CN203503732U - Rotary type continuous acid filling machining acid-adding production line - Google Patents
Rotary type continuous acid filling machining acid-adding production line Download PDFInfo
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- CN203503732U CN203503732U CN201320545612.XU CN201320545612U CN203503732U CN 203503732 U CN203503732 U CN 203503732U CN 201320545612 U CN201320545612 U CN 201320545612U CN 203503732 U CN203503732 U CN 203503732U
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- Prior art keywords
- battery
- acid filling
- liquid container
- rotary type
- elevating mechanism
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to the field of storage battery acid filling, and in particular relates to a rotary type continuous acid filling machine acid-adding production line which comprises a high-level liquid injection tank, a conveying line and a rotary type continuous acid filling machine, wherein the rotary type continuous acid filling machine comprises a rack, a power system, a battery lifting mechanism, a liquid storage cylinder assembly and an acid filling valve; the battery lifting mechanism is arranged on the rack; the power system is used for driving the battery lifting mechanism to rotate, ascend and descend vertically; the liquid storage cylinder assembly is connected with the power system; the power system is used for driving the liquid storage cylinder assembly to rotate, ascend and descend vertically; the acid filling valve is arranged on the liquid storage cylinder assembly; when the battery lifting mechanism ascends, a battery on the battery lifting mechanism is vacuumed through the acid filling valve; when the battery on the battery lifting mechanism is propped to a highest level, acid can be filled into the battery through the acid filling valve in negative pressure; the high-level liquid filling tank is arranged on one side of the rack and is connected with the liquid storage cylinder assembly; the conveying line is connected with the battery lifting mechanism.
Description
Technical field
The utility model relates to injecting acid into storage battery field, particularly the continuous acid filling machine of a kind of rotary type acid adding production line.
Background technology
When carrying out storage battery production, need respectively storage battery to be formed to acid filling machine by vacuum system, acid adding pump, acid solution surge tank, acid filling filling, acid filling mouth etc. at present, complex structure is huge, and metering adjustment is simultaneously inconvenient.Acid solution is measured and acid filling is controlled complexity step by step, the discontinuous speed that causes of whole perfusion operation is unhappy, has reduced operating efficiency.
Utility model content
Problem to be solved in the utility model is to provide the continuous acid filling machine of a kind of rotary type acid adding production line, simple in structure, easy to operate, can make each operation of injecting acid into storage battery compacter, is convenient to field management.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme: the continuous acid filling machine of a kind of rotary type acid adding production line, comprise high-order fluid injection tank, the continuous acid filling machine of pipeline and rotary type, the continuous acid filling machine of described rotary type comprises frame, dynamical system, battery elevating mechanism, liquid container assembly and acid filling valve, described battery elevating mechanism is located in described frame, described dynamical system drives the rotation of battery elevating mechanism oscilaltion, described liquid container assembly connects described dynamical system, described dynamical system drives the rotation of liquid container assembly and oscilaltion, described acid filling valve is located on liquid container assembly, when described battery elevating mechanism rises, battery on described battery elevating mechanism vacuumizes by acid filling valve, when the battery on described battery elevating mechanism is pushed up highest order, battery carries out negative pressure acid filling by acid filling valve, described high-order fluid injection tank is located at described frame one side and is connected with liquid container assembly, described pipeline connects described battery elevating mechanism.
Improved, described liquid container assembly comprises liquid container and liquid container elevating mechanism, described liquid container elevating mechanism connects described dynamical system, described liquid container is located at battery elevating mechanism top by liquid container elevating mechanism, and described dynamical system drives liquid container rotation and oscilaltion by liquid container elevating mechanism.
Improved, described liquid container elevating mechanism comprises nut sleeve, screw rod and intermediate sleeve, described screw rod is connected with nut sleeve threaded engagement, described intermediate sleeve lower end is fixedly connected with in nut sleeve, intermediate sleeve upper end connects liquid container, described nut sleeve connects dynamical system by transmission component, and described dynamical system drives the lifting that realizes liquid container for the relative rotation on screw rod of described nut sleeve by transmission component.
Improved, described liquid container elevating mechanism also comprises clutch and fixed lever, described clutch is located at screw rod lower end, described clutch comprises driving disc spacing pressing and driven disc, and described driven disc is fixed on screw rod end, and described driving disc spacing pressing is fixed on fixed lever, when described driving disc spacing pressing and described driven disc attracting state, described screw rod stops operating, and when described driving disc spacing pressing is separated with driven disc, described nut sleeve drives screw rod rotation.
Improved, described acid filling valve comprises valve seat, lower liquid pipe, spool, upper vacuum tube and lower vacuum tube, described valve seat is provided with through hole, described lower liquid pipe is plugged on described valve seat by described through hole is movable, described valve seat is fixed on described liquid container bottom, between described lower liquid pipe and valve seat, be provided with spring, described spool is located at the opening part of through hole, described upper vacuum tube is threaded with spool, described lower vacuum tube is threaded with spool and is inserted in lower liquid pipe, described spool is provided with liquid outlet, described liquid outlet is positioned at described valve seat, described lower liquid pipe moves upward and promotes described liquid outlet outside valve seat.
Improved, described battery elevating mechanism comprises driver, rotating disk, lifting platform and fluctuating orbit, described rotating disk is located in frame, described driver drives turntable rotation, and described fluctuating orbit is fixed in the frame of rotating disk below, described lifting platform is provided with roller, described lifting platform is moved and realizes oscilaltion on fluctuating orbit by roller, and when described lifting platform rises, the battery on described lifting platform vacuumizes, when described lifting platform declines, the battery on described lifting platform carries out negative pressure acid filling.
Improved, described lifting platform comprises top kettle axle, pedestal, battery tray and roller, described top kettle is located in pedestal and in pedestal, does axial motion, described pedestal is located on described rotating disk, described battery tray is fixed on the top of top kettle axle, described roller is located at described top kettle axle one side, and described roller moves and drives top kettle axle lifting on fluctuating orbit.
Improved, described fluctuating orbit is plane cam, the cam curved surface of described plane cam down, between kettle axle bottom, described top and pedestal, be provided with lifting spring, described roller is close on cam curved surface by lifting spring, and described turntable rotation drive roller moves and drives top kettle axle to do elevating movement on cam curved surface.
Beneficial effect of the present invention: by pipeline, battery elevating mechanism, liquid container assembly and acid filling valve are combined on a device, battery is delivered on battery elevating mechanism by pipeline, after battery vacuumizes, directly there is device to carry out acid filling operation, make the continuity between each operation of the present invention better, and the high-order fluid injection tank being connected with liquid container in frame one side setting, can to liquid container, provide acid solution endlessly, compared with prior art, its automatization level is more increased; Meanwhile, in process of production, workman is also convenient to controlled working production process, makes the automaticity of its acid filling machine and the production efficiency of factory higher.
These features of the present utility model and advantage will be below embodiment, accompanying drawing in detailed exposure.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
Fig. 1 is the schematic diagram of the continuous acid filling machine of the utility model rotary type acid adding production line;
Fig. 2 is the schematic diagram of liquid container elevating mechanism of the present utility model;
Fig. 3 is the structural representation of lifting platform of the present utility model;
Fig. 4 is the structural representation of acid filling valve of the present utility model;
Fig. 5 is the partial enlarged drawing at A place in Fig. 2.
Embodiment
The utility model provides the continuous acid filling machine of a kind of rotary type acid adding production line, comprise high-order fluid injection tank, the continuous acid filling machine of pipeline and rotary type, the continuous acid filling machine of described rotary type comprises frame, dynamical system, battery elevating mechanism, liquid container assembly and acid filling valve, described battery elevating mechanism is located in described frame, described dynamical system drives the rotation of battery elevating mechanism oscilaltion, described liquid container assembly connects described dynamical system, described dynamical system drives the rotation of liquid container assembly and oscilaltion, described acid filling valve is located on liquid container assembly, when described battery elevating mechanism rises, battery on described battery elevating mechanism vacuumizes by acid filling valve, when the battery on described battery elevating mechanism is pushed up highest order, battery carries out negative pressure acid filling by acid filling valve, described high-order fluid injection tank is located at described frame one side and is connected with liquid container assembly, described pipeline connects described battery elevating mechanism.By by pipeline, battery elevating mechanism, liquid container assembly and acid filling valve are combined on a device, battery is delivered on battery elevating mechanism by pipeline, after battery vacuumizes, directly there is device to carry out acid filling operation, make the continuity between each operation of the present invention better, and the high-order fluid injection tank being connected with liquid container in frame one side setting, can to liquid container, provide acid solution endlessly, compared with prior art, its automatization level is more increased; Meanwhile, in process of production, workman is also convenient to controlled working production process, makes the automaticity of its acid filling machine and the production efficiency of factory higher.
Accompanying drawing below in conjunction with the utility model embodiment is explained and illustrated the technical scheme of the utility model embodiment, but following embodiment is only preferred embodiment of the present utility model, not all.Embodiment based in execution mode, those skilled in the art are other embodiment that obtains under the prerequisite of not making creative work, all belong to protection range of the present utility model.
Shown in Fig. 5, the continuous acid filling machine of a kind of rotary type acid adding production line, comprise high-order fluid injection tank 8, the continuous acid filling machine of pipeline 7 and rotary type, the continuous acid filling machine of described rotary type comprises frame 1, dynamical system 2, battery elevating mechanism 3, liquid container assembly and acid filling valve 4, described battery elevating mechanism 3 is located in described frame 1, described dynamical system 2 drives 3 rotation the oscilaltions of battery elevating mechanism, described liquid container assembly connects described dynamical system 2, described dynamical system 2 drives the rotation of liquid container assembly and oscilaltion, described acid filling valve 4 is located on liquid container assembly, during concrete enforcement, when battery elevating mechanism 3 rises, battery on described battery elevating mechanism 3 vacuumizes by acid filling valve 4, when described battery elevating mechanism 3 pushes up peak by battery, battery on described battery elevating mechanism 3 carries out negative pressure acid filling by acid filling valve 4, described high-order fluid injection tank 8 is located at described frame 1 one sides and is connected with liquid container assembly, described pipeline 7 connects described battery elevating mechanism 3, battery is delivered to battery elevating mechanism 3 one sides by pipeline 7, general employing is manually placed on battery on battery elevating mechanism 3, then rotary type acid filling machine vacuumizes and acid filling battery.
In the present embodiment, as preferably, liquid container assembly comprises liquid container 5 and liquid container elevating mechanism, described liquid container elevating mechanism connects described dynamical system 2, described liquid container 5 is located at battery elevating mechanism 3 tops by liquid container elevating mechanism, and described dynamical system 2 drives liquid container 5 rotation and oscilaltions by liquid container elevating mechanism.By liquid container elevating mechanism, adjust position and the height of liquid container 5, make acid filling valve 4 position of can having good positioning, insert storage battery and carry out acid filling.
And, further, liquid container elevating mechanism comprises nut sleeve 52, screw rod 53 and intermediate sleeve 51, described screw rod 53 is connected with nut sleeve 52 threaded engagement, described intermediate sleeve 51 lower ends are fixedly connected with in nut sleeve 52, intermediate sleeve 51 upper ends connect liquid container 5, and described nut sleeve 52 connects dynamical system 2 by transmission component, and described dynamical system 2 drives the lifting that realizes liquid container 5 for the relative rotation on described nut sleeve 52 and screw rod 53 by transmission component.
It should be noted that, transmission component comprises axle sleeve 54, connector 56, nut sleeve connector 55, described axle sleeve 54 connection for transmission gears, described nut sleeve connector 55 is fixedly connected with nut sleeve, described axle sleeve 54 is fixedly connected with nut sleeve connector 55 by connector 56, and transmission component is connected to one, compact conformation by axle sleeve 54, connector 56, nut sleeve connector 55 threes, dismounting is easy to maintenance, and each tie point place adopts alignment pin to be connected simultaneously.
Further optimize, liquid container elevating mechanism also comprises clutch and fixed lever 6, described clutch is located at screw rod 53 lower ends, described clutch comprises driving disc spacing pressing 62 and driven disc 61, and described driven disc 61 is fixed on screw rod 53 ends, and described driving disc spacing pressing 62 is fixed on fixed lever 6, when described driving disc spacing pressing 62 and described driven disc 61 attracting state, described screw rod 53 stops operating, and when described driving disc spacing pressing 62 is separated with driven disc 61, described nut sleeve 52 drives screw rod 53 rotations.
As acid filling valve 4, further optimize, acid filling valve 4 comprises valve seat 43, lower liquid pipe 46, spool 44, upper vacuum tube 41 and lower vacuum tube 42, described valve seat 43 is provided with through hole, described lower liquid pipe 46 is plugged on described valve seat 43 by described through hole is movable, described valve seat 43 is fixed on described liquid container 5 bottoms, between described lower liquid pipe 46 and valve seat 43, be provided with spring 45, described spool 44 is located at the opening part of through hole, described upper vacuum tube 41 is threaded with spool 44, described lower vacuum tube 42 is threaded with spool 44 and is inserted in lower liquid pipe 46, on spool 44, be provided with liquid outlet, described liquid outlet is positioned at described valve seat 43, when acid filling valve 4 is during in closed condition, liquid outlet is in valve seat 43, instantly liquid pipe 46 moves upward after jack-up spool 44, liquid outlet is pushed out to outside valve seat 43, thereby opened acid filling valve 4.
Simultaneously, as the important part of the present invention, battery elevating mechanism 3 comprises driver, rotating disk, lifting platform and fluctuating orbit, described rotating disk is located in frame 1, described driver drives turntable rotation, at this, driver is connected with dynamical system 2, by dynamical system 2 transmission power, during concrete enforcement, between rotating disk and frame, by movable axis, be connected, movable axis one end is connected in frame by bearing, the other end is fixed on rotating disk, the rotation of driver drives movable axis, also just can drive turntable rotation, described fluctuating orbit is fixed in the frame of rotating disk below, described lifting platform is provided with roller 35, described lifting platform is moved and realizes oscilaltion on fluctuating orbit by roller 35, when described lifting platform rises, battery on described lifting platform vacuumizes, when described lifting platform declines, battery on described lifting platform carries out negative pressure acid filling.
Further optimize, lifting platform comprises top kettle axle 31, pedestal 34, battery tray 32, described top kettle axle 31 is located in pedestal 34 and is done axial motion pedestal 34 is interior, described pedestal 34 is located on described rotating disk, the main body that pedestal 34 is lifting platform, center is provided with the chamber of an accommodating top kettle axle 31, pedestal 34 be fixed on the rotating disk back side, then opening is also set on rotating disk, make top kettle axle 31 can pass opening oscilaltion on rotating disk of pedestal 34, then the size of the opening on rotating disk is consistent with the size shape of battery tray 32, then, battery tray 32 is fixed on the top of top kettle axle 31, described roller 35 is located at described top kettle axle 31 1 sides, at roller 35, by movable axis and top kettle axle 31, link together, on pedestal 34, offer a chute, movable axis between roller 35 and top kettle axle 31 can be moved on chute, finally roller 35 is located on fluctuating orbit and is moved, thereby make top kettle axle 31 oscilaltions.
Further optimize, fluctuating orbit is plane cam, the cam curved surface of described plane cam down, between kettle axle 31 bottoms, described top and pedestal 34, be provided with lifting spring 33, described roller 35 is close on cam curved surface by lifting spring 33, and described turntable rotation drives roller 35 on cam curved surface, move and drive top kettle axle 31 to do elevating movement.
The utility model operation logic is as follows:
1. open acid filling machine and pipeline, machine and pipeline running.Workman is put into battery on pipeline, and battery moves forward.When battery moves on the continuous acid filling machine of rotary type, another workman shifts battery onto in the battery tray of battery lifting platform of acid filling machine.Machine rotates toward the left side, and battery, by machine band action gyration, rises in the same way.When battery has been pulled to extreme higher position, the spring of acid filling valve is compressed, and acid filling valve is opened, and the acid solution in liquid container pours in sour kettle by the liquid injection pipe of acid filling valve.Battery and sour kettle continue to do gyration in a high position, and the liquid level in sour kettle constantly raises, and in kettle, air vacuum tube from acid filling valve is discharged.
In kettle liquid level arrive under lower vacuum tube along time, in kettle, exhausting loop is plugged, kettle internal gas pressure raises, and stops the acid solution in liquid container to continue down to fill with.So far, machine acid filling has been moved.
3. next, the battery of machine band is rotated further, and when the roller of lifting platform is depressed by plane cam, drives battery and sour kettle to decline, and the spring of acid filling valve is released, and the lower liquid pipe of acid filling valve is depressed, and acid filling valve cuts out.
4. the battery of machine band is rotated further, and when lifting platform drives battery, moves to extreme lower position, and battery lower surface is concordant with rotating disk.Now, workman moves battery and sour kettle combination to pipeline from operating desk the right and is delivered to subsequent processing.
The utility model embodiment is applied to injecting acid into storage battery production line, is especially applied to the continuous acid filling machine of rotary type acid adding production line.
Except above preferred embodiment, the utility model also has other execution mode, those skilled in the art can make various changes and distortion according to the utility model, only otherwise depart from spirit of the present utility model, all should belong to the defined scope of the utility model claims.
Claims (8)
1. the continuous acid filling machine of a rotary type acid adding production line, it is characterized in that: comprise high-order fluid injection tank, the continuous acid filling machine of pipeline and rotary type, the continuous acid filling machine of described rotary type comprises frame, dynamical system, battery elevating mechanism, liquid container assembly and acid filling valve, described battery elevating mechanism is located in described frame, described dynamical system drives the rotation of battery elevating mechanism oscilaltion, described liquid container assembly connects described dynamical system, described dynamical system drives the rotation of liquid container assembly and oscilaltion, described acid filling valve is located on liquid container assembly, when described battery elevating mechanism rises, battery on described battery elevating mechanism vacuumizes by acid filling valve, when the battery on described battery elevating mechanism is pushed up highest order, battery carries out negative pressure acid filling by acid filling valve, described high-order fluid injection tank is located at described frame one side and is connected with liquid container assembly, described pipeline connects described battery elevating mechanism.
2. the continuous acid filling machine of a kind of rotary type according to claim 1 acid adding production line, it is characterized in that: the described liquid container assembly in the continuous acid filling machine of described rotary type acid adding production line comprises liquid container and liquid container elevating mechanism, described liquid container elevating mechanism connects described dynamical system, described liquid container is located at battery elevating mechanism top by liquid container elevating mechanism, and described dynamical system drives liquid container rotation and oscilaltion by liquid container elevating mechanism.
3. the continuous acid filling machine of a kind of rotary type according to claim 2 acid adding production line, it is characterized in that: the described liquid container elevating mechanism in the continuous acid filling machine of described rotary type acid adding production line comprises nut sleeve, screw rod and intermediate sleeve, described screw rod is connected with nut sleeve threaded engagement, described intermediate sleeve lower end is fixedly connected with in nut sleeve, intermediate sleeve upper end connects liquid container, described nut sleeve connects dynamical system by transmission component, and described dynamical system drives the lifting that realizes liquid container for the relative rotation on screw rod of described nut sleeve by transmission component.
4. the continuous acid filling machine of a kind of rotary type according to claim 3 acid adding production line, it is characterized in that: the described liquid container elevating mechanism in the continuous acid filling machine of described rotary type acid adding production line also comprises clutch and fixed lever, described clutch is located at screw rod lower end, described clutch comprises driving disc spacing pressing and driven disc, described driven disc is fixed on screw rod end, described driving disc spacing pressing is fixed on fixed lever, when described driving disc spacing pressing and described driven disc attracting state, described screw rod stops operating, when described driving disc spacing pressing is separated with driven disc, described nut sleeve drives screw rod rotation.
5. the continuous acid filling machine of a kind of rotary type according to claim 1 acid adding production line, it is characterized in that: the described acid filling valve in the continuous acid filling machine of described rotary type acid adding production line comprises valve seat, lower liquid pipe, spool, upper vacuum tube and lower vacuum tube, described valve seat is provided with through hole, described lower liquid pipe is plugged on described valve seat by described through hole is movable, described valve seat is fixed on described liquid container bottom, between described lower liquid pipe and valve seat, be provided with spring, described spool is located at the opening part of through hole, described upper vacuum tube is threaded with spool, described lower vacuum tube is threaded with spool and is inserted in lower liquid pipe, described spool is provided with liquid outlet, described liquid outlet is positioned at described valve seat, described lower liquid pipe moves upward and promotes described liquid outlet outside valve seat.
6. the continuous acid filling machine of a kind of rotary type according to claim 1 acid adding production line, it is characterized in that: the described battery elevating mechanism in the continuous acid filling machine of described rotary type acid adding production line comprises driver, rotating disk, lifting platform and fluctuating orbit, described rotating disk is located in frame, described driver drives turntable rotation, described fluctuating orbit is fixed in the frame of rotating disk below, described lifting platform is provided with roller, described lifting platform is moved and realizes oscilaltion on fluctuating orbit by roller, when described lifting platform rises, battery on described lifting platform vacuumizes, when described lifting platform declines, battery on described lifting platform carries out negative pressure acid filling.
7. the continuous acid filling machine of a kind of rotary type according to claim 6 acid adding production line, it is characterized in that: the described lifting platform in the continuous acid filling machine of described rotary type acid adding production line comprises top kettle axle, pedestal, battery tray, described top kettle is located in pedestal and in pedestal, does axial motion, described pedestal is located on described rotating disk, described battery tray is fixed on the top of top kettle axle, described roller is located at described top kettle axle one side, and described top kettle axle is moved and realizes oscilaltion on fluctuating orbit by roller.
8. the continuous acid filling machine of a kind of rotary type according to claim 7 acid adding production line, it is characterized in that: the described fluctuating orbit in the continuous acid filling machine of described rotary type acid adding production line is plane cam, the cam curved surface of described plane cam down, between kettle axle bottom, described top and pedestal, be provided with lifting spring, described roller is close on cam curved surface by lifting spring, and described turntable rotation drive roller moves and drives top kettle axle to do elevating movement on cam curved surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320545612.XU CN203503732U (en) | 2013-09-03 | 2013-09-03 | Rotary type continuous acid filling machining acid-adding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320545612.XU CN203503732U (en) | 2013-09-03 | 2013-09-03 | Rotary type continuous acid filling machining acid-adding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203503732U true CN203503732U (en) | 2014-03-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320545612.XU Expired - Lifetime CN203503732U (en) | 2013-09-03 | 2013-09-03 | Rotary type continuous acid filling machining acid-adding production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203503732U (en) |
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2013
- 2013-09-03 CN CN201320545612.XU patent/CN203503732U/en not_active Expired - Lifetime
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Granted publication date: 20140326 |