CN203510729U - Material equalization treatment device - Google Patents
Material equalization treatment device Download PDFInfo
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- CN203510729U CN203510729U CN201320717160.9U CN201320717160U CN203510729U CN 203510729 U CN203510729 U CN 203510729U CN 201320717160 U CN201320717160 U CN 201320717160U CN 203510729 U CN203510729 U CN 203510729U
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- housing
- temperature
- blower fan
- treatment
- section bar
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Abstract
The utility model discloses a material equalization treatment device, and relates to a device of material equalization treatment. The device can be used for solving the problem that in existing equalization treatment technologies, in the treatment process, the section bar in each section is heated and stressed in a non-uniform manner to cause deformation, and meanwhile, the energy consumption is high. The device consists of an exhaust port, a heater, a fan, a fixator, a partition bar, a trolley, a guide rail, temperature and humidity sensors, temperature and humidity control cabinets, a steam sprayer, a door, a flexible layer and a shell. The shell (13) is internally divided into upper and lower layers, and the fan (3) is installed in the upper layer inside the shell (13). The operating flow comprises the following steps: I, placing a to-be-processed section bar on the trolley, separating the section bar by use of the partition bar, fixing, pushing the trolley into the shell, and closing the door; II, starting the fan and the heater, and setting the to-be-processed temperature and humidity for thermal treatment; III, after thermal treatment, cooling to room temperature, discharging the section bar out of the room and completing. The device disclosed by the utility model is higher in treatment precision, good in treatment effect, low in energy consumption, and great in changeable value of single treatment amount.
Description
Technical field
This novel device that relates to material Balance Treatment.
Background technology
At present, most of wood plastic composite and plastic products are all to adopt hot-extrudable, hot injection moulding or heat pressing process moulding.In process, be subject to stronger shear action, melt plasticizing is inhomogeneous, and each position cooling velocity of melt is inhomogeneous, and goods demoulding difficulty etc., all can make section bar produce certain internal stress.Especially goods adopt the mode of chilling in type-approval process, and stress is more obvious.The existence of these internal stress can affect the performances such as dimensional stability in use of goods, rigidity, intensity, impact flexibility, welding precision to a great extent, and will greatly reduce the service life of the finished product becoming with the profile material assembling that does not carry out Balance Treatment and eliminate internal stress.
But existing Balance Treatment technology has some limitations, for example: 1, suitable material is single, just for the section bar of a certain material, heat-treat; 2, the end surface shape of section bar is required strictly, to be only suitable for the edge profile of simple rule; 3, processing is not thorough, in processing procedure, because every section of section bar is heated, still can have a little distortion with unbalance stress; 4, single treatment amount is required strictly; 5, only consider treatment temperature, do not guarantee that whether other environmental factor (as: humidity) of each processing section bar is consistent; 6, consume energy highly, because processed section bar can not get being well heated, cause heat loss serious.
Utility model content
This is novel will solve existing Balance Treatment technology and exist in processing procedure because every section of unbalance stress of section bar produces distortion, the high problem that simultaneously consumes energy, and a kind of material Balance Treatment device is provided.
A kind of material Balance Treatment device is comprised of exhaust outlet, heater, blower fan, fixator, parting bead, dolly, guide rail, Temperature Humidity Sensor, Temperature and Humidity Control cabinet, spray steaming device, chamber door, soft layer and housing;
Enclosure interior is divided into two-layer up and down, and blower fan is equipped with on the upper strata of enclosure interior, and blower fan head, towards a side inwall of housing, is all provided with heater before and after blower fan, and blower fan top is provided with exhaust outlet, and blower fan front upper place is provided with spray steaming device; In housing, lower floor is provided with Temperature Humidity Sensor, the signal output part of Temperature Humidity Sensor is connected with the signal input part of Temperature and Humidity Control cabinet, the control signal output of Temperature and Humidity Control cabinet is connected on the controlled terminal of heater and spray steaming device, the lower floor bottom of enclosure interior is provided with guide rail, dolly is arranged on guide rail, and dolly is provided with fixator, and fixator is provided with soft layer, parting bead is evenly arranged between section bar, and chamber door is arranged on the front of housing.
The operating process of this material Balance Treatment device, specifically according to following steps, carry out:
One, pending section bar is placed on dolly, between every stratotype material, with the parting bead of uniform thickness, separates, regulate fixator to be fixed, then dolly is pushed in housing to close chamber's door;
Two, open blower fan and heater, set pending temperature and humidity, heat-treat;
Three, after heat treatment, cool the temperature to room temperature, go out chamber, complete.
This novel beneficial effect is: this is novel, and in material processed process, thermal medium constantly circulates at material surface, fully contacts with material, not only can guarantee that heat effectively passes to processed section bar, and can guarantee that material each several part is heated evenly.Temperature-rise period and temperature-fall period all carry out stage by stage.Material is subject to processing rear strand and tends towards stability, in use procedure afterwards, greatly reduce the contraction distortion of composite, improve the performances such as dimensional stability in use of section bar, rigidity, intensity, impact flexibility, welding precision, the service life of greatly having improved finished product.This novel method energy consumption is low, processing accuracy is high, widely applicable, treatment effect good, treating capacity is can constant interval large, treatment conditions controllability is good, method is succinct, the cycle is short, pollution-free.
This is novel for material Balance Treatment.
Accompanying drawing explanation
Fig. 1 is the front view of this new device;
Fig. 2 is the left view of this new device.
The specific embodiment
This new technique scheme is not limited to the following cited specific embodiment, also comprises any combination between each specific embodiment.
The specific embodiment one: a kind of material Balance Treatment of present embodiment device is comprised of exhaust outlet 1, heater 2, blower fan 3, fixator 4, parting bead 5, dolly 6, guide rail 7, Temperature Humidity Sensor 8, Temperature and Humidity Control cabinet 9, spray steaming device 10, chamber door 11, soft layer 12 and housing 13;
In present embodiment, blower fan 3 heads are towards a side inwall of housing 13, and during heating, hot blast is done shuttling movement downwards along blower fan 3 headings; Parting bead 5 can be guaranteed to leave enough spaces between section bar, makes medium passing smooth and easy, thereby reaches thermally equivalent.
The specific embodiment two: present embodiment is different from the specific embodiment one: the car body of dolly 6 is provided with the panel that horizontal direction is laid, multi-filament thick stick is set on panel, described multi-filament thick stick extends upward perpendicular to panel, every two leading screws are made between one group and two leading screws and are connected with a pressing plate, and the top of leading screw is combined with handwheel; Stacking placement section bar above panel.Other is identical with the specific embodiment one.
The specific embodiment three: present embodiment is different from the specific embodiment one or two: panel one side end of dolly 6 has groove, is provided with leading screw in groove.Other is identical with the specific embodiment one or two.
The object of slotting in present embodiment is to make leading screw on panel, with respect to panel, do the movement of position, realizes the fastening of the more close section bar heap of leading screw.
The specific embodiment four: present embodiment is different from the specific embodiment one or two: be coated with soft layer 12 on the body of rod of leading screw.Other is identical with the specific embodiment one or two.
When soft layer 12 makes fastening section bar heap in present embodiment, disperse contact force between every section bar and leading screw, make stressed evenly, simultaneously also can be preferably fastening and not produce stress concentrated to the section bar of end face complexity; Leading screw is provided with rule, when fastening, guarantees that the face displacement of each leading screw is consistent, makes the section bar deformation after final processing minimum.
The specific embodiment five: present embodiment is different from the specific embodiment one: the inner fill insulant material of housing 13.Other is identical with the specific embodiment one.
The specific embodiment six: present embodiment is different from the specific embodiment one: the operating process of a kind of material Balance Treatment device described in the specific embodiment one, specifically according to following steps, carry out:
One, pending section bar is placed on dolly 6, the parting bead 5 with uniform thickness between every stratotype material separates, and regulates fixator 4 to be fixed, and then dolly 6 is pushed in housing 13 to close chamber's door 11;
Two, open blower fan 3 and heater 2, set pending temperature and humidity, heat-treat;
Three, after heat treatment, cool the temperature to room temperature, go out chamber, complete.
The specific embodiment seven: present embodiment is different from the specific embodiment six: open spray steaming device 10 controlled humidities in step 2, open exhaust outlet 1 ventilation.Other is identical with the specific embodiment six.
The specific embodiment eight: present embodiment is different from the specific embodiment six: in step 2, design temperature scope is 40 ℃～160 ℃, and humidity range is 0～100%, and control heat treatment time is 1h～120h.Other is identical with the specific embodiment six.
Adopt this novel beneficial effect of following examples checking:
Embodiment mono-:
A kind of material Balance Treatment of the present embodiment device is comprised of exhaust outlet 1, heater 2, blower fan 3, fixator 4, parting bead 5, dolly 6, guide rail 7, Temperature Humidity Sensor 8, Temperature and Humidity Control cabinet 9, spray steaming device 10, chamber door 11, soft layer 12 and housing 13;
The operating process of above-mentioned material Balance Treatment device, specifically according to following steps, carry out:
One, pending section bar is placed on dolly 6, the parting bead 5 with uniform thickness between every stratotype material separates, and regulates fixator 4 to be fixed, and then dolly 6 is pushed in housing 13 to close chamber's door 11;
Two, open blower fan 3 and heater 2, set pending temperature and humidity, heat-treat;
Three, after heat treatment, cool the temperature to room temperature, go out chamber, complete.
Claims (5)
1. a material Balance Treatment device, is characterized in that this material Balance Treatment device is comprised of exhaust outlet (1), heater (2), blower fan (3), fixator (4), parting bead (5), dolly (6), guide rail (7), Temperature Humidity Sensor (8), Temperature and Humidity Control cabinet (9), spray steaming device (10), chamber door (11), soft layer (12) and housing (13);
Housing (13) inside is divided into two-layer up and down, blower fan (3) is equipped with on the inner upper strata of housing (13), blower fan (3) head is towards a side inwall of housing (13), before and after blower fan (3), be all provided with heater (2), blower fan (3) top is provided with exhaust outlet (1), and blower fan (3) front upper place is provided with spray steaming device (10), the interior lower floor of housing (13) is provided with Temperature Humidity Sensor (8), the signal output part of Temperature Humidity Sensor (8) is connected with the signal input part of Temperature and Humidity Control cabinet (9), the control signal output of Temperature and Humidity Control cabinet (9) is connected on the controlled terminal of heater (2) and spray steaming device (10), the inner lower floor bottom of housing (13) is provided with guide rail (7), dolly (6) is arranged on guide rail (7), dolly (6) is provided with fixator (4), fixator (4) is provided with soft layer (12), parting bead (5) is evenly arranged between section bar, chamber door (11) is arranged on the front of housing (13).
2. a kind of material Balance Treatment device according to claim 1, the car body that it is characterized in that dolly (6) is provided with the panel that horizontal direction is laid, multi-filament thick stick is set on panel, described multi-filament thick stick extends upward perpendicular to panel, every two leading screws are made between one group and two leading screws and are connected with a pressing plate, and the top of leading screw is combined with handwheel; Stacking placement section bar above panel.
3. a kind of material Balance Treatment device according to claim 2, is characterized in that panel one side end of dolly (6) has groove, is provided with leading screw in groove.
4. a kind of material Balance Treatment device according to claim 2, is characterized in that being coated with soft layer (12) on the body of rod of leading screw.
5. a kind of material Balance Treatment device according to claim 1, is characterized in that the inner fill insulant material of housing (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320717160.9U CN203510729U (en) | 2013-11-14 | 2013-11-14 | Material equalization treatment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320717160.9U CN203510729U (en) | 2013-11-14 | 2013-11-14 | Material equalization treatment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203510729U true CN203510729U (en) | 2014-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320717160.9U Expired - Fee Related CN203510729U (en) | 2013-11-14 | 2013-11-14 | Material equalization treatment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203510729U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587131A (en) * | 2013-11-14 | 2014-02-19 | 东北林业大学 | Material equalization treatment device and use method thereof |
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2013
- 2013-11-14 CN CN201320717160.9U patent/CN203510729U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587131A (en) * | 2013-11-14 | 2014-02-19 | 东北林业大学 | Material equalization treatment device and use method thereof |
| CN103587131B (en) * | 2013-11-14 | 2015-11-18 | 东北林业大学 | A kind of material equalization treatment device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20181114 |