CN202082680U - Combined heat-dissipating LED downlight light source engine - Google Patents
Combined heat-dissipating LED downlight light source engine Download PDFInfo
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- 239000004020 conductor Substances 0.000 claims abstract description 44
- 230000003287 optical effect Effects 0.000 claims abstract description 25
- 238000009792 diffusion process Methods 0.000 claims abstract description 14
- 239000010410 layer Substances 0.000 claims description 8
- 239000012790 adhesive layer Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000005286 illumination Methods 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002310 reflectometry Methods 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B20/72—Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps in street lighting
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Abstract
Description
技术领域 technical field
本实用新型涉及一种LED灯具,更具体地说,尤其涉及一种组合式易散热LED筒灯光源引擎。The utility model relates to an LED lamp, in particular to a combined heat-dissipating LED downlight light source engine.
背景技术 Background technique
发光二极管是利用半导体通电后的发旋光性能发光的,具有功耗低,使用寿命长的优点;目前,利用发光二极管组合的照明灯具越来越普遍,但是这类灯具的使用,首先需要解决其散热量大的问题,虽然现有的LED灯都带有各式的铝合金散热体,但是在室内空气不流通的环境下,铝合金散热体的散热只能依靠自然对流散热,无法达到理想的散热效果,使得LED灯由于温度过高而光衰过快,大大缩短了LED灯具的使用寿命,使其与普通节能灯的优点无法明显地体现出来;并且现有的LED灯具,一般采用螺丝连接或是粘接或是一次成型的方式进行加工,这些连接方式存在下述的缺点:(1)通过螺丝连接,使得外观不美观,拆装不方便;(2)采用粘接或是一次成型,当灯具出现问题时,就得整体一起更换,而LED灯具的故障一般是LED光源模组或是电源模块故障,其它散热器及扩散罩等都是完好的,从而造成使用成本的增加。Light-emitting diodes use the light-rotating properties of semiconductors to emit light after being energized, and have the advantages of low power consumption and long service life; at present, lighting lamps that use light-emitting diode combinations are becoming more and more common, but the use of such lamps first needs to solve other problems. The problem of large heat dissipation, although the existing LED lamps are equipped with various aluminum alloy heat sinks, but in an environment where the indoor air is not circulated, the heat dissipation of the aluminum alloy heat sink can only rely on natural convection heat dissipation, which cannot achieve the ideal heat dissipation. Due to the heat dissipation effect, the light decay of the LED lamp is too fast due to the high temperature, which greatly shortens the service life of the LED lamp, making it impossible to clearly reflect the advantages of the ordinary energy-saving lamp; and the existing LED lamps are generally connected by screws or These connection methods have the following disadvantages: (1) they are connected by screws, which makes the appearance unattractive and inconvenient to disassemble; (2) using bonding or one-time molding, when lamps When a problem occurs, it must be replaced as a whole, and the failure of the LED lamp is generally a failure of the LED light source module or the power module, and other radiators and diffusion covers are intact, resulting in an increase in the cost of use.
实用新型内容 Utility model content
本实用新型的目的在于提供一种散热效果好,灯具各主要部件可独立拆装、易于维护的组合式易散热LED筒灯光源引擎。The purpose of the utility model is to provide a combined heat-dissipating LED downlight light source engine with good heat dissipation effect, independent disassembly and assembly of main components of the lamp, and easy maintenance.
本实用新型的技术方案是这样实现的:一种组合式易散热LED筒灯光源引擎,包括散热体,其中所述的散热体为反射罩形状,在散热体内表面设有反光层,在散热体上设有至少一个通孔,在通孔内设有LED光源模组,LED光源模组主要由导热体、设置在导热体下表面的LED光源、设置在LED光源外围的导热体上的二次光学扩散罩或二次光学透镜以及设置在导热体上表面的电源模块构成;导热体与散热体密合接触。The technical scheme of the utility model is achieved in the following way: a combined heat-dissipating LED downlight light source engine includes a heat sink, wherein the heat sink is in the shape of a reflector, and a reflective layer is arranged on the surface of the heat sink, and There is at least one through hole on the top, and an LED light source module is arranged in the through hole. The LED light source module is mainly composed of a heat conductor, an LED light source arranged on the lower surface of the heat conductor, and a secondary heat conductor arranged on the periphery of the LED light source. It is composed of an optical diffusion cover or a secondary optical lens and a power module arranged on the upper surface of the heat conductor; the heat conductor is in close contact with the radiator.
上述的组合式易散热LED筒灯光源引擎中,所述通孔外围的散热体一侧设有带内螺牙的定位环;所述的导热体外部设有与内螺牙相对应的外螺牙,定位环与导热体螺纹连接。In the above combined heat-dissipating LED downlight light source engine, a positioning ring with internal threads is provided on one side of the radiator around the through hole; an external thread corresponding to the internal thread is provided on the outside of the heat conductor. Teeth, the positioning ring is threaded with the heat conductor.
上述的组合式易散热LED筒灯光源引擎中,所述通孔外围的散热体一侧设有定位环,在定位环侧壁设有螺丝通孔;所述的导热体外侧壁设有与螺丝通孔相对应的螺丝孔,定位环与导热体通过螺丝连接。In the above-mentioned combined heat-dissipating LED downlight light source engine, a positioning ring is provided on one side of the radiator around the through hole, and a screw through hole is provided on the side wall of the positioning ring; the outer wall of the heat conductor is provided with a screw. The screw holes corresponding to the through holes, the positioning ring and the heat conductor are connected by screws.
上述的组合式易散热LED筒灯光源引擎中,所述的电源模块与LED光源之间的连接电路上设有电源连接器,所述的电源连接器由相对应的插接头和插接座构成,插接头和插接座分别设置在电源模块和LED光源的连接电路端部。In the above-mentioned combined heat-dissipating LED downlight light source engine, the connection circuit between the power module and the LED light source is provided with a power connector, and the power connector is composed of a corresponding plug connector and a socket , the plug connector and the socket socket are respectively arranged at the ends of the connection circuit of the power module and the LED light source.
上述的组合式易散热LED筒灯光源引擎中,所述的导热体与散热体的接触部设有导热胶层。In the above-mentioned combined heat-dissipating LED downlight light source engine, a heat-conducting adhesive layer is provided at the contact portion between the heat-conducting body and the heat-dissipating body.
上述的组合式易散热LED筒灯光源引擎中,所述的二次光学扩散罩或二次光学透镜上部设有下压环,下压环与导热体螺纹连接。In the above-mentioned combined heat-dissipating LED downlight light source engine, the upper part of the secondary optical diffusion cover or the secondary optical lens is provided with a lower pressure ring, and the lower pressure ring is screwed to the heat conductor.
上述的组合式易散热LED筒灯光源引擎中,所述的二次光学扩散罩或二次光学透镜与导热体螺纹连接。In the above-mentioned combined heat-dissipating LED downlight light source engine, the secondary optical diffusion cover or the secondary optical lens is screwed to the heat conductor.
上述的组合式易散热LED筒灯光源引擎中,所述的电源模块下部外围设有上压环,上压环与导热体螺纹连接。In the above-mentioned combined heat-dissipating LED downlight light source engine, an upper pressure ring is provided on the periphery of the lower part of the power module, and the upper pressure ring is screwed to the heat conductor.
上述的组合式易散热LED筒灯光源引擎中,所述的电源模块与导热体的接触部设有防水胶圈。In the above-mentioned combined heat-dissipating LED downlight light source engine, the contact portion between the power module and the heat conductor is provided with a waterproof rubber ring.
上述的组合式易散热LED筒灯光源引擎中,所述的电源模块与导热体通过螺丝固定连接。In the above-mentioned combined heat-dissipating LED downlight light source engine, the power module and the heat conductor are fixedly connected by screws.
本实用新型采用上述结构后,散热体与LED光源模组通过螺纹连接,使得LED光源模组发生故障或是需要进行功率调整时,可以方便地进行更换;同时,LED光源模组各部分之间同样是组合式连接,使得其中的某部分出现故障时,可以单独进行更换,而无需浪费其它有用的部分,大大节约了灯具的使用成本,同时也使得灯具的生产更加规格化、规模化,灯具可以根据实际需要进行自由组装,使得灯具更加多样化、人性化。本实用新型可以应用现有相关传统筒灯灯具支架,只要将相对应尺寸大小的组合式易散热LED筒灯光源引擎设置在灯具支架上面就可以使用,达到取代传统光源又不用耗费大笔模具金额的开发成本,另外,本实用新型如在LED筒灯光源引擎上部加上吊线就可以当成LED天井灯使用,诸如相关应用,不胜凡举,本实用新型可用于室内外照明。After the utility model adopts the above-mentioned structure, the radiator and the LED light source module are connected through threads, so that when the LED light source module fails or needs to be adjusted in power, it can be easily replaced; at the same time, the LED light source module It is also a combined connection, so that when a certain part of it fails, it can be replaced separately without wasting other useful parts, which greatly saves the use cost of the lamp, and also makes the production of the lamp more standardized and large-scale. It can be freely assembled according to actual needs, making the lamps more diverse and humanized. The utility model can be applied to the existing related traditional downlight lamp bracket, as long as the combined type easy-to-heat-dissipation LED downlight light source engine of the corresponding size is installed on the lamp bracket, it can be used to replace the traditional light source without consuming a large amount of mold money In addition, the utility model can be used as an LED patio light by adding a hanging wire to the upper part of the LED downlight source engine, such as related applications, which are numerous, and the utility model can be used for indoor and outdoor lighting.
附图说明 Description of drawings
下面结合附图中的实施例对本实用新型作进一步的详细说明,但并不构成对本实用新型的任何限制。The utility model will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but it does not constitute any limitation to the utility model.
图1是本实用新型具体实施例1的结构示意图;Fig. 1 is the structural representation of the
图2是图1中A处的局部放大示意图;Fig. 2 is a partially enlarged schematic diagram of place A in Fig. 1;
图3是本实用新型具体实施例2的结构示意图;Fig. 3 is the structural representation of the
图4是本实用新型具体实施例3的结构示意图;Fig. 4 is the structural representation of the
图5是本实用新型具体实施例4的结构示意图;Fig. 5 is the structural representation of the
图6是图5的仰视图。FIG. 6 is a bottom view of FIG. 5 .
图中:散热体1、反光层1a、定位环1b、导热体2、LED光源3、二次光学扩散罩或二次光学透镜4、下压环4a、电源模块5、上压环5a、电源连接器6、插接头6a、插接座6b、导热胶层7、防水胶圈8。In the figure:
具体实施方式 Detailed ways
实施例1Example 1
参阅图1和图2所示,本实用新型的一种组合式易散热LED筒灯光源引擎,包括反射罩形状的散热体1,散热体1采用铝合金材质制成,在散热体1内表面设有反光层1a,反光层1a可以是反光材料的涂布层或是电镀层,也可以是贴设的确反光板或是其它反光板材,视具体情况而定,本实施例中的反光层1a采用全反射体超细微发泡光反射板MCPET,其光反射率可达到99%以上,其中扩散反射率96%,镜面反射率3%,在散热体1上设有一个通孔,在通孔内设有LED光源模组,LED光源模组主要由导热体2、设置在导热体2下表面的LED光源3、设置在LED光源3外围的导热体2上的二次光学扩散罩或二次光学透镜4以及设置在导热体2上表面的电源模块5构成;导热体2与散热体1密合接触,在导热体2与散热体1的接触部设有导热胶层7,使导热体2上的热量可以均匀地传递至散热体1上;为了方便整个光源引擎的拆装,在通孔外围的散热体1外侧设有带内螺牙的定位环1b;在导热体2外部设有与内螺牙相对应的外螺牙,定位环1b与导热体2螺纹连接,这种结构使得整个LED光源模组可以方便地从散热体1上拆装;在电源模块5与LED光源3之间的连接电路上设有电源连接器6,所述的电源连接器6由相对应的插接头6a和插接座6b构成,插接头6a和插接座6b分别设置在电源模块5和LED光源3的连接电路端部;并且在电源模块5下部外围设有上压环5a,上压环5a与导热体(2)螺纹连接,这样当电源模块5出现故障时,可以方便地从光源引擎中拆除出来,更换也非常方便,为了防止外部雨水或是灰尘进入灯具内部,在电源模块5与导热体1的接触部设有防水胶圈8;二次光学扩散罩或二次光学透镜4与导热体2螺纹连接,方便其拆装,同时二次光学扩散罩或二次光学透镜4可以使LED光源发出的光线更为均匀,同时避免炫光现象,同时配合反光层1a,使得光线可以集中地照射。上述结构,使得整个光源引擎的各部分都可以单独进行拆装更换,大大提高了灯具的使用效率。Referring to Figures 1 and 2, a combined heat-dissipating LED downlight light source engine of the present invention includes a
实施例2Example 2
参阅图3所示,本实用新型的一种组合式易散热LED筒灯光源引擎,其结构与实施实例1基本相同,不同之处在于:定位环1b设置在散热体1内侧,且与散热体1为一体成型的整体结构,二次光学扩散罩或二次光学透镜4上部设有下压环4a,下压环4a与导热体2螺纹连接;二次光扩散罩或二次光学透镜4的下端将LED光源3压紧在导热体2上,即可固定LED光源3,也可以提高传热效果;其使用效果与实施例1基本相同。Referring to Fig. 3, a combined heat-dissipating LED downlight light source engine of the present invention has basically the same structure as that of
实施例3Example 3
参阅图4所示,本实用新型的一种组合式易散热LED筒灯光源引擎,其结构与实施实例1基本相同,不同之处在于:通孔外围的散热体1一侧设有定位环1b,在定位环1b侧壁设有螺丝通孔;在导热体2外侧壁设有与螺丝通孔相对应的螺丝孔,定位环1b与导热体2通过螺丝连接;同时,电源模块5与导热体2也是通过螺丝固定连接。其使用效果与实施例1基本相同。Referring to Fig. 4, a combined heat-dissipating LED downlight light source engine of the present invention has basically the same structure as that of
实施例4Example 4
参阅图5、图6所示,本实用新型的一种组合式易散热LED筒灯光源引擎,其结构与实施实例1基本相同,不同之处在于,在在散热体1上设有七个通孔,在各通孔内均设有LED光源模组,其使用效果与实施例1基本相同。Referring to Fig. 5 and Fig. 6, a combined heat-dissipating LED downlight light source engine of the present invention is basically the same in structure as that of Example 1, the difference is that seven vents are arranged on the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174998A (en) * | 2012-03-15 | 2013-06-26 | 杭州华普永明光电股份有限公司 | Light-emitting diode (LED) illuminating device |
| CN103604050A (en) * | 2013-08-29 | 2014-02-26 | 莱特尔科技(深圳)有限公司 | Single-ended plug-in type light-emitting diode (LED) lamp |
| WO2014094485A1 (en) * | 2012-12-20 | 2014-06-26 | Qin Biao | Semiconductor lighting lamp and lampwick |
-
2011
- 2011-05-20 CN CN2011201670318U patent/CN202082680U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103174998A (en) * | 2012-03-15 | 2013-06-26 | 杭州华普永明光电股份有限公司 | Light-emitting diode (LED) illuminating device |
| CN103174998B (en) * | 2012-03-15 | 2015-06-10 | 杭州华普永明光电股份有限公司 | Light-emitting diode (LED) illuminating device |
| WO2014094485A1 (en) * | 2012-12-20 | 2014-06-26 | Qin Biao | Semiconductor lighting lamp and lampwick |
| CN103604050A (en) * | 2013-08-29 | 2014-02-26 | 莱特尔科技(深圳)有限公司 | Single-ended plug-in type light-emitting diode (LED) lamp |
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