CN203517367U - One-step molding LED grille lamp - Google Patents
One-step molding LED grille lamp Download PDFInfo
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- CN203517367U CN203517367U CN201320473149.2U CN201320473149U CN203517367U CN 203517367 U CN203517367 U CN 203517367U CN 201320473149 U CN201320473149 U CN 201320473149U CN 203517367 U CN203517367 U CN 203517367U
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- 238000000465 moulding Methods 0.000 title abstract description 6
- 238000000748 compression moulding Methods 0.000 claims abstract description 10
- 238000001746 injection moulding Methods 0.000 claims abstract description 10
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000712 assembly Effects 0.000 abstract 4
- 238000000429 assembly Methods 0.000 abstract 4
- 238000000034 method Methods 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 210000002421 cell wall Anatomy 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000012938 design process Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
The utility model provides a one-step molding LED grille lamp which comprises a lamp panel, a drive assembly, light-transmitting covers and LED light source assemblies. The lamp panel is provided with grilles and a plurality of lamp grooves for fixing the LED light source assemblies, and the lamp panel and the grilles are arranged in a one-step injection molding or compression molding mode. The light-transmitting covers are fixed to groove openings of the lamp grooves. The LED light source assemblies comprise end covers used for fixing the LED light source assemblies on the lamp panel, a plurality of LED light sources, circuit boards and radiators, wherein the two ends of each radiator are both provided with the end covers. The one-step molding LED grille lamp is good in integrality and convenient to produce, manufacture, process and assemble. The lamp panel, the grilles and the lamp grooves are arranged in a one-step molding mode so that the structure of the lamp panel can be simplified and the lamp can be convenient to produce and process. Through one-step injection molding or compression molding of the lamp panel, the grilles and reflecting surfaces are directly molded on the lamp panel, so the structure of the one-step molding LED grille lamp is more reasonable, the intermediate link is reduced, the lamp is convenient to install, and the installation cost is effectively reduced.
Description
Technical field
The utility model relates to a kind of one-shot forming LED Grille lamp.
Background technology
In recent years, along with the develop rapidly of lighting engineering industry, light emitting diode, is called for short LED, has the plurality of advantages such as high brightness, low energy consumption, long service life, environmental protection with it, is widely used in all a plurality of fields of illuminating industry.But, several LED indoor grille section lightings of current circulation market, mainly by parts such as lamp panel assembly, LED Drive and Control Circuit, reflector, protective cover, LED light source, wiring board and heat sink section bar, anti-dazzle grids, formed, lamp panel assembly wherein conventionally adopts and is combined by a few block plate panel beatings, its structure is comparatively loaded down with trivial details, be positioned on safeguard inconvenience and production cost higher, have many weak points, be unfavorable for production and application.
The problems referred to above are the problems that should pay attention to and solve in the design and production process of LED Grille lamp.
Utility model content
The purpose of this utility model is to provide the lamp panel assembly existing in a kind of one-shot forming LED Grille lamp solution prior art and conventionally adopts and combined by a few block plate panel beatings, its structure is comparatively loaded down with trivial details, be positioned on safeguard inconvenience and production cost higher, be unfavorable for the problem of production and application.
Technical solution of the present utility model is:
A kind of one-shot forming LED Grille lamp, comprise lamp panel panel, driven unit, diffuser and LED light source assembly, described lamp panel panel is provided with grid and some light troughs for fixing described LED light source assembly, described lamp panel panel and grid are integrated injection moulding or compression molding, described diffuser is fixed on the notch of described light trough, described driven unit is fixed on described lamp panel panel, described driven unit connects described LED light source assembly, described LED light source assembly comprises the end cap on lamp panel panel for fixed L ED light source assembly, some LED light sources, wiring board and radiator, described LED light source is fixed on described wiring board, described wiring board is fixed on described radiator, the two ends of described radiator are equipped with end cap.
Preferably, described diffuser is the diffuser of plastics pultrusion.
Preferably, the cross section of described light trough is circular or square, and the bottom land of described light trough is provided with the through hole passing through for described radiator.
Preferably, the lamp shielding angle of described one-shot forming LED Grille lamp is 30～42o.
Preferably, described radiator is the radiator of aluminium alloy pultrusion.
Preferably, described lamp panel panel and grid all adopt ABS resin to make, and the surface of described lamp panel panel and grid all forms reflective surface.
A kind of one-shot forming LED of the utility model Grille lamp, good integrity, manufactures, processing assembling is convenient.By lamp panel panel and grid, light trough is one-body molded, thereby make the designs simplification of lamp panel panel, be convenient to production and processing.The integrated injection moulding of described lamp panel panel or compression molding, carry grid and catoptric system, and LED light source assembly is fixed on the optical system that forms light fixture on described lamp panel panel.Described lamp panel panel and grid all adopt an injection moulding of ABS resin or compression molding forming, the surface of described lamp panel panel and grid directly forms reflective surface after moulding, with original subsides reflective sheeting or plating or add reflector and carry out reflective comparing, production stage and time have been saved, and guaranteed the well reflective of lamp panel panel and grid, guaranteed that the light efficiency of LED lamp is good.Described driven unit is fixed on lamp panel panel, and is connected with LED light source assembly.The two ends of radiator are equipped with end cap, LED light source assembly can be fixed on lamp panel panel by end cap.Diffuser is plastics pultrusion, have high temperature resistant, uvioresistant good, light transmission advantages of higher.During installation, diffuser first packs in the notch of light trough of lamp panel panel, and the cell wall of light trough has back-off setting, can guarantee diffuser to fix.
This kind of one-shot forming LED Grille lamp, the optics catoptric system of lamp panel panel, the secondary distribution that the light that LED light source is produced carries out, makes light fixture obtain the very distribution curve flux of the bat aerofoil profile of science, and the optical system of unique texture can be built the working environment of energy-efficient, healthy a, environmental protection.Described lamp panel panel integrated injection moulding or compression molding, be molded directly within grid and reflecting surface on lamp panel panel, and structure is more rational, has reduced intermediate link, easy for installation, effectively reduces installation cost.The reflecting surface of described lamp panel panel is parabola shaped cambered surface catoptric system, can make light concentrate better, has further improved the light efficiency of LED lamp, more energy-conservation.
This kind of one-shot forming LED Grille lamp, good heat dissipation effect, light efficiency are high.Radiator is aluminium alloy formed by extrusion and tension, has ultra-high conducting heating rate, has guaranteed the service life of LED light fixture.Radiator is exposed in air through after the through hole of light trough bottom land, and the dissipation of heat that can by cross-ventilation, heat radiation, LED light source be produced is quickly gone out, and makes better heat-radiation effect.This kind of one-shot forming LED Grille lamp, lamp shielding angle is set to 30～42o, makes the anti-dazzle performance of this kind of one-shot forming LED Grille lamp higher, can meet the demand of having relatively high expectations for the anti-dazzle of some indoor light.
The beneficial effects of the utility model are: a kind of one-shot forming LED of the utility model Grille lamp, good integrity, manufactures, processing assembling is convenient.By lamp panel panel and grid, light trough is one-body molded, thereby make the designs simplification of lamp panel panel, be convenient to production and processing.Lamp panel panel integrated injection moulding or compression molding, be molded directly within grid and reflecting surface on lamp panel panel, and structure is more rational, has reduced intermediate link, easy for installation, effectively reduces installation cost.Lamp shielding angle is set to 30～42o, makes the anti-dazzle performance of this kind of one-shot forming LED Grille lamp higher.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the decomposition texture schematic diagram of the utility model embodiment;
Fig. 3 is the structural representation of LED light source module in the utility model embodiment;
Fig. 4 is the decomposition texture schematic diagram of LED light source module in the utility model embodiment;
Fig. 5 is the structural representation of lamp panel panel and grid in the utility model embodiment;
Wherein: 1-lamp panel panel, 2-driven unit, 3-diffuser, 4-LED light source assembly, 5-end cap, 6-LED light source, 7-wiring board, 8-radiator, 9-grid.
The specific embodiment
Below in conjunction with accompanying drawing, describe preferred embodiment of the present utility model in detail.
As shown in Figure 1, Figure 2 with shown in Fig. 5, the present embodiment provides a kind of one-shot forming LED Grille lamp, comprise lamp panel panel 1, driven unit 2, diffuser 3 and LED light source assembly 4, described lamp panel panel 1 is provided with grid 9 and some light troughs for fixing described LED light source assembly 4, and described lamp panel panel 1 is integrated injection mo(u)lding with grid 9.Described lamp panel panel 1 all adopts ABS resin to make with grid 9, and described lamp panel panel 1 all forms reflective surface with the surface of grid 9.Described diffuser 3 is fixed on the notch of described light trough, described driven unit 2 is fixed on described lamp panel panel 1, described driven unit 2 connects described LED light source assembly 4, as shown in Figure 3 and Figure 4, described LED light source assembly 4 comprises the end cap 5 on lamp panel panel 1, some LED light sources 6, wiring board 7 and radiator 8 for fixed L ED light source assembly 4, described LED light source assembly 4 is fixed on described wiring board 7, described wiring board 7 is fixed on described radiator 8, and the two ends of described radiator 8 are equipped with end cap 5.Described diffuser 3 is the diffuser 3 of plastics pultrusion, and described radiator 8 is the radiator 8 of aluminium alloy pultrusion.The lamp shielding angle of described one-shot forming LED Grille lamp is 30～42o, is preferably 35o.The cross section of described light trough is square, and the bottom land of described light trough is provided with the through hole passing through for described radiator 8.
A kind of one-shot forming LED of the present embodiment Grille lamp, good integrity, manufactures, processing assembling is convenient.By lamp panel panel 1 and grid 9, light trough is one-body molded, thereby make the designs simplification of lamp panel panel 1, be convenient to production and processing.The integrated injection mo(u)lding of described lamp panel panel 1, carries grid 9 and catoptric system, and LED light source assembly 4 is fixed on the optical system that forms light fixture on described lamp panel panel 1.Described driven unit 2 is fixed on lamp panel panel 1, and is connected with LED light source assembly 4.The two ends of radiator 8 are equipped with end cap 5, LED light source assembly 4 can be fixed on lamp panel panel 1 by end cap 5.Diffuser 3 is plastics pultrusion, have high temperature resistant, uvioresistant good, light transmission advantages of higher.During installation, diffuser 3 first packs in the notch of light trough of lamp panel panel 1, and the cell wall of light trough has back-off setting, can guarantee diffuser 3 fixing.
This kind of one-shot forming LED Grille lamp, the optics catoptric system of lamp panel panel 1, the secondary distribution that the light that LED light source assembly 4 is produced carries out, make light fixture obtain the very distribution curve flux of the bat aerofoil profile of science, the optical system of unique texture can be built the working environment of energy-efficient, healthy a, environmental protection.Described lamp panel panel 1 integrated injection moulding or compression molding, be molded directly within grid 9 and reflecting surface on lamp panel panel 1, and structure is more rational, has reduced intermediate link, easy for installation, effectively reduces installation cost.The reflecting surface of described lamp panel panel 1 is parabola shaped cambered surface catoptric system, can make light concentrate better, has further improved the light efficiency of LED lamp, more energy-conservation.
This kind of one-shot forming LED Grille lamp, good heat dissipation effect, light efficiency are high.Radiator 8 is aluminium alloy formed by extrusion and tension, has ultra-high conducting heating rate, has guaranteed the service life of LED light fixture.Radiator 8 is exposed in air through after the through hole of light trough bottom land, and the dissipation of heat that can by cross-ventilation, heat radiation, LED light source assembly 4 be produced is quickly gone out, and makes better heat-radiation effect.This kind of one-shot forming LED Grille lamp, lamp shielding angle is set to 30～42o, makes the anti-dazzle performance of this kind of one-shot forming LED Grille lamp higher, can meet the demand of having relatively high expectations for the anti-dazzle of some indoor light.
The beneficial effect of the present embodiment is: a kind of one-shot forming LED of the present embodiment Grille lamp, good integrity, manufactures, processing assembling is convenient.By lamp panel panel and grid, light trough is one-body molded, thereby make the designs simplification of lamp panel panel, be convenient to production and processing.Lamp panel panel integrated injection moulding or compression molding, be molded directly within grid and reflecting surface on lamp panel panel, and structure is more rational, has reduced intermediate link, easy for installation, effectively reduces installation cost.Lamp shielding angle is set to 30～42o, makes the anti-dazzle performance of this kind of one-shot forming LED Grille lamp higher.This kind of one-shot forming LED Grille lamp, good heat dissipation effect, light efficiency are high.Radiator is aluminium alloy formed by extrusion and tension, has ultra-high conducting heating rate, has guaranteed the service life of LED light fixture.
Claims (6)
1. an one-shot forming LED Grille lamp, it is characterized in that: comprise lamp panel panel (1), driven unit (2), diffuser (3) and LED light source assembly (4), described lamp panel panel (1) is provided with grid (9) and some light troughs for fixing described LED light source assembly (4), described lamp panel panel (1) is integrated injection moulding or compression molding with grid (9), described diffuser (3) is fixed on the notch of described light trough, described driven unit (2) is fixed on described lamp panel panel (1), described driven unit (2) connects described LED light source assembly (4), described LED light source assembly (4) comprises for fixed L ED light source assembly (4) end cap (5) on lamp panel panel (1), some LED light sources (6), wiring board (7) and radiator (8), described LED light source assembly (4) is fixed on described wiring board (7), described wiring board (7) is fixed on described radiator (8), the two ends of described radiator (8) are equipped with end cap (5).
2. one-shot forming LED Grille lamp as claimed in claim 1, is characterized in that: described diffuser (3) is the diffuser (3) of plastics pultrusion.
3. one-shot forming LED Grille lamp as claimed in claim 1, is characterized in that: the cross section of described light trough is for circular or square, and the bottom land of described light trough is provided with the through hole passing through for described radiator (8).
4. the one-shot forming LED Grille lamp as described in claim 1-3 any one, is characterized in that: the lamp shielding angle of described one-shot forming LED Grille lamp is 30～42o.
5. the one-shot forming LED Grille lamp as described in claim 1-3 any one, is characterized in that: described radiator (8) is the radiator (8) of aluminium alloy pultrusion.
6. the one-shot forming LED Grille lamp as described in claim 1-3 any one, is characterized in that: described lamp panel panel (1) all adopts ABS resin to make with grid (9), and described lamp panel panel (1) all forms reflective surface with the surface of grid (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320473149.2U CN203517367U (en) | 2013-08-05 | 2013-08-05 | One-step molding LED grille lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320473149.2U CN203517367U (en) | 2013-08-05 | 2013-08-05 | One-step molding LED grille lamp |
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| Publication Number | Publication Date |
|---|---|
| CN203517367U true CN203517367U (en) | 2014-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320473149.2U Expired - Fee Related CN203517367U (en) | 2013-08-05 | 2013-08-05 | One-step molding LED grille lamp |
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| Country | Link |
|---|---|
| CN (1) | CN203517367U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016161539A1 (en) * | 2015-04-10 | 2016-10-13 | 李峰 | Led illumination lamp with integrated heat dissipation structure |
| CN110332503A (en) * | 2019-07-22 | 2019-10-15 | 长沙星奥照明有限公司 | A kind of grid lens and Grille lamp |
-
2013
- 2013-08-05 CN CN201320473149.2U patent/CN203517367U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016161539A1 (en) * | 2015-04-10 | 2016-10-13 | 李峰 | Led illumination lamp with integrated heat dissipation structure |
| JP2017527066A (en) * | 2015-04-10 | 2017-09-14 | 李峰 | LED lighting with integrated heat dissipation structure |
| CN110332503A (en) * | 2019-07-22 | 2019-10-15 | 长沙星奥照明有限公司 | A kind of grid lens and Grille lamp |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20180315 Address after: 210008 Yizheng Economic Development Zone, Jiangsu, Ford Road, history, No. 6 Patentee after: Jiangsu history, Ford, Au Optronics Co Address before: 210008 Yizheng Economic Development Zone, Jiangsu, Ford Road, history, No. 6 Patentee before: Shi Jie |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20180805 |