CN203508677U - Flexible numerical control rolling and bending full-automatic plate bending machine special for miniature motor shell - Google Patents
Flexible numerical control rolling and bending full-automatic plate bending machine special for miniature motor shell Download PDFInfo
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- CN203508677U CN203508677U CN201320385427.9U CN201320385427U CN203508677U CN 203508677 U CN203508677 U CN 203508677U CN 201320385427 U CN201320385427 U CN 201320385427U CN 203508677 U CN203508677 U CN 203508677U
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- lower rubber
- bending machine
- numerical control
- rubber roller
- plate bending
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Abstract
The utility model discloses a flexible numerical control rolling and bending full-automatic plate bending machine special for a miniature motor shell, and relates to the technical field of plate bending machines. The plate bending machine is characterized in that lower rubber rollers (4) are arranged on a rack (1), upper steel rollers (5) are arranged on the upper sides of the lower rubber rollers (4), a discharge mechanism (8) is arranged on the upper sides of the upper steel rollers (5),and a piston rod of an oil cylinder (6) is connected with rotating shafts of the lower rubber rollers (4); a hydraulic station (2) is arranged on one side of the rack (1), a touch working table (3) is arranged on one side of the discharge mechanism (8), and feed mechanisms (7) are arranged on one sides of the lower rubber rollers (4) and one sides of the upper steel rollers (5). The plate bending machine has the advantages of improving product quality and production efficiency, saving human resources, improving safety performance, avoiding accident potential, simplifying process, saving a great deal of equipment investment and mould cost, and lowering production cost.
Description
Technical field:
The utility model relates to veneer reeling machine technical field, is specifically related to the flexible roll bending full-automatic plate bending machine of a kind of micro electric casing dedicated numerical control.
Background technology:
Micromachine is at household electrical appliance, various electric tool, electronic toy, particularly have application (as automobile wiper, window lifting, skylight keying etc.) very widely in automobile industry.And micro electric casing is the important component part of micromachine.
Along with refinement day by day, specialty are divided the work in the large production of socialization.Micro electric casing manufacturing enterprise is on the increase, and the technique in micro electric casing actual production process is generally at present: blanking---multi-drawing (generally needing left and right 5 times)---shaping---facing.
Above-mentioned technical process exists following shortcoming:
(1), generally selecting stretching rank is SCI or the SPCE of ZF level, and DC04, adopts double-action drawing forcing press or hydraulic press during stretching, can not use common punch press;
(2), the manufacturing procedure of housing is more, stock utilization is not high;
(3), housing outer surface easily abrades, internal diameter size tolerance and form and position tolerance are difficult to control, deviation is larger, affects quality and the use of product;
(4), adopt multi-drawing processing technology, production efficiency is lower.
Utility model content:
The purpose of this utility model is to provide the flexible roll bending full-automatic plate bending machine of a kind of micro electric casing dedicated numerical control, it can improve the quality of product, improve production efficiency, saved human resources, improved security performance, avoided accident potential, simplified technique, saved a large amount of equipment investments and die cost, reduced production costs.
In order to solve the existing problem of background technology, the utility model is to adopt following technical scheme: it comprises frame 1, Hydraulic Station 2, touch operation platform 3, lower rubber roller 4, upper steel rider 5, oil cylinder 6, it also comprises feed mechanism 7, discharging mechanism 8, lower rubber roller 4 is installed in frame 1, the upside of lower rubber roller 4 is provided with steel rider 5, the upside of upper steel rider 5 is provided with discharging mechanism 8, the piston rod of oil cylinder 6 is connected with the rotating shaft of lower rubber roller 4, Hydraulic Station 2 is arranged on a side of frame 1, touch operation platform 3 is arranged on a side of discharging mechanism 8, feed mechanism 7 is arranged on a side of lower rubber roller 4 and upper steel rider 5.
Described feed mechanism 7 comprises material casket 9 and feeding push pedal 10, and feeding push pedal 10 is arranged on a side of material casket 9, and sheet material 12 is released in feeding push pedal 10, and then feeding push pedal 10 retreats, and sheet material 12, according to the gravity fall of self, is realized transfer feed.
Length, the width of described material casket 9 are adjustable, can fix by screw.
The opening part of described material casket 9 is provided with casket plate 9-1, and by casket plate, 9-1 regulates open height h, and open height h is between a sheet material width to a two sheet material width, i.e. b<h<2b.
The rear end of described material casket 9 openings is provided with L shaped adjustable plate 11, regulates the angle of feeding by L shaped adjustable plate 11.
On described discharging mechanism 8, be provided with discharging push pedal 8-1, can release the motor casing after being shaped.
Operation principle of the present utility model is: by through the panel stacking of stamping-out in material casket 9, start power supply, pay-off 10 is pushed to sheet material between upper steel rider 5 and lower rubber roller 4 one by one, lower rubber roller 4 rises and drives plate rotation, plate is subject to the pressure of steel rider 5, be pressed in lower rubber roller 4 elastomers, due to the elastomeric reaction force of lower rubber roller 4, thereby make plate produce Bending Deformation.Now the radius of curvature of the Bending Deformation of plate is affected by steel rider shaft diameter mainly.
In order better to realize motor casing, roll precision and operability, between upper steel rider 5 and lower rubber roller 4, be provided with displacement transducer, and control with the PLC in touch operation platform 3, realize synchronous that lower rubber roller 4 rises and declines, i.e. automatic leveling simultaneously.
The utlity model has following advantage:
One, by the flexible roll bending of lower rubber roller, surface of shell is difficult for being scratched;
Two, due to roll bending one-shot forming, electric machine casing is without attenuate or thicken phenomenon, and cylinder internal diameter dimensional tolerance and form and position tolerance all easily guarantee, be conducive to improve product quality;
Three, realized material loading, feeding, roll bending, the material returned, numerical-control full-automatic integrated, improved production efficiency, saved human resources; The 2nd, improved security performance, avoided accident potential; The 3rd, with respect to traditional forming method, simplified technique, saved a large amount of equipment investments and die cost, reduce production costs;
Four, the harsh requirement to material with respect to pulling method, available common Q 195 cold-reduced sheets are produced qualified product, have saved the cost of raw material.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present utility model,
Fig. 2 is the left view of Fig. 1,
Fig. 3 is the structural representation of feed mechanism 7 in the utility model,
Fig. 4 expects the top view of casket 9 in the utility model,
Fig. 5 expects the sectional view of casket 9 in the utility model.
The specific embodiment:
Referring to Fig. 1-Fig. 5, this specific embodiment adopts following technical scheme: it comprises frame 1, Hydraulic Station 2, touch operation platform 3, lower rubber roller 4, upper steel rider 5, oil cylinder 6, it also comprises feed mechanism 7, discharging mechanism 8, lower rubber roller 4 is installed in frame 1, the upside of lower rubber roller 4 is provided with steel rider 5, the upside of upper steel rider 5 is provided with discharging mechanism 8, the piston rod of oil cylinder 6 is connected with the rotating shaft of lower rubber roller 4, Hydraulic Station 2 is arranged on a side of frame 1, touch operation platform 3 is arranged on a side of discharging mechanism 8, and feed mechanism 7 is arranged on a side of lower rubber roller 4 and upper steel rider 5.
Described feed mechanism 7 comprises material casket 9 and feeding push pedal 10, and feeding push pedal 10 is arranged on a side of material casket 9, and sheet material 12 is released in feeding push pedal 10, and then feeding push pedal 10 retreats, and sheet material 12, according to the gravity fall of self, is realized transfer feed.
Length, the width of described material casket 9 are adjustable, can fix by screw.
The opening part of described material casket 9 is provided with casket plate 9-1, and by casket plate, 9-1 regulates open height h, and open height h be sheet material wide wide to two sheet materials between, i.e. b<h<2b.
The rear end of described material casket 9 openings is provided with L shaped adjustable plate 11, regulates the angle of feeding by L shaped adjustable plate 11.
On described discharging mechanism 8, be provided with discharging push pedal 8-1, can release the motor casing after being shaped.
In this specific embodiment, expect that casket 2 has following feature:
One, size is adjustable: length, width is adjustable.
Two, opening is adjustable: opening be plate wide wide to two plates between, b<h<2b, can pass through casket plate up-down adjustment.
Three, entrance angle is adjustable: feeding angle is adjustable, and the L shaped plate of open rearward end can regulate by screw.
The operation principle of this specific embodiment is: by through the panel stacking of stamping-out in material casket 9, start power supply, pay-off 10 is pushed to sheet material between upper steel rider 5 and lower rubber roller 4 one by one, lower rubber roller 4 rises and drives plate rotation, plate is subject to the pressure of steel rider 5, be pressed in lower rubber roller 4 elastomers, due to the elastomeric reaction force of lower rubber roller 4, thereby make plate produce Bending Deformation.Now the radius of curvature of the Bending Deformation of plate is affected by steel rider shaft diameter mainly.
In order better to realize motor casing, roll precision and operability, between upper steel rider 5 and lower rubber roller 4, be provided with displacement transducer, and control with the PLC in touch operation platform 3, realize synchronous that lower rubber roller 4 rises and declines, i.e. automatic leveling simultaneously.
Generally, rolling a motor casing work piece production time is 10-20 second, has realized material loading, feeding, roll bending, the omnidistance numerically controlled automatic operation of the material returned.
This specific embodiment tool has the following advantages:
One, by the flexible roll bending of lower rubber roller, surface of shell is difficult for being scratched;
Two, due to roll bending one-shot forming, electric machine casing is without attenuate or thicken phenomenon, and cylinder internal diameter dimensional tolerance and form and position tolerance all easily guarantee, be conducive to improve product quality;
Three, realized material loading, feeding, roll bending, the material returned, numerical-control full-automatic integrated, improved production efficiency, saved human resources; The 2nd, improved security performance, avoided accident potential; The 3rd, with respect to traditional forming method, simplified technique, saved a large amount of equipment investments and die cost, reduce production costs;
Four, the harsh requirement to material with respect to pulling method, available common Q 195 cold-reduced sheets are produced qualified product, have saved the cost of raw material.
Claims (5)
1. the flexible roll bending full-automatic plate bending machine of micro electric casing dedicated numerical control, it comprises frame (1), Hydraulic Station (2), touch operation platform (3), lower rubber roller (4), upper steel rider (5), oil cylinder (6), it is characterized in that it also comprises feed mechanism (7), discharging mechanism (8), lower rubber roller (4) is installed in frame (1), the upside of lower rubber roller (4) is provided with steel rider (5), the upside of upper steel rider (5) is provided with discharging mechanism (8), the piston rod of oil cylinder (6) is connected with the rotating shaft of lower rubber roller (4), Hydraulic Station (2) is arranged on a side of frame (1), touch operation platform (3) is arranged on a side of discharging mechanism (8), feed mechanism (7) is arranged on a side of lower rubber roller (4) and upper steel rider (5).
2. the flexible roll bending full-automatic plate bending machine of micro electric casing dedicated numerical control according to claim 1, it is characterized in that described feed mechanism (7) comprises material casket (9) and feeding push pedal (10), feeding push pedal (10) is arranged on a side of material casket (9), and sheet material (12) is released in feeding push pedal (10).
3. the flexible roll bending full-automatic plate bending machine of micro electric casing dedicated numerical control according to claim 2, the opening part that it is characterized in that described material casket (9) is provided with casket plate (9-1), by casket plate (9-1), regulate open height h, and open height h is between a sheet material width to a two sheet material width, i.e. b < h < 2b.
4. the flexible roll bending full-automatic plate bending machine of micro electric casing dedicated numerical control according to claim 2, is characterized in that the rear end of described material casket (9) opening is provided with L shaped adjustable plate (11).
5. the flexible roll bending full-automatic plate bending machine of micro electric casing dedicated numerical control according to claim 1, is characterized in that being provided with discharging push pedal (8-1) on described discharging mechanism (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320385427.9U CN203508677U (en) | 2013-06-28 | 2013-06-28 | Flexible numerical control rolling and bending full-automatic plate bending machine special for miniature motor shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320385427.9U CN203508677U (en) | 2013-06-28 | 2013-06-28 | Flexible numerical control rolling and bending full-automatic plate bending machine special for miniature motor shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203508677U true CN203508677U (en) | 2014-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320385427.9U Expired - Fee Related CN203508677U (en) | 2013-06-28 | 2013-06-28 | Flexible numerical control rolling and bending full-automatic plate bending machine special for miniature motor shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203508677U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104249097A (en) * | 2013-06-28 | 2014-12-31 | 南通超力卷板机制造有限公司 | Numerical control flexible roll bending fully-automatic plate bending machine special for miniature motor enclosure |
-
2013
- 2013-06-28 CN CN201320385427.9U patent/CN203508677U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104249097A (en) * | 2013-06-28 | 2014-12-31 | 南通超力卷板机制造有限公司 | Numerical control flexible roll bending fully-automatic plate bending machine special for miniature motor enclosure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140402 Termination date: 20180628 |
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| CF01 | Termination of patent right due to non-payment of annual fee |