CN203508746U - Rolling forming machine - Google Patents
Rolling forming machine Download PDFInfo
- Publication number
- CN203508746U CN203508746U CN201320544367.0U CN201320544367U CN203508746U CN 203508746 U CN203508746 U CN 203508746U CN 201320544367 U CN201320544367 U CN 201320544367U CN 203508746 U CN203508746 U CN 203508746U
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- sheet metal
- roller set
- roller
- fluid pressure
- main body
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Abstract
The utility model discloses a rolling forming machine. The rolling forming machine comprises a feeding device, a punching device, a rolling forming device and a shearing device, wherein the feeding device is used for distributing and feeding metal plates to subsequent devices, the punching device is arranged behind the feeding device and is used for punching holes in set positions on the metal plates, the rolling forming device is arranged behind the punching device and is used for carrying out rolling forming on the metal plates, and the shearing device is arranged behind the rolling forming device and is used for shearing the machined metal plates according to set size. Through the adoption of the structure, the rolling forming machine can independently complete all the machining tasks of the metal plates, is high in automation degree, reduces transferring work of semi-products, improves production efficiency, reduces production cost and reduces the defect rate of products.
Description
Technical field
The utility model relates to a kind of roller head machine.
Background technology
Existing Lamp holder and support for lamp decoration generally adopt sheet material to process, rapid growth along with light fixture and support for lamp decoration production quantity, the demand of its auxiliary component is increasing, but the whole process of existing Lamp holder and support for lamp decoration need to use many lathes, therefore in process, needing constantly workpiece to be transferred to another a machine tool from a machine tool processes, waste of manpower, increases man-hour, and then increases production cost.Be necessary to provide a kind of new machine to be used for processing Lamp holder and support for lamp decoration for this reason.
Utility model content
In order to address the above problem, the utility model provides a kind of high efficiency roller head machine.
The utility model solves the technical scheme that its technical problem adopts:
A roller head machine, comprising:
Pay-off, for the sheet metal of providing and delivering toward follow up device;
Hole punched device, is arranged on after pay-off, for desired location on sheet metal is carried out to punching;
Roll forming device, is arranged on after hole punched device, for sheet metal is carried out to roll forming;
Clipping apparatus, is arranged on after roll forming device, for the sheet metal processing is cut off by setting size.
Described pay-off comprises drive motors and rotating disk, and drive motors and rotating disk are in transmission connection, and sheet metal is wrapped on rotating disk.
Described hole punched device comprises all right one way or the other driving rolls that lays respectively at sheet metal both sides, the first frame, servomotor, punching cutter, the first fluid pressure drive device and control device, described driving rolls is rotating to be arranged in the first frame, described driving rolls can and then drive sheet metal to move forward by extrusion metal sheet material, described servomotor, punching cutter, the first fluid pressure drive device and control device are arranged in the first frame, servomotor is connected with control device, described driven by servomotor driving rolls action, described control device is controlled the first fluid pressure drive device action, the first fluid pressure drive device drives punching cutter action.
Described punching cutter comprises front punching cutter and rear punching cutter, and front punching cutter is arranged on before driving rolls, and rear punching cutter is arranged on after driving rolls.
Described roll forming device comprises the second frame and the rotating some roller set that are arranged in the second frame, and described each roller set comprises that the roller of working in coordination of at least two given shapes is for carrying out roll forming to sheet metal.
Described roller set is along the sequencing of sheet metal processing is disposed with:
The first troughing roller group, for processing the first groove on sheet metal;
45 ° of roller set of flanging, for processing the flanging with sheet metal main body angle at 45 ° in sheet metal both sides;
Seaming roller group, forms crimping for conduplication side turnup;
15 ° of roller set of side for process the side that becomes 15 ° of angles with sheet metal main body in sheet metal both sides, and process the second groove on side;
30 ° of roller set of side, become 30 ° of angles for side is processed into sheet metal main body;
45 ° of roller set of side, for being processed into side and sheet metal main body angle at 45 °;
60 ° of roller set of side, become 60 ° of angles for side is processed into sheet metal main body;
75 ° of roller set of side, become 75 ° of angles for side is processed into sheet metal main body;
90 ° of roller set of side, for side is processed into sheet metal main body at an angle of 90;
Proofread and correct roller set for 90 °, for proofreading and correct the perpendicularity of side and sheet metal main body;
Crimping is proofreaied and correct roller set, for crimping shape is proofreaied and correct.
Described crimping is also provided with three 90 ° correction roller set after proofreading and correct roller set.
Described clipping apparatus comprises the 3rd frame, sensor, cutter, the second fluid pressure drive device and controller, described sensor, cutter, the second fluid pressure drive device and controller are arranged in the 3rd frame, described sensor is connected with controller, described controller is controlled the second fluid pressure drive device action, described the second fluid pressure drive device drives cutter action, and sensor is for detection of the sheet metal length through clipping apparatus.
The beneficial effects of the utility model are: adopt the utility model of said structure can the whole processing tasks of complete independently to sheet metal, automaticity is high, has reduced half-finished transfer work, enhances productivity, reduce production costs, reduce product defect rate.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated:
Fig. 1 is assembling schematic diagram of the present utility model;
Fig. 2 is the first troughing roller group schematic diagram;
Fig. 3 is 45 ° of roller set schematic diagrames of flanging;
Fig. 4 is seaming roller group schematic diagram;
Fig. 5 is 15 ° of roller set schematic diagrames of side;
Fig. 6 is 30 ° of roller set schematic diagrames of side;
Fig. 7 is 45 ° of roller set schematic diagrames of side;
Fig. 8 is 60 ° of roller set schematic diagrames of side;
Fig. 9 is 75 ° of roller set schematic diagrames of side;
Figure 10 is 90 ° of roller set schematic diagrames of side;
Figure 11 is 90 ° and proofreaies and correct roller set the first embodiment schematic diagram;
Figure 12 is that crimping is proofreaied and correct roller set schematic diagram;
Figure 13 is 90 ° and proofreaies and correct roller set the second embodiment schematic diagram;
Figure 14 is that sheet metal entered the distortion schematic diagram after roll forming device.
The specific embodiment
With reference to Fig. 1～Figure 12 and Figure 14, the utility model is a kind of roller head machine, comprising:
Pay-off 1, for the sheet metal 2 of providing and delivering toward follow up device;
Hole punched device 3, is arranged on after pay-off 1, for desired location on sheet metal 2 being carried out to punching (in order to be connected and installed);
Roll forming device 4, is arranged on after hole punched device 3, for sheet metal 2 is carried out to roll forming;
Clipping apparatus 5, is arranged on after roll forming device 4, for the sheet metal processing 2 is cut off by setting size.
Pay-off 1 comprises drive motors and rotating disk 11, and drive motors and rotating disk 11 are in transmission connection, and sheet metal 2 is wrapped on rotating disk 11.Adopt the utility model of said structure can the whole processing tasks of complete independently to sheet metal 2, automaticity be high, has reduced half-finished transfer work, enhances productivity, and reduces production costs, and reduces product defect rate.
As shown in the figure, hole punched device 3 can adopt the following specific embodiment: comprise all right one way or the other driving rolls 31 that lays respectively at sheet metal 2 both sides, the first frame 32, servomotor, punching cutter, the first fluid pressure drive device and control device, driving rolls 31 is rotating to be arranged in the first frame 32, driving rolls 31 can and then drive sheet metal 2 to move forward by extrusion metal sheet material 2, servomotor, punching cutter, the first fluid pressure drive device and control device are arranged in the first frame 32, servomotor is connected with control device, 31 actions of driven by servomotor driving rolls, control device is controlled the first fluid pressure drive device action, the first fluid pressure drive device drives punching cutter action.Revolution by from servomotor to control device feedback servo motor, control device calculates by the length of the sheet metal 2 of driving rolls 31 by algorithm, and then controls punching cutter punching on sheet metal 2 desired locations accurately.
As shown in the figure, punching cutter can adopt the following specific embodiment: comprise front punching cutter 33 and rear punching cutter 34, front punching cutter 33 is arranged on before driving rolls 31, and rear punching cutter 34 is arranged on after driving rolls 31.The impact that front punching cutter 33 and 34 punchings simultaneously of rear punching cutter can be cancelled out each other to sheet metal, improves the precision of boring; Meanwhile, the burr that 33 punchings of front punching cutter produce can be removed by driving rolls 31.
As shown in the figure, roll forming device 4 can adopt the following specific embodiment: comprise the second frame 41 and the rotating some roller set that are arranged in the second frame 41, each roller set comprises that the roller of working in coordination of at least two given shapes is for carrying out roll forming to sheet metal 2.
As shown in the figure, roller set is along the sequencing of sheet metal 2 processing is disposed with:
The first troughing roller group 42, for processing the structural strength that the first groove 21, the first grooves 21 can reinforcement metal sheet material 2 on sheet metal 2; The first troughing roller group 42 comprises the first troughing roller 421 and lower the first troughing roller 422, and upper the first troughing roller 421 is provided with projection 423, and lower the first troughing roller 422 is provided with the groove 424 coordinating with projection 423;
45 ° of roller set 43 of flanging, for processing the flanging 22 with sheet metal 2 main body angles at 45 ° in sheet metal 2 both sides; 45 ° of roller set 43 of flanging comprise 45 ° of rollers 431 of upper hem and 45 ° of rollers 432 of lower hem, 45 ° of rollers 431 of upper hem are provided with 45 ° of chamferings on the basis of upper the first troughing roller 421 in both sides, 45 ° of rollers 432 of lower hem are arranged to the shape of mating with 45 ° of rollers 431 of upper hem;
15 ° of roller set 45 of side for process the side 23 that becomes 15 ° of angles with sheet metal 2 main bodys in sheet metal 2 both sides, and process the structural strength that the second groove 24, the second grooves 24 can be strengthened side 23 on side 23; 15 ° of roller set 45 of side comprise 15 ° of rollers 451 of upper side edge and 15 ° of rollers 452 of lower side, 15 ° of roller 451 both sides of upper side edge are provided with the chamfering of 15 °, on 15 ° of rollers 451 of upper side edge, be provided with projection 453,15 ° of rollers 451 of 15 ° of rollers 452 of lower side and upper side edge mate;
30 ° of roller set 46 of side, become 30 ° of angles for side 23 being processed into sheet metal 2 main bodys; 30 ° of roller set 46 of side comprise 30 ° of rollers 461 of upper side edge and 30 ° of rollers 462 of lower side, 30 ° of roller 461 both sides of upper side edge are provided with the chamfering of 30 °, on 30 ° of rollers 461 of upper side edge, be provided with projection 463,30 ° of rollers 461 of 30 ° of rollers 462 of lower side and upper side edge mate;
45 ° of roller set 47 of side, for being processed into side 23 and sheet metal 2 main body angles at 45 °; 45 ° of roller set 47 of side comprise 45 ° of rollers 471 of upper side edge and 45 ° of rollers 472 of lower side, 45 ° of roller 471 both sides of upper side edge are provided with the chamfering of 45 °, on 45 ° of rollers 471 of upper side edge, be provided with projection 473,45 ° of rollers 471 of 45 ° of rollers 472 of lower side and upper side edge mate;
60 ° of roller set 48 of side, become 60 ° of angles for side 23 being processed into sheet metal 2 main bodys; 60 ° of roller set 48 of side comprise 60 ° of rollers 481 of upper side edge and 60 ° of rollers 482 of lower side, and 60 ° of rollers 482 of lower side are arranged to one first groove, and the first recess sidewall and bottom are 60 ° of angles, and the first bottom portion of groove is provided with projection (omitting in figure);
75 ° of roller set 49 of side, become 75 ° of angles for side 23 being processed into sheet metal 2 main bodys; 75 ° of roller set 49 of side comprise 75 ° of rollers 491 of upper side edge and 75 ° of rollers 492 of lower side, and 75 ° of rollers 492 of lower side are arranged to one second groove, and the second recess sidewall and bottom are 75 ° of angles, and the second bottom portion of groove is provided with projection (omitting in figure);
90 ° of roller set 410 of side, for side 23 is processed into sheet metal 2 main bodys at an angle of 90; 90 ° of roller set 410 of side comprise 90 ° of rollers 4101 of upper side edge and 90 ° of rollers 4102 of lower side, and 90 ° of rollers 4102 of lower side are arranged to one the 3rd groove, and the 3rd recess sidewall and bottom are in 90 °, and 90 ° of rollers of 90 ° of rollers of upper side edge and lower side mate;
Proofread and correct roller set 411 for 90 °, for proofreading and correct the perpendicularity of side 23 and sheet metal 2 main bodys; 90 ° proofread and correct roller set 411 comprise left 90 ° proofread and correct rollers 4111, right 90 ° proofread and correct rollers 4112 and in 90 ° proofread and correct rollers 4113;
Crimping is proofreaied and correct roller set 412, for crimping shape is proofreaied and correct; Crimping is proofreaied and correct roller set 412 and is comprised that crimping is proofreaied and correct roller 4121 and Rolldown hem is proofreaied and correct roller 4122, and upper crimping is proofreaied and correct on roller 4121 and is provided with the groove 4123 matching with crimping.
Cooperation by above-mentioned rollers group is can be fast complete completes the processing to sheet metal, and certainly, the utility model also can adopt other roller set to produce the product of other given shapes.
As shown in the figure, crimping is also provided with three 90 ° correction roller set 411 after proofreading and correct roller set 412.By repeatedly the sheet metal 2 processing being proofreaied and correct to the defect rate that can further reduce the product that the utility model produces.
As shown in the figure, clipping apparatus 5 comprises the 3rd frame, sensor, cutter, the second fluid pressure drive device and controller, sensor, cutter, the second fluid pressure drive device and controller are arranged in the 3rd frame, sensor is connected with controller, controller is controlled the second fluid pressure drive device action, the second fluid pressure drive device drives cutter action, and sensor is for detection of the sheet metal length through clipping apparatus.
Be 90 ° of the second embodiments of proofreading and correct roller set 411 as shown in figure 14, be specially the sheet metal that adopts upper and lower two pairs of rollers to process and proofread and correct.
Above-described embodiment is preferred version of the present utility model, and the utility model also can have other embodiments.Those skilled in the art also can make equivalent variations or replacement under the prerequisite without prejudice to the utility model spirit, and the modification that these are equal to or replace is all included in the scope that the application's claim sets.
Claims (8)
1. a roller head machine, is characterized in that comprising:
Pay-off (1), for the sheet metal (2) of providing and delivering toward follow up device;
Hole punched device (3), is arranged on after pay-off (1), for the upper desired location of sheet metal (2) is carried out to punching;
Roll forming device (4), is arranged on after hole punched device (3), for sheet metal (2) is carried out to roll forming;
Clipping apparatus (5), is arranged on after roll forming device (4), for the sheet metal processing (2) is cut off by setting size.
2. a kind of roller head machine as claimed in claim 1, is characterized in that described pay-off (1) comprises drive motors and rotating disk (11), and drive motors and rotating disk (11) are in transmission connection, and sheet metal (2) is wrapped on rotating disk (11).
3. a kind of roller head machine as claimed in claim 1, it is characterized in that described hole punched device (3) comprises all right one way or the other driving rolls (31) that lays respectively at sheet metal (2) both sides, the first frame (32), servomotor, punching cutter, the first fluid pressure drive device and control device, described driving rolls (31) is rotating to be arranged in the first frame (32), described driving rolls (31) can and then drive sheet metal (2) to move forward by extrusion metal sheet material (2), described servomotor, punching cutter, the first fluid pressure drive device and control device are arranged on (32) in the first frame, servomotor is connected with control device, described driven by servomotor driving rolls (31) action, described control device is controlled the first fluid pressure drive device action, the first fluid pressure drive device drives punching cutter action.
4. a kind of roller head machine as claimed in claim 3, it is characterized in that described punching cutter comprises front punching cutter (33) and rear punching cutter (34), it is front that front punching cutter (33) is arranged on driving rolls (31), and rear punching cutter (34) is arranged on after driving rolls (31).
5. a kind of roller head machine as claimed in claim 1, it is characterized in that described roll forming device (4) comprises the second frame (41) and the rotating some roller set that are arranged in the second frame (41), described each roller set comprises that the roller of working in coordination of at least two given shapes is for carrying out roll forming to sheet metal (2).
6. a kind of roller head machine as claimed in claim 5, is characterized in that described roller set is along the sequencing of sheet metal (2) processing is disposed with:
The first troughing roller group (42), for processing the first groove (21) on sheet metal (2);
45 ° of roller set of flanging (43), for processing the flanging (22) with sheet metal (2) main body angle at 45 ° in sheet metal (2) both sides;
Seaming roller group (44), forms crimping for conduplication side (22) turnup;
15 ° of roller set of side (45) for process the side (23) that becomes 15 ° of angles with sheet metal (2) main body in sheet metal (2) both sides, and process the second groove (24) on side (23);
30 ° of roller set of side (46), become 30 ° of angles for side (23) being processed into sheet metal (2) main body;
45 ° of roller set of side (47), for being processed into side (23) and sheet metal (2) main body angle at 45 °;
60 ° of roller set of side (48), become 60 ° of angles for side (23) being processed into sheet metal (2) main body;
75 ° of roller set of side (49), become 75 ° of angles for side (23) being processed into sheet metal (2) main body;
90 ° of roller set of side (410), for side (23) is processed into sheet metal (2) main body at an angle of 90;
Proofread and correct roller set (411) for 90 °, for proofreading and correct the perpendicularity of side (23) and sheet metal (2) main body;
Crimping is proofreaied and correct roller set (412), for crimping shape is proofreaied and correct.
7. a kind of roller head machine as claimed in claim 6, is characterized in that being also provided with three 90 ° correction roller set (411) after described crimping is proofreaied and correct roller set (412).
8. a kind of roller head machine as claimed in claim 1, it is characterized in that described clipping apparatus (5) comprises the 3rd frame, sensor, cutter, the second fluid pressure drive device and controller, described sensor, cutter, the second fluid pressure drive device and controller are arranged in the 3rd frame, described sensor is connected with controller, described controller is controlled the second fluid pressure drive device action, described the second fluid pressure drive device drives cutter action, and sensor is for detection of the sheet metal length through clipping apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320544367.0U CN203508746U (en) | 2013-09-02 | 2013-09-02 | Rolling forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320544367.0U CN203508746U (en) | 2013-09-02 | 2013-09-02 | Rolling forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203508746U true CN203508746U (en) | 2014-04-02 |
Family
ID=50367728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320544367.0U Withdrawn - After Issue CN203508746U (en) | 2013-09-02 | 2013-09-02 | Rolling forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203508746U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464578A (en) * | 2013-09-02 | 2013-12-25 | 中山市富加电器制品有限公司 | Rolling forming machine |
| CN108772456A (en) * | 2018-04-26 | 2018-11-09 | 常州市常蒸制冷科技有限公司 | The preparation method of metal tube for refrigeration equipment |
-
2013
- 2013-09-02 CN CN201320544367.0U patent/CN203508746U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464578A (en) * | 2013-09-02 | 2013-12-25 | 中山市富加电器制品有限公司 | Rolling forming machine |
| CN103464578B (en) * | 2013-09-02 | 2015-12-02 | 中山市富加电器制品有限公司 | A kind of roller head machine |
| CN108772456A (en) * | 2018-04-26 | 2018-11-09 | 常州市常蒸制冷科技有限公司 | The preparation method of metal tube for refrigeration equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140402 Effective date of abandoning: 20151202 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |