CN203516765U - Jamming-preventing butterfly valve special for gas - Google Patents

Jamming-preventing butterfly valve special for gas Download PDF

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Publication number
CN203516765U
CN203516765U CN201320528121.4U CN201320528121U CN203516765U CN 203516765 U CN203516765 U CN 203516765U CN 201320528121 U CN201320528121 U CN 201320528121U CN 203516765 U CN203516765 U CN 203516765U
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valve
valve body
bearing
shaft
fixed
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CN201320528121.4U
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章连生
何佳
肖贤来
肖习华
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Magang Group Holding Co Ltd
Maanshan Iron and Steel Co Ltd
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Magang Group Holding Co Ltd
Maanshan Iron and Steel Co Ltd
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Abstract

本实用新型公开了一种煤气专用防卡阻蝶阀,属于管道断流和流量控制装置。特点是阀体两端沿中心线设置轴承支架,轴承支架外端设置凹槽,阀轴套装两组外置轴承,外置轴承装入凹槽中,下端轴承由端盖固定在阀体上,上端轴承穿过阀轴的压盖固定在阀体上,阀轴由外置轴承定位固定在阀体上。优点是该蝶阀结构简单,通过增设外置轴承,增大阀轴与阀体的加工装配间隙,有效解决蝶阀卡死的问题,降低蝶阀检修频次及难度,消除安全隐患,降低检修成本;在阀轴与阀体接触处设防尘圈和O型圈,避免杂质进入密封圈,保证密封圈密封效果;在防尘圈与外密封填料之间形成注油润滑腔体,减小蝶阀转动阻力,同时减少杂质进入,增强蝶阀密封效果。

Figure 201320528121

The utility model discloses a special anti-jamming butterfly valve for gas, which belongs to a pipeline cut-off and flow control device. The characteristic is that the two ends of the valve body are provided with bearing brackets along the center line, and the outer ends of the bearing brackets are provided with grooves. The valve shaft is set with two sets of external bearings, and the external bearings are installed in the grooves. The upper end bearing passes through the gland of the valve shaft and is fixed on the valve body, and the valve shaft is positioned and fixed on the valve body by the external bearing. The advantage is that the structure of the butterfly valve is simple. By adding an external bearing, the processing and assembly gap between the valve shaft and the valve body is increased, which effectively solves the problem of butterfly valve stuck, reduces the frequency and difficulty of butterfly valve maintenance, eliminates potential safety hazards, and reduces maintenance costs. A dust-proof ring and an O-ring are installed at the contact between the shaft and the valve body to prevent impurities from entering the sealing ring and ensure the sealing effect of the sealing ring; an oil-filled lubricating cavity is formed between the dust-proof ring and the outer sealing packing to reduce the rotational resistance of the butterfly valve, and at the same time Reduce the entry of impurities and enhance the sealing effect of the butterfly valve.

Figure 201320528121

Description

煤气专用防卡阻蝶阀Anti-jamming butterfly valve for gas

技术领域 technical field

本实用新型属于管道断流和流量控制装置,尤其涉及用于煤气管道启闭和流量控制的蝶形阀。 The utility model belongs to a pipeline cut-off and flow control device, in particular to a butterfly valve used for gas pipeline opening and closing and flow control.

背景技术 Background technique

蝶阀广泛应用于石油、化工、冶金、水电领域的管道上。目前,使用的蝶阀由阀体、阀板、阀轴和密封轴套组成,阀板固定在阀轴上,置于阀体的阀腔内,由嵌套在阀轴上的密封轴套定位。优点是蝶阀体积小、质量轻,结构简单、启闭迅速。缺陷是这种蝶阀轴颈与轴套的加工装配间隙小至0.5mm,使用时,煤气中的杂质和水气长期腐蚀该间隙部位,导致轴颈与轴套常常抱死,甚至卡死,煤气泄漏,严重影响设备运行的安全性;事故频发更换新蝶阀,增加了备件费用和维修成本,影响了生产。 Butterfly valves are widely used in pipelines in the fields of petroleum, chemical industry, metallurgy, and hydropower. At present, the butterfly valve used is composed of a valve body, a valve plate, a valve shaft and a sealing sleeve. The valve plate is fixed on the valve shaft, placed in the valve cavity of the valve body, and positioned by the sealing sleeve nested on the valve shaft. The advantages are that the butterfly valve is small in size, light in weight, simple in structure and quick to open and close. The disadvantage is that the processing and assembly gap between the journal and the sleeve of this butterfly valve is as small as 0.5mm. Leakage seriously affects the safety of equipment operation; frequent accidents and replacement of new butterfly valves increase spare parts costs and maintenance costs, affecting production.

发明内容 Contents of the invention

为了克服现有技术存在的缺陷,本实用新型提供了一种煤气专用防卡阻蝶阀,解决蝶阀开关卡阻、甚至旋转不动的问题,降低蝶阀检修频次和难度,降低备件消耗,消除安全隐患。 In order to overcome the defects existing in the prior art, the utility model provides a special anti-jamming butterfly valve for gas, which solves the problem of butterfly valve switch jamming and even does not rotate, reduces the frequency and difficulty of butterfly valve maintenance, reduces the consumption of spare parts, and eliminates potential safety hazards .

煤气专用防卡阻蝶阀,包括阀体、阀板和阀轴,阀板固定阀轴上,置于阀体的阀腔内,填料设于阀轴与阀体设定的接触缝隙内,填料压盖由螺栓固定在阀体上,其特点是阀体两端沿中心线设置轴承支架,轴承支架外端设置凹槽,阀轴套装两组外置轴承,外置轴承装入凹槽中,下端轴承由端盖固定在阀体上,上端轴承穿过阀轴的压盖固定在阀体上,阀轴由外置轴承定位固定在阀体上。阀轴与阀体的间隙增大8~10倍。 The special anti-jamming butterfly valve for gas includes a valve body, a valve plate and a valve shaft. The valve plate is fixed on the valve shaft and placed in the valve cavity of the valve body. The cover is fixed on the valve body by bolts. It is characterized in that the two ends of the valve body are provided with bearing brackets along the center line, and the outer ends of the bearing brackets are provided with grooves. The valve shaft is set with two sets of external bearings. The bearing is fixed on the valve body by the end cover, the upper end bearing passes through the gland of the valve shaft and is fixed on the valve body, and the valve shaft is positioned and fixed on the valve body by the external bearing. The gap between the valve shaft and the valve body increases by 8 to 10 times.

本实用新型进一步改进,所述的外置轴承采用自润滑轴承,其内圈与阀轴过渡配合,外圈过渡配合安装在凹槽内;下轴承由端盖固定,端盖固定在阀体上;上轴承穿过阀轴的压盖固定,压盖固定在阀体上。阀轴随外置轴承转动而转动。 The utility model is further improved. The external bearing adopts a self-lubricating bearing, the inner ring of which is transitionally fitted with the valve shaft, and the outer ring is transitionally fitted in the groove; the lower bearing is fixed by the end cover, and the end cover is fixed on the valve body ; The upper bearing is fixed through the gland of the valve shaft, and the gland is fixed on the valve body. The valve shaft rotates with the rotation of the external bearing.

本实用新型进一步改进,在所述阀轴与阀体接触处设密封圈,该密封圈由防尘圈和O型圈构成,防尘圈靠近阀体内侧10mm,可以避免杂质进入密封圈,保证密封圈密封效果,防止蝶阀出现卡涩。 The utility model is further improved. A sealing ring is provided at the contact between the valve shaft and the valve body. The sealing ring is composed of a dust-proof ring and an O-ring. The sealing ring has a sealing effect to prevent the butterfly valve from jamming.

本实用新型进一步改进,在所述阀体上、下部的防尘圈与填料之间形成注油润滑腔体,腔体与阀体上注油孔连通,通过注油孔加注润滑油脂,减小蝶阀转动阻力,同时减少杂质进入,增强蝶阀密封效果。 The utility model is further improved. An oil injection lubricating cavity is formed between the dust-proof rings on the upper and lower parts of the valve body and the filler. The cavity communicates with the oil injection hole on the valve body, and the lubricating grease is injected through the oil injection hole to reduce the rotation of the butterfly valve. resistance, while reducing the entry of impurities and enhancing the sealing effect of the butterfly valve.

与现有技术相比,优点是: Compared with the prior art, the advantages are:

1、该蝶阀结构简单,通过增设外置轴承,增大阀轴与阀体的加工装配间隙,有效解决蝶阀卡死的问题,降低蝶阀检修频次及难度,消除安全隐患,降低检修成本; 1. The structure of the butterfly valve is simple. By adding an external bearing, the processing and assembly gap between the valve shaft and the valve body is increased, which effectively solves the problem of butterfly valve stuck, reduces the frequency and difficulty of butterfly valve maintenance, eliminates potential safety hazards, and reduces maintenance costs;

2、在阀轴与阀体接触处设防尘圈和O型圈,避免杂质进入密封圈,保证密封圈密封效果; 2. A dust-proof ring and an O-ring are installed at the contact between the valve shaft and the valve body to prevent impurities from entering the sealing ring and ensure the sealing effect of the sealing ring;

3、在防尘圈与外密封填料之间形成注油润滑腔体,减小蝶阀转动阻力,同时减少杂质进入,增强蝶阀密封效果。 3. An oil-filled lubricating cavity is formed between the dust-proof ring and the outer sealing packing, which reduces the rotational resistance of the butterfly valve, reduces the entry of impurities at the same time, and enhances the sealing effect of the butterfly valve.

附图说明 Description of drawings

图1为煤气专用防卡阻蝶阀的剖视图; Figure 1 is a cross-sectional view of a special anti-jamming butterfly valve for gas;

图2为图1的I部放大图; Fig. 2 is the enlarged view of part I of Fig. 1;

图3为图1的II部放大图。 Fig. 3 is an enlarged view of part II of Fig. 1 .

图中:1-端盖,2-轴承,2′-轴承,3-轴承支架,3′-轴承支架,4-填料压盖,4′-填料压盖,5-阀体,6-螺栓,7-填料,7′-填料,8-注油润滑腔体,8′-注油润滑腔体,9-阀轴,10-阀腔,11-阀板,12-压盖,13-注油孔,13′-注油孔,14-密封圈,14′-密封圈。 In the figure: 1-end cover, 2-bearing, 2′-bearing, 3-bearing bracket, 3′-bearing bracket, 4-packing gland, 4′-packing gland, 5-valve body, 6-bolt, 7-Packing, 7'-Packing, 8-Oil injection lubrication chamber, 8'-Oil injection lubrication chamber, 9-Valve shaft, 10-Valve chamber, 11-Valve plate, 12-Gland, 13-Oil injection hole, 13 '-oil hole, 14-sealing ring, 14'-sealing ring.

具体实施方式 Detailed ways

下面结合实施例和附图对本实用新型作进一步的描述。 Below in conjunction with embodiment and accompanying drawing, the utility model is further described.

实施例  由图1~3可以看出,煤气专用防卡阻蝶阀,包括阀体5、阀板11和阀轴9,阀板固定阀轴上,置于阀体的阀腔内,填料(7;7′)设于阀轴与阀体设定的接触缝隙内,填料压盖(4;4′)由螺栓6固定在阀体上,阀体两端沿中心线设置轴承支架(3;3′),轴承支架外端设置凹槽,阀轴套装两组外置轴承(2;2′),外置轴承装入凹槽中,下端轴承2由端盖1固定在阀体上,上端轴承2′穿过阀轴的压盖12固定在阀体上,阀轴由外置轴承定位固定在阀体上。阀轴与阀体的间隙增大8~10倍。 Embodiment As can be seen from Figures 1 to 3, the special anti-jamming butterfly valve for gas includes a valve body 5, a valve plate 11 and a valve shaft 9, the valve plate is fixed on the valve shaft, placed in the valve cavity of the valve body, and the packing (7 ; 7') is located in the contact gap set between the valve shaft and the valve body, the packing gland (4; 4') is fixed on the valve body by bolts 6, and the two ends of the valve body are provided with bearing brackets (3; 3 ′), the outer end of the bearing bracket is provided with grooves, the valve shaft is set with two sets of external bearings (2; 2′), the external bearings are installed in the grooves, the lower end bearing 2 is fixed on the valve body by the end cover 1, and the upper end bearing 2' passes through the gland 12 of the valve shaft and is fixed on the valve body, and the valve shaft is positioned and fixed on the valve body by an external bearing. The gap between the valve shaft and the valve body increases by 8 to 10 times.

由图1可以看出,所述的外置轴承(2;2′)采用自润滑轴承,其内圈与阀轴9过渡配合,外圈过渡配合安装在凹槽内;下端轴承2由端盖1固定,端盖固定在阀体上;上端轴承2′穿过阀轴的压盖12固定,压盖固定在阀体上。阀轴随外置轴承转动而转动。 It can be seen from Figure 1 that the external bearing (2; 2′) is a self-lubricating bearing, the inner ring of which is in transition fit with the valve shaft 9, and the outer ring is in transition fit in the groove; the lower end bearing 2 is formed by the end cover 1 is fixed, the end cover is fixed on the valve body; the upper end bearing 2' is fixed through the gland 12 of the valve shaft, and the gland is fixed on the valve body. The valve shaft rotates with the rotation of the external bearing.

由图1可以看出,在所述阀轴9与阀体5接触处设密封圈(14;14′),该密封圈由防尘圈和O型圈构成,防尘圈靠近阀体内侧10mm,可以避免杂质进入密封圈,保证密封圈密封效果,防止蝶阀出现卡涩。 It can be seen from Figure 1 that a sealing ring (14; 14') is provided at the contact between the valve shaft 9 and the valve body 5. The sealing ring is composed of a dust-proof ring and an O-ring, and the dust-proof ring is 10mm closer to the inner side of the valve body. , can prevent impurities from entering the sealing ring, ensure the sealing effect of the sealing ring, and prevent the butterfly valve from jamming.

由图1可以看出,在所述阀体5上、下部的防尘圈与填料(7;7′)之间形成注油润滑腔体(8;8′),腔体与阀体上注油孔(13;13′)连通,通过注油孔加注润滑油脂,减小蝶阀转动阻力,同时减少杂质进入,增强蝶阀密封效果。 It can be seen from Fig. 1 that an oil-filled lubricating cavity (8; 8') is formed between the dust-proof rings on the upper and lower parts of the valve body 5 and the packing (7; 7'), and the cavity and the oil-filling hole on the valve body (13; 13') connected, add lubricating grease through the oil injection hole, reduce the rotation resistance of the butterfly valve, reduce the entry of impurities at the same time, and enhance the sealing effect of the butterfly valve.

Claims (4)

1. the special-purpose anti-block butterfly valve of coal gas, comprises valve body (5), valve plate (11) and valve shaft (9), and valve plate (11) fixedly valve shaft (9) is upper, is placed in the valve pocket of valve body (5) filler (7; 7 ') be located at contacting in gap that valve shaft (9) and valve body (5) set, Gland (4; 4 ') by bolt (6), be fixed on valve body (5) above, it is characterized in that: valve body (5) two ends arrange bearing bracket (3 along center line; 3 '), bearing bracket (3; 3 ') outer end arranges groove, two groups of outboard bearings (2 of valve shaft (9) suit; 2 '), outboard bearing (2; 2 ') pack in groove, it is upper that bottom end bearing (2) is fixed on valve body (5) by end cap (1), and upper end bearing (2 ') is fixed on valve body (5) above through the gland (12) of valve shaft (9), and valve shaft (9) is by outboard bearing (2; 2 ') location be fixed on valve body (5).
2. the special-purpose anti-block butterfly valve of coal gas according to claim 1, is characterized in that: described outboard bearing (2; 2 ') adopt self oiling bearing, its inner ring and valve shaft (9) transition fit, outer ring transition fit is arranged in groove; Bottom end bearing (2) is fixing by end cap (1), and end cap (1) is fixed on valve body (5); Upper end bearing (2 ') is fixing through the gland (12) of valve shaft (9), and gland (12) is fixed on valve body (5).
3. the special-purpose anti-block butterfly valve of coal gas according to claim 1, is characterized in that: in described valve shaft (9) and valve body (5) contacting point, establish seal ring (14; 14 '), sealing circle consists of dust ring and O type circle, and dust ring is near valve body (5) inner side 10mm.
4. the special-purpose anti-block butterfly valve of coal gas according to claim 1, is characterized in that: dust ring and filler (7 in described valve body (5) upper and lower part; 7 ') between form oil injecting lubricating cavity (8; 8 '), cavity (8; 8 ') and the upper oil hole (13 of valve body (5); 13 ') be communicated with.
CN201320528121.4U 2013-08-28 2013-08-28 Jamming-preventing butterfly valve special for gas Expired - Fee Related CN203516765U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105202201A (en) * 2015-10-16 2015-12-30 江苏康创自控工程有限公司 High-sealability dust-proof butterfly valve
CN112283362A (en) * 2020-11-12 2021-01-29 铜陵市经纬流体科技有限公司 High-sealing butterfly valve and machining method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105202201A (en) * 2015-10-16 2015-12-30 江苏康创自控工程有限公司 High-sealability dust-proof butterfly valve
CN112283362A (en) * 2020-11-12 2021-01-29 铜陵市经纬流体科技有限公司 High-sealing butterfly valve and machining method thereof

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Granted publication date: 20140402

Termination date: 20210828