench
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Abstract
The utility model discloses a stator wire-binding machine capable of making fixed knots. The stator line-binding machine capable of making fixed knots comprises a numerical control system, a main motor, a wire feeding mechanism, a stator workbench arranged horizontally and a first crochet hook unit used for binding wires. The wire feeding mechanism is arranged over the stator workbench, the crochet hook terminal of the first crochet hook unit is arranged between the wire feeding mechanism and the stator workbench, and the end portion of the first crochet hook unit points to the center of the stator workbench. The stator wire-binding machine capable of making fixed knots is characterized by also comprising a second crochet hook unit used for pulling wire heads, a wire collecting mechanism, a wire scalding mechanism and a knot pressing mechanism. The stator wire-binding machine capable of making fixed knots replaces human hands to effectively complete the last process of making fixed knots of wire-binding of a motor stator, the labor cost is reduced, and the production efficiency is improved.
Description
Technical field
The utility model belongs to plant equipment field, is specifically related to a kind of wire binding machine for stator that carries out wiring work and beat fixed knot clicking stator coil.
Background technology
There is loose situation in the coil groups for fear of motor stator, stator manufacturer all can carry out wiring work to the stator after coiling now, specifically refers to fine rule and carries out binding work around coil groups.These manufacturer's majorities have been introduced mechanized equipment and have been completed the work of stator wiring, current automanual wire binding machine for stator generally forms wire-sending device and wiring crochet hook respectively as for the inside and outside both sides for the treatment of the stator coil of wiring by stator working rotary table, wire-sending device, wiring crochet hook and known motor and transmission component, these wire binding machines generally complete wiring process according to following action: 1, wiring crochet hook overstated that a side of the stator coil wire-sending device leading-out terminal that advances took out line, return to rear crochet hook and rotate and form toe-in; 2, wiring crochet hook was overstated that the other side of stator coil readvances and was taken out line to wire-sending device leading-out terminal, tied up into a circle hot line knot after returning; 3, stator working rotary table turns an angle, and repeats said process; 4 stator working rotary tables rotated after one week, repeated 1,2 step numbers inferior to firm toe-in in starting point; 5 manually cut short the end of a thread, and staff is stamped fixed knot.Above-mentioned wire binding machine often can not solve artificial participation broken string and beat the step of fixed knot, so that this well-behaved production link has cost of labor always, and efficiency is low.
Utility model content
Not enough for above-mentioned prior art, the technical problems to be solved in the utility model is to provide a kind of wire binding machine for stator of beating fixed knot, there is the full-automatic fixed knot combination unit of beating, enough effectively replace staff to complete the operation of the last one dozen of fixed knots of motor stator wiring, reduced cost of labor, enhanced productivity.
For achieving the above object, the utility model adopts following technical scheme:
Can beat the wire binding machine for stator of fixed knot, comprise digital control system, main motor, wire agency, the stator workbench of horizontal positioned, the first crochet hook unit for wiring, described digital control system is for controlling the each angle of rotating of described stator workbench, the number of times that described the first crochet hook unit carries out wiring work, described main motor is used for exporting major impetus, described wire agency is arranged at stator workbench top, described stator workbench completes once and afterwards to make stator autobiography certain angle with once wiring work on completing until wiring stator and in wiring work for support, described the first crochet hook unit is arranged between described wire agency and described stator workbench, the crochet hook end of described the first crochet hook unit points to described stator workbench center, described stator workbench is mainly used in support and treats that wiring stator is characterized in that: also comprise for drawing and compress the second crochet hook unit of the end of a thread, take-up mechanism, thread-ironing machine Gou Hedingjie mechanism, the second crochet hook unit mainly draws the end of a thread origin or beginning and is close to stator surface, in wiring process, the end of a thread origin or beginning can be tied up again in inlet wire knot, take-up mechanism is mainly used in fixedly the end of a thread, thread-ironing machine structure is mainly used in scalding disconnected fine rule, described take-up mechanism, thread-ironing machine structure can advance to respectively the service position of carrying out wiring near described the first crochet hook unit, described take-up mechanism be arranged on the top of described thread-ironing machine structure and with described thread-ironing machine structure in same facade, described Ding Jie mechanism is arranged on described stator workbench top parallel with described stator workbench tangential direction, junction structure end, described top is movable to the edge of being close to wiring stator, and can reset.It is mainly used in the toe-in of last wiring to be fixedly close to stator surface, makes toe-in more firm,
As a kind of transmission execution mode of the present utility model, described wire agency, the first crochet hook unit connect with described main motor by transmission component respectively, and described transmission component specifically refers to the drive line being comprised of driving cam and rocking arm.
As a kind of execution mode of the present utility model, each is driven described the second crochet hook unit, take-up mechanism and thread-ironing machine structure by one group of cylinder system, with complete independently mechanical action separately.
As a kind of execution mode of the present utility model, described Ding Jie mechanism is driven by three groups of cylinder system, to complete successively mechanical action.
As a kind of execution mode of the present utility model, described stator workbench central authorities have for by the through hole of double-side stator another side coil groups, the first described crochet hook unit, the second crochet hook unit, take-up mechanism, thread-ironing machine Gou Hedingjie mechanism take described stator workbench as plane respectively mirror image arrange one group below described stator workbench, be more suitable for the wiring work of double-side stator.
Operation of the present utility model is:
1, described take-up mechanism from wire agency extract that fine rule origin or beginning was overstated stator upside out and the level that is fixed on higher than the position of stator, described wire agency vertically moves down, and makes leading-out terminal lower than the wire coil of stator.
2, the second described crochet hook unit advances to and overstated up that a section of fine rule origin or beginning that institute's take-up mechanism in step 1 is extracted out is until near stator wire coil top, vertical depression, to being close to stator wire coil, makes one section of wire coil that is close to stator of above-mentioned fine rule origin or beginning.
3, due to the wire coil of the leading-out terminal of wire agency described in step 1 lower than stator, so first stretching out (through the space between stator wire coil and stator body) from level lower than the downside of stator wire coil, the crochet hook end of described the first crochet hook unit hooks line taking near described wire agency leading-out terminal, then draw back, overstated after stator wire coil and rotate and make fine rule form circle knot.
4, described wire agency and described the first crochet hook unit while vertical lifting are extremely higher than stator wire coil, the crochet hook end of described the first crochet hook unit was overstated stator wire coil with the fine rule that forms first circle knot, advance to described wire agency leading-out terminal and hook for the second time line taking, then draw back, hook for the second time the line segment of getting and tie through the above-mentioned circle forming first, so far complete wiring process No. one time.
5, described stator workbench rotation certain angle, makes on stator wire coil the not part of wiring carry out wiring again towards described the first crochet hook unit.Repeat above-mentioned steps until stator autobiography one circle, now (a section of the fine rule origin or beginning of mentioning in step 2 has been tied up in inlet wire knot) described first crochet hook unit is for drawing back state and above stator wire coil, the first crochet hook unit continues to move to stator wire coil top and stretches out, but described wire agency is according to occurred level skew after the last wiring process of being set in of digital control system, can not line taking while causing the first crochet hook unit to be drawn back, the first crochet hook unit resets to stator wire coil top, wire agency leading-out terminal Reversion Level position, the first crochet hook unit is drawn back and is carried out last line taking, now the first crochet hook unit traction line segment is through the last circle knot forming, form fixable circle knot.
6, junction structure end, described top puts in to the radially line stretcher toward described stator workbench and makes (in the fixable circle side of tying described in step 5) along the tangent line of described stator workbench in order successively, end vertically moves down and sticks into and can tie by retainer plate, end is along stator radial translation to the edge of being close to stator, the edge that fixable circle knot top is labelled to stator, forms fixed knot.
7, described take-up mechanism stretches out, and the fixing described thread-ironing machine structure of fine rule origin or beginning withdrawal extracting next time from wire agency stretches out, and the residue line segment of fixed knot is scalded and broken, and then other mechanisms all reset, and so far full wiring process finishes.
The wire binding machine for stator of beating fixed knot of the present utility model, can replace staff to complete the operation of the last one dozen of fixed knots of motor stator wiring effectively, has reduced cost of labor, enhances productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation end view of the utility model wire binding machine for stator that can beat fixed knot.
Fig. 2 is the stator binding wire structure diagrammatic side view partial enlarged drawing that the utility model can be beaten fixed knot.
Fig. 3 is the structural representation vertical view of the utility model wire binding machine for stator that can beat fixed knot.
Fig. 4 is the stator binding wire structure diagrammatic top view partial enlarged drawing that the utility model can be beaten fixed knot.
Wherein, 1, wire agency; 2, stator workbench; 3, the first crochet hook unit; 4, the second crochet hook unit; 5, take-up mechanism; 6, thread-ironing machine structure; 7, Ding Jie mechanism.
Embodiment
As Fig. 1, 2, 3, shown in 4, the wire binding machine for stator of beating fixed knot of the present utility model, can beat the wire binding machine for stator of fixed knot, comprise digital control system (not marking on figure), main motor (not marking on figure), wire agency 1, the stator workbench 2 of horizontal positioned, the first crochet hook unit 3 for wiring, described digital control system is for controlling the each angle of rotating of described stator workbench 2, the number of times that described the first crochet hook unit 3 carries out wiring work, described main motor is used for exporting major impetus, described wire agency 1 is arranged at stator workbench 2 tops, described stator workbench 2 completes once and afterwards to make stator autobiography certain angle with once wiring work on completing until wiring stator and in wiring work for support, described the first crochet hook unit 3 is arranged between described wire agency 1 and described stator workbench 2, the crochet hook end of described the first crochet hook unit 3 points to described stator workbench 2 centers, described stator workbench 2 is mainly used in support and treats that wiring stator is characterized in that: also comprise for drawing and compress the second crochet hook unit 4 of the end of a thread, take-up mechanism 5, thread-ironing machine structure 6 He Dingjie mechanisms 7, second crochet hook unit 4 main traction the end of a thread origin or beginning is close to stator surface, in wiring process, the end of a thread origin or beginning can be tied up again in inlet wire knot, take-up mechanism 5 is mainly used in fixedly the end of a thread, thread-ironing machine structure 6 is mainly used in scalding disconnected fine rule, described take-up mechanism 5, thread-ironing machine structure 6 can advance to respectively the service position of carrying out wiring near described the first crochet hook unit 3, described take-up mechanism 5 be arranged on the top of described thread-ironing machine structure 6 and with described thread-ironing machine structure 6 in same facade, described Ding Jie mechanism 7 is arranged on described stator workbench 2 tops parallel with described stator workbench 2 tangential directions, junction structure end, described top is movable to the edge of being close to wiring stator, and can reset.It is mainly used in the toe-in of last wiring to be fixedly close to stator surface, makes toe-in more firm,
Described wire agency 1, the first crochet hook unit 3 connect with described main motor by transmission component respectively, and described transmission component specifically refers to the drive line being comprised of driving cam and rocking arm.
Each is driven the second described crochet hook unit 4, take-up mechanism 5 and thread-ironing machine structure 6 by one group of cylinder system, with complete independently mechanical action separately.
Described Ding Jie mechanism 7 is driven by three groups of cylinder system, to complete successively mechanical action.
Described stator workbench 2 central authorities have for passing through the through hole of double-side stator another side coil groups, described the first crochet hook unit 3, the second crochet hook unit 4, take-up mechanism 5, thread-ironing machine structure 6 He Dingjie mechanisms 7 take described stator workbench 2 as plane respectively mirror image arrange one group below described stator workbench 2, be more suitable for the wiring work of double-side stator.
Operation of the present utility model is:
1, described take-up mechanism 5 from wire agency 1 extract that fine rule origin or beginning was overstated stator upside out and the level that is fixed on higher than the position of stator, described wire agency 1 vertically moves down, and makes leading-out terminal lower than the wire coil of stator.
2, the second described crochet hook unit 4 advances to and overstated up that a section of fine rule origin or beginning that institute's take-up mechanism in step 15 is extracted out is until near stator wire coil top, vertical depression, to being close to stator wire coil, makes one section of wire coil that is close to stator of above-mentioned fine rule origin or beginning.
3, due to the wire coil of 1 leading-out terminal of wire agency described in step 1 lower than stator, so first stretching out (through the space between stator wire coil and stator body) from level lower than the downside of stator wire coil, the crochet hook end of described the first crochet hook unit 3 hooks line taking near described wire agency 1 leading-out terminal, then draw back, overstated after stator wire coil and rotate and make fine rule form circle knot.
4, described wire agency 1 and described the first crochet hook unit 3 while vertical lifting are extremely higher than stator wire coil, the crochet hook end of described the first crochet hook unit 3 was overstated stator wire coil with the fine rule that forms first circle knot, advance to described wire agency 1 leading-out terminal and hook for the second time line taking, then draw back, hook for the second time the line segment of getting and tie through the above-mentioned circle forming first, so far complete wiring process No. one time.
5, described stator workbench 2 rotation certain angles, make on stator wire coil the not part of wiring carry out wiring again towards described the first crochet hook unit 3.Repeat above-mentioned steps until stator autobiography one circle, now (a section of the fine rule origin or beginning of mentioning in step 2 has been tied up in inlet wire knot) described first crochet hook unit 3 is for drawing back state and above stator wire coil, the first crochet hook unit 3 continues to move to stator wire coil top and stretches out, but described wire agency 1 is according to occurred level skew after the last wiring process of being set in of digital control system, can not line taking while causing the first crochet hook unit 3 to be drawn back, the first crochet hook unit 3 resets to stator wire coil top, wire agency 1 leading-out terminal Reversion Level position, the first crochet hook unit 3 is drawn back and is carried out last line taking, now the first crochet hook unit 3 traction line segments are through the last circle knot forming, form fixable circle knot.
6, junction structure end, described top puts in to the radially line stretcher toward described stator workbench 2 and makes (in the fixable circle side of tying described in step 5) along the tangent line of described stator workbench 2 in order successively, end vertically moves down and sticks into and can tie by retainer plate, end is along stator radial translation to the edge of being close to stator, the edge that fixable circle knot top is labelled to stator, forms fixed knot.
7, described take-up mechanism 5 stretches out, and the fine rule origin or beginning withdrawal of extracting next time from wire agency 1 is fixing, and described thread-ironing machine structure 6 stretches out, and the residue line segment of fixed knot scalds disconnected, and other mechanisms all reset, and so far full wiring process finishes.
The wire binding machine for stator of beating fixed knot of the present utility model, can replace staff to complete the operation of the last one dozen of fixed knots of motor stator wiring effectively, has reduced cost of labor, enhances productivity.
To one skilled in the art, can make other various corresponding changes and deformation according to technical scheme described above and design, and within these all changes and deformation all should belong to the protection range of the utility model claim.
Claims (6)
1. can beat the wire binding machine for stator of fixed knot, comprise digital control system, main motor, wire agency, the stator workbench of horizontal positioned, the first crochet hook unit for wiring, described wire agency is arranged at stator workbench top, described the first crochet hook unit is arranged between described wire agency and described stator workbench, the crochet hook end of described the first crochet hook unit points to described stator workbench center, it is characterized in that: also comprise for compressing and draw the second crochet hook unit of the end of a thread, take-up mechanism, thread-ironing machine Gou Hedingjie mechanism, described take-up mechanism, thread-ironing machine structure can advance to respectively the service position of carrying out wiring near described the first crochet hook unit, described take-up mechanism be arranged on the top of described thread-ironing machine structure and with described thread-ironing machine structure in same facade, described Ding Jie mechanism is arranged on described stator workbench top parallel with described stator workbench tangential direction, junction structure end, described top is movable to the edge of being close to wiring stator, and can reset.
2. the wire binding machine for stator of beating fixed knot according to claim 1, it is characterized in that: described wire agency, the first crochet hook unit connect with described main motor by transmission component respectively, and described transmission component specifically refers to the drive line being comprised of driving cam and rocking arm.
3. the wire binding machine for stator of beating fixed knot according to claim 1, is characterized in that: each is driven described the second crochet hook unit, take-up mechanism and thread-ironing machine structure by one group of cylinder system.
4. the wire binding machine for stator of beating fixed knot according to claim 1, is characterized in that: described Ding Jie mechanism is driven by three groups of cylinder system.
5. the wire binding machine for stator of beating fixed knot according to claim 1, is characterized in that: described thread-ironing machine structure front end is specially a heating wire.
6. the wire binding machine for stator of beating fixed knot according to claim 1, it is characterized in that: described stator workbench central authorities have for by the through hole of double-side stator another side coil groups, the first described crochet hook unit, the second crochet hook unit, take-up mechanism, thread-ironing machine Gou Hedingjie mechanism take described stator workbench as plane respectively mirror image arrange one group below described stator workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320372328.7U CN203522451U (en) | 2013-06-25 | 2013-06-25 | Stator wire-binding machine capable of making fixed knots |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320372328.7U CN203522451U (en) | 2013-06-25 | 2013-06-25 | Stator wire-binding machine capable of making fixed knots |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203522451U true CN203522451U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320372328.7U Expired - Lifetime CN203522451U (en) | 2013-06-25 | 2013-06-25 | Stator wire-binding machine capable of making fixed knots |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203522451U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109768678A (en) * | 2018-12-29 | 2019-05-17 | 苏州市圣玛特电机设备制造有限公司 | A kind of double wire binding machines |
-
2013
- 2013-06-25 CN CN201320372328.7U patent/CN203522451U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109768678A (en) * | 2018-12-29 | 2019-05-17 | 苏州市圣玛特电机设备制造有限公司 | A kind of double wire binding machines |
| CN109768678B (en) * | 2018-12-29 | 2024-04-05 | 苏州市圣玛特电机设备制造有限公司 | Double-binding wire machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN SHUNDE THREE BROTHERS MACHINERY MANUFACTURI Free format text: FORMER OWNER: LU YONGJI Effective date: 20150106 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 530400 NANNING, GUANGXI ZHUANG AUTONOMOUS REGION TO: 528000 FOSHAN, GUANGDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150106 Address after: 528000, Guangdong District, Foshan City, Ronggui province Shunde Li neighborhood committee, Chang Bao West Road, No. 39, Tian Fu International Industrial City (phase I) 7, 101, two Patentee after: FOSHAN SHUNDE DISTRICT THREE BROTHERS MACHINERY MANUFACTURING CO.,LTD. Address before: 530400, No. nine village 53, old Lu village committee, Zhonghua Town, Binyang County, the Guangxi Zhuang Autonomous Region, Nanning Patentee before: Lu Yongji |
|
| CP02 | Change in the address of a patent holder |
Address after: 528000 C01-5, Block C, 18 Chengxi Road, Daliang Honggang Community Resident Committee, Shunde District, Foshan City, Guangdong Province Patentee after: FOSHAN SHUNDE DISTRICT THREE BROTHERS MACHINERY MANUFACTURING CO.,LTD. Address before: 528000 Tianfulai International Industrial City (Phase I), 39 Changbaoxi Road, Ronggui Rongli Residential Committee, Shunde District, Foshan City, Guangdong Province, 7 101 bis Patentee before: FOSHAN SHUNDE DISTRICT THREE BROTHERS MACHINERY MANUFACTURING CO.,LTD. |
|
| CP02 | Change in the address of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140402 |
|
| CX01 | Expiry of patent term |