CN203507882U - High-viscosity hardened material slurrying device - Google Patents
High-viscosity hardened material slurrying device Download PDFInfo
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- CN203507882U CN203507882U CN201320623395.1U CN201320623395U CN203507882U CN 203507882 U CN203507882 U CN 203507882U CN 201320623395 U CN201320623395 U CN 201320623395U CN 203507882 U CN203507882 U CN 203507882U
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Abstract
The utility model is applicable to the field of chemical slurrying equipment, and provides a high-viscosity hardened material slurrying device. The slurrying device comprises a slurrying pool and at least one stirrer, wherein the at least one stirrer is used for stirring high-viscosity hardened materials; the slurrying pool is provided with opposite two sides and opposite front and rear sides along the length direction of the slurrying pool; the two sides of the slurrying pool are respectively provided with a slide rail extending along the length direction of the slurrying pool; a train which can perform a reciprocating motion along the slide rails is arranged on the slide rails, and the train is arranged above the slurrying pool; the at least a stirrer is arranged on the train; a feeding groove for accommodating high-viscosity hardened materials and a high-pressure water injection mechanism for flushing the high-viscosity hardened materials in the feeding groove to the slurrying pool are arranged above the front end of the slurrying pool; the rear end of the slurrying pool is provided with an overflow port for discharging slurry. Compared with the prior art, a ball mill is cancelled, so that the energy consumption is lower, and a problem that the efficiency is low because materials are bonded on a steel ball on the ball mill is completely solved.
Description
Technical field
The utility model belongs to chemical industry pulping equipment field, relates in particular to a kind of high viscosity material pulping device that hardens.
Background technology
For high-viscosity materials such as coal slimes, easily form piece, form the material that hardens, or it has been just the bulk that hardens after exploitation out.These high-viscosity materials are reclaimed and add man-hour, generally will be made into slurry, then floatingly select useful material, remove the impurity hardening in piece.Prior art generally adopts ball mill that the high viscosity material that hardens is added to water for ball milling slurrying.。While adopting ball mill slurrying, when grinding high viscosity and hardening material, energy consumption is large, and material is on ball mill.
Utility model content
The purpose of this utility model is to provide a kind of high viscosity material pulping device that hardens, and while being intended to solve the slurrying of available technology adopting ball mill, when grinding high viscosity and hardening material, energy consumption is large, and material is with good adherence of the problem on ball mill.
A kind of high viscosity that is achieved in that the utility model material pulping device that hardens, comprises slurrying pond and at least one mixer; Described slurrying pond has relative both sides and relative forward and backward two ends along its length, and described slurrying pond comprises two the first side walls, front end side wall, rear end sidewall and the base plate that is positioned at both sides; The both sides in described slurrying pond are respectively equipped with the slide rail extending along the length direction in described slurrying pond; On described slide rail, being provided with can be along the reciprocating driving of described slide rail, and top, described slurrying pond is located in described driving; At least one described mixer is installed in described driving; The front end top in described slurrying pond is provided with the harden feed well of material and the described feed well medium-high viscosity material that hardens is washed away into the high-pressure water jet mechanism in described slurrying pond of accommodating high viscosity; The rear end in described slurrying pond offers the overfall of discharging slurries.
Further, described feed well comprises the screen cloth being installed on described slurrying pond, and along on described length direction, described screen cloth has forward and backward both sides; The front side of described screen cloth is fixed in the front end side wall in described slurrying pond, and is positioned at the stage casing of the short transverse of this front end side wall; The rear side of described screen cloth is fixed on top, described slurrying pond.
Further, also comprise slurries run-off, described slurries run-off is connected with the overfall in described slurrying pond.
Further, described high-pressure water jet mechanism comprises the high-pressure water pipe being installed in described slurrying pond and is installed on the fountain head in described high-pressure water pipe.
Particularly, described mixer comprises motor, power transmission shaft and agitator arm; Described power transmission shaft upper end is connected with described motor, and described agitator arm is installed on described power transmission shaft lower end and stretches in described slurrying pond; Described power transmission shaft is installed in described driving.
Further, described power transmission shaft lower end is provided with at least two agitator arms, and the vertical layering of described at least two agitator arm is fixed on described power transmission shaft.
Further, described slide rail comprises two inner orbits of the relative inner of two the first side walls of being located at respectively described slurrying pond, the opposite end of described driving be slidably mounted on two respectively described on inner orbit.
Further, also comprise and be slidably mounted on respectively two support columns on inner orbit described in two; Described two inner orbits are individually fixed on described two the first side walls, and are positioned at the stage casing in corresponding described the first side wall short transverse; Described driving two ends by support column described in two, be supported in two respectively described on inner orbit.
Further, also comprise the gripper shoe that supports described power transmission shaft, the opposite end of described gripper shoe is individually fixed on described two support columns.
Further, the rear end in described slurrying pond is provided with the coarse granule collecting pit being communicated with bottom, described slurrying pond; Along the length direction in described slurrying pond, described slurrying pond base plate is inclined to set, and the rear end height of the base plate in described slurrying pond is lower than its front end height.
The high viscosity of the present utility model material pulping device that hardens, first ejects water under high pressure by high-pressure water jet mechanism, the high viscosity material scour out fritter that hardens is entered in slurrying pond, then stir back and forth by mixer, thereby the high viscosity material that hardens is made to slurries.Compared with prior art, cancelled the use of ball mill, energy consumption is lower, and has overcome materials from bonding completely and on the steel ball of ball mill, cause the problem of Efficiency Decreasing.
Accompanying drawing explanation
Fig. 1 is the harden plan structure schematic diagram of material pulping device of high viscosity that the utility model embodiment provides;
Fig. 2 is the harden main TV structure schematic diagram of material pulping device of the high viscosity of Fig. 1;
Fig. 3 is the harden left TV structure schematic diagram of material pulping device of the high viscosity of Fig. 1.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Refer to Fig. 1 to Fig. 3, a kind of high viscosity that the utility model embodiment provides material pulping device that hardens, comprises slurrying pond 1 and at least one mixer 5.Slurrying pond 1 generally comprises length.Slurrying pond 1 has relative both sides and relative forward and backward two ends along its length.Along slurrying pond 1 length direction, slurrying pond 1 comprises base plate 14, is positioned at two the first side walls 11, front end side wall 12 and the rear end sidewall 13 of both sides, and this slurrying pond 1 is surrounded and formed by two the first side walls 11, front end side wall 12, rear end sidewall 13 and base plate.The both sides in slurrying pond 1 are respectively equipped with the slide rail 6 extending along the length direction in slurrying pond 1.On slide rail 6, being provided with can be along the reciprocating driving 4 of slide rail 6, and 1 top, slurrying pond is located in driving 4; Mixer 5 is installed in driving 4.Driving a vehicle 4 can be above slurrying pond 1 moves back and forth along the length direction in slurrying pond 1, thereby drives mixer 5 to move back and forth along the length direction in slurrying pond 1.The front end top in slurrying pond 1 is provided with the harden feed well 2 of material and the feed well 2 medium-high viscosities material that hardens is washed away to the high-pressure water jet mechanism 3 in system stock tank 1 of accommodating high viscosity.The rear end in slurrying pond 1 offers the overfall 16 of discharging slurries.Mixer 5 is for the stirring pulping pond 1 medium-high viscosity material that hardens, to make slurries.
This high viscosity material pulping device course of work that hardens is as follows:
The high viscosity material that hardens is poured in feed well 2; Water under high pressure is ejected to feed well 2 in high-pressure water jet mechanism 3, thereby washes away high viscosity in feed well 2 material that hardens; High viscosity harden material through water soaking, wash away lower viscosity and decline, partial material is washed into slurries and flows into slurrying pond 1, part is broken up into fritter and is fallen into slurrying pond 1.The high viscosity of the fritter material that hardens sinks to slurrying pond 1 lower floor, further soaks, and loose, reduced viscosity, then back and forth stirs back and forth through mixer 5, and the high viscosity of the fritter material stirring that hardens is become to slurries.The overfall 16 of slurries on slurrying pond 1 flows out, and obtains required slurries.Coarse granule or impurity sink to 1 end of slurrying pond.Adopt ball mill slurrying to compare with prior art, cancelled the use of ball mill, energy consumption is lower, and has overcome materials from bonding completely and on the steel ball of ball mill, cause the problem of Efficiency Decreasing
Slide rail 6 and driving 4 are set, can make mixer 5 stir back and forth on slurrying pond 1, improve stirring efficiency, thereby improve slurrying efficiency, reduce energy consumption.
Further, feed well 2 comprises the screen cloth 21 being installed on slurrying pond 1.With screen cloth 21, make feed well 2, can facilitate water under high pressure to see through screen cloth 21 and wash away high viscosity that screen cloth 21 the catches material that hardens.Use in addition screen cloth 21, as long as by the fixing groove shape structure that can be made in its both sides, thus convenient manufacture.In other embodiment, also available sheet material with holes is made described feed well 2.
Particularly, go up along its length, screen cloth 21 has forward and backward both sides; Screen cloth 21 front sides are fixed in the front end side wall 12 in slurrying pond 1, and are positioned at the stage casing of these front end side wall 12 short transverses; Screen cloth 21 rear sides are fixed on 1 top, slurrying pond, make top and the screen cloth 21 of the front end side wall 12 in slurrying pond 1 be encircled into feed well 2.Like this, by high-pressure water jet mechanism 3 during to screen cloth 21 inject high pressure water, the front end side wall 12 in slurrying pond 1 can prevent that water under high pressure and the high viscosity material that hardens from going out outside slurrying pond 1.
Particularly, the aperture of screen cloth 21 is 5～10cm, thereby it is controlled to make to wash away fritter high viscosity slurrying pond 1 volume of material that hardens from feed well 2.If screen cloth 21 apertures are excessive, enter fritter high viscosity in slurrying pond 1 volume of material that hardens excessive, in stirring pool, be difficult to dispersed with stirring, finally may process as impurity particle, produce waste of material.If screen cloth 21 apertures are too small, need a large amount of water to wash away high viscosity in feed well 2 material that hardens, and length consuming time, efficiency is low.
Further, below feed well 2, be also tiltedly installed with guide plate 15.By guide plate 15, the slurries that flow down on feed well 2 and the high viscosity mixtures of materials that hardens is caused in slurrying pond 1, facilitate mixer 5 to stir.
Further, high-pressure water jet mechanism 3 comprises the high-pressure water pipe 31 being installed in slurrying pond 1 and is installed on the fountain head 32 in high-pressure water pipe 31.Fountain head 32 can be giant, in certain embodiments also can be for being opened in the opening in high-pressure water pipe 31.A plurality of fountain heads 32 can be set in high-pressure water pipe 31, thus in a plurality of positions simultaneously to feed well 2 inject high pressure water, improve flush efficiency, thereby improve slurrying efficiency.Preferably, the pressure of water under high pressure can be 6～12bar.
Further, high-pressure water jet mechanism 3 also comprises the rotary components (not shown) that drives reciprocating rotation in high-pressure water pipe 31 certain angles, as used stepper motor to realize.By making high-pressure water pipe 31 reciprocating rotation in an angle, thereby drive fountain head 32 reciprocating rotation in an angle on it, fountain head 32 is sprayed water in this angle, make water wash away from different perspectives high viscosity in feed well 2 material that hardens, can improve the high viscosity material dispersion that hardens is the efficiency of fritter, accelerates slurrying speed.
Particularly, mixer 5 comprises motor 51, power transmission shaft 52 and agitator arm 53; Power transmission shaft 52 upper ends are connected with motor 51, and agitator arm 53 is installed on power transmission shaft 52 lower ends and stretches in slurrying pond 1; Power transmission shaft 52 is installed in driving 4.By motor 51, drive power transmission shaft 52, drive agitator arm 53 to rotate, thus stirring pulping.Fritter high viscosity in slurrying pond 1 material that hardens, through water soaking, loose, the viscosity of fluffing declines, and the agitator arm 53 of mixer 5 also can smash the high viscosity material that hardens when rotating, and improves slurrying efficiency.
Further, power transmission shaft 52 can be fixed in driving 4 by bearing, thereby can guarantee that power transmission shaft 52 rotates well.
Further, power transmission shaft 52 lower ends are provided with the vertical layering of at least two agitator arm 53, at least two agitator arms 53 and are fixed on power transmission shaft 52.By at least two layers of agitator arm 53 are set, can make stirring region larger, stir more abundant.Further, can also stir a period of time along a direction, then reverse agitating function a period of time; Make to stir more abundant.
Particularly, slide rail 6 comprises that two inner orbit 61, two inner orbits 61 are located at respectively the relative inner of the 1 liang of the first side wall 11 in slurrying pond, and driving 4 two ends are slidably mounted on respectively on two inner orbits 61.Driving 4 is slided on inner orbit 61, drives mixer 5 in the interior reciprocating motion in slurrying pond 1.
Further, this high viscosity material pulping device that hardens also comprises two support columns 63 that are slidably mounted on respectively on two inner orbits 61.Two inner orbits 61 are individually fixed on two the first side walls 11, and are positioned at the stage casing in corresponding the first side wall 11 short transverses.4 two ends of driving a vehicle are supported on two inner orbits 61 by two support columns 63 respectively.Thereby can be using inner orbit 61 reinforcement on the first side wall 11, improve the intensity of the first side wall 11.Can also reduce the use of material.
The locating wheel 65 of positioning support dagger 63 positions is also installed on the first side wall 11 in slurrying pond 1 further.Locating wheel 65 is set and can to support column 63, positions better on the one hand, also can facilitate on the other hand support column 63 to slide.
Further, slide rail 6 also comprises the outside track 62 in the two the first side walls 11 relative outsides of being located at respectively slurrying pond 1, and driving 4 two ends are slidably mounted on outside track 62.Outside track 62 is set and can more stably supports driving 4.
Further, this high viscosity material pulping device that hardens also comprises two support bars 64 that are slidably mounted on respectively on two outside tracks 62; The opposite end of driving 4 is slidably mounted on two outside tracks 62 by two support bars 64 respectively.Further to strengthen the intensity of slurrying pond 1 the first side wall 11.
In other embodiment, slide rail 6 can also combine and make portal jib crane shape with driving 4, and a plurality of mixers 5 are fixed on its crossbeam.In the present embodiment, driving 4 is perpendicular to slurrying pond 1 length direction, and mixer 5 is fixed in driving 4, and is word order.
Further, this high viscosity material pulping device that hardens also comprises the gripper shoe 66 that supports mixer 5 power transmission shafts 52, and the opposite end of gripper shoe 66 is individually fixed on two support columns 63.Gripper shoe 66 is fixed on support column 63, can move together by following vehicle 4.By gripper shoe 66 is set, further support the power transmission shaft 52 of mixer 5, can make power transmission shaft 52 more stable, transmission better.In addition, in the process of mixer 5 motions, gripper shoe 66 also can stable drive axle 52.
Further, power transmission shaft 52 is connected with described gripper shoe 66 by bearing 67.By bearing 67 is set, connect gripper shoe 66 and power transmission shaft 52, can guarantee that power transmission shaft 52 rotates neatly, thereby drive better agitator arm 53 to rotate.Preferably, can use the bearing 67 with waterproof sealing.Can prevent that like this slurries from entering bearing 67 and damaging.
Further, the rear end in slurrying pond 1 is provided with the coarse granule collecting pit 8 being communicated with 1 bottom, slurrying pond; Along slurrying pond 1 length direction, the base plate 14 in slurrying pond 1 is inclined to set, and the rear end height of the base plate 14 in slurrying pond 1 is lower than its front end height.Like this, when mixer 5 moves stirring, the impurity such as coarse granule or stone can move in coarse granule collecting pit 8 along the base plate 14 tilting, thus impurity in convenient taking-up slurrying pond 1.For the larger slurrying pond 1 of length, while being 10～20m as its length, the tilt fore and aft α of base plate 14 can be 0.5～2 degree.If slurrying pond 1 length is less certainly, base plate 14 tilt fore and aft α can suitably increase; Generally make its forward and backward height difference be advisable at 0.3～0.5m.
Certainly, generally coarse granule collecting pit 8 is not to extend on the whole width in slurrying pond 1.Thereby coarse granule collecting pit 8 can be located to the rear end of slurrying pond 1 one sides, 1 base plate 14 edges, slurrying pond also need be obliquely installed perpendicular to slurrying pond 1 length direction like this, and a side height of close coarse granule collecting pit 8 is lower than the side away from coarse granule collecting pit 8.Impurity can be moved in coarse granule collecting pit 8 better.The base plate 14 both sides inclination angle beta in slurrying pond 1 are also to arrange according to width, for slurrying pond 1 width, are 6～9m, and its both sides inclination angle beta can be 2～5 degree.If slurrying pond 1 width is less certainly, the tilt fore and aft β of base plate 14 can suitably increase; Generally make its both sides difference in height be advisable at 0.3～0.5m.
Further, this high viscosity material pulping device that hardens also comprises slurries run-off 7, and slurries run-off 7 is connected with the overfall 16 in slurrying pond 1, to collect by slurries run-off 7 slurries that prepare, or enters subsequent treatment program.
Particularly, overfall 16 is apart from base plate 14 certain altitudes in slurrying pond 1, so that the slurries that only prepare just can overflow.Overfall 16 is highly generally 0.6～1.2m apart from base plate 14, and take can be by 53 submergences of the agitator arm of mixer 5 as easy.
In certain embodiments, can in slurrying pond 1, concentration on-line monitoring device be installed, with the concentration of monitoring system stock tank 1, thus the concentration in on-line monitoring slurrying pond 1, thus the inflow in slurrying pond 1 can be regulated in real time, to regulate concentration of slurry.Certainly can also in slurries run-off 7, concentration on-line monitoring device be installed, the concentration of slurry that monitoring system is standby, to regulate.
Further, can also in slurrying pond 1 or at slurries run-off 7, install for regulating the regulating and controlling mechanism of concentration of slurry, so that the concentration of slurry of monitoring by concentration on-line monitoring device regulates concentration of slurry in real time.Regulating and controlling mechanism can be realized with magnetic valve and water inlet pipe.Can certainly realize by other method, as directly realized with water pump.
This high viscosity material pulping device that hardens can be realized Automatic continuous slurrying, on-line control concentration of slurry.And can carry out large capacity slurrying, be convenient to commercial application.Especially be applicable to, in mining industry, coal slime is carried out to slurrying.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. the high viscosity material pulping device that hardens, comprises slurrying pond and at least one mixer; Described slurrying pond has relative both sides and relative forward and backward two ends along its length, and described slurrying pond comprises two the first side walls, front end side wall, rear end sidewall and the base plate that is positioned at both sides; It is characterized in that: the both sides in described slurrying pond are respectively equipped with the slide rail extending along the length direction in described slurrying pond; On described slide rail, being provided with can be along the reciprocating driving of described slide rail, and top, described slurrying pond is located in described driving; At least one described mixer is installed in described driving; The front end top in described slurrying pond is provided with the harden feed well of material and the described feed well medium-high viscosity material that hardens is washed away into the high-pressure water jet mechanism in described slurrying pond of accommodating high viscosity; The rear end in described slurrying pond offers the overfall of discharging slurries.
2. the high viscosity as claimed in claim 1 material pulping device that hardens, is characterized in that: described feed well comprises the screen cloth being installed on described slurrying pond, and along on described length direction, described screen cloth has forward and backward both sides; The front side of described screen cloth is fixed in the front end side wall in described slurrying pond, and is positioned at the stage casing of the short transverse of this front end side wall; The rear side of described screen cloth is fixed on top, described slurrying pond.
3. the high viscosity as claimed in claim 1 material pulping device that hardens, is characterized in that: also comprise slurries run-off, described slurries run-off is connected with the overfall in described slurrying pond.
4. the material pulping device that hardens of the high viscosity as described in claim 1-3 any one, is characterized in that: described high-pressure water jet mechanism comprises the high-pressure water pipe being installed in described slurrying pond and is installed on the fountain head in described high-pressure water pipe.
5. the material pulping device that hardens of the high viscosity as described in claim 1-3 any one, is characterized in that: described mixer comprises motor, power transmission shaft and agitator arm; Described power transmission shaft upper end is connected with described motor, and described agitator arm is installed on described power transmission shaft lower end and stretches in described slurrying pond; Described power transmission shaft is installed in described driving.
6. the high viscosity as claimed in claim 5 material pulping device that hardens, is characterized in that: described power transmission shaft lower end is provided with at least two agitator arms, and the vertical layering of described at least two agitator arm is fixed on described power transmission shaft.
7. the high viscosity as claimed in claim 5 material pulping device that hardens, it is characterized in that: described slide rail comprises two inner orbits of the relative inner of two the first side walls of being located at respectively described slurrying pond, the opposite end of described driving be slidably mounted on two respectively described on inner orbit.
8. the high viscosity as claimed in claim 7 material pulping device that hardens, is characterized in that: also comprise and be slidably mounted on respectively two support columns on inner orbit described in two; Described two inner orbits are individually fixed on described two the first side walls, and are positioned at the stage casing in corresponding described the first side wall short transverse; Described driving two ends by support column described in two, be supported in two respectively described on inner orbit.
9. the high viscosity as claimed in claim 8 material pulping device that hardens, is characterized in that: also comprise the gripper shoe that supports described power transmission shaft, the opposite end of described gripper shoe is individually fixed on described two support columns.
10. the material pulping device that hardens of the high viscosity as described in claim 1-3 any one, is characterized in that: the rear end in described slurrying pond is provided with the coarse granule collecting pit being communicated with bottom, described slurrying pond; Along the length direction in described slurrying pond, described slurrying pond base plate is inclined to set, and the rear end height of the base plate in described slurrying pond is lower than its front end height.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320623395.1U CN203507882U (en) | 2013-10-10 | 2013-10-10 | High-viscosity hardened material slurrying device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320623395.1U CN203507882U (en) | 2013-10-10 | 2013-10-10 | High-viscosity hardened material slurrying device |
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| CN203507882U true CN203507882U (en) | 2014-04-02 |
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| CN201320623395.1U Expired - Fee Related CN203507882U (en) | 2013-10-10 | 2013-10-10 | High-viscosity hardened material slurrying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233724A (en) * | 2015-09-07 | 2016-01-13 | 河南鑫饰板业有限公司 | Slurry recycling and stirring tank |
-
2013
- 2013-10-10 CN CN201320623395.1U patent/CN203507882U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105233724A (en) * | 2015-09-07 | 2016-01-13 | 河南鑫饰板业有限公司 | Slurry recycling and stirring tank |
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