CN203503228U - Vertical type multidirectional welding simulation operation training device - Google Patents
Vertical type multidirectional welding simulation operation training device Download PDFInfo
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- CN203503228U CN203503228U CN201320542340.8U CN201320542340U CN203503228U CN 203503228 U CN203503228 U CN 203503228U CN 201320542340 U CN201320542340 U CN 201320542340U CN 203503228 U CN203503228 U CN 203503228U
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- position tracker
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Abstract
The utility model discloses a vertical type multidirectional welding simulation operation training device. The training device comprises a control cabinet, a touch screen display, a support, a simulation test board, an adjustable rotating shaft, connecting cylinders and a simulation welding gun. The connecting cylinders comprise a vertical cylinder and a transverse cylinder vertically arranged on the side surface of the vertical cylinder. The side wall of the transverse cylinder is provided with multiple through holes, and the vertical cylinder is fixed to the support. The adjustable rotating shaft is provided with multiple through holes in the radial direction, one end of the adjustable rotating shaft stretches into the transverse cylinder, and the adjustable rotating shaft is fixed to the transverse cylinder via pins penetrating the through holes in the adjustable rotating shaft and the through holes in the transverse cylinder. An electromagnetic position tracker emitter and the simulation test board are fixed to the adjustable rotating shaft. An electromagnetic position tracker receiver is fixedly arranged on the simulation welding gun. The control cabinet is connected with the touch screen display, the electromagnetic position tracker receiver and the electromagnetic position tracker emitter. The vertical type multidirectional welding simulation operation training device is simple in structure, is convenient to use, and multidirectional simulation welding operation training comprising horizontal position welding, vertical position welding and over-head position welding can be achieved via the flexible cooperation of the adjustable rotating shaft and the connecting cylinders.
Description
Technical field
The utility model relates to welding technology field, a kind of welding analog operation training apparatus of special design.
Background technology
Solder technology is an aspect important in modern industrial technology, and it is widely used in the fields such as shipbuilding, automobile, petroleum gas and Aero-Space.Although current various automatic welding and semiautomatic welding development are rapidly, specific to China's national situation, covered arc welding still has application more widely.Because with respect to automatic welding and semiautomatic welding, covered arc welding is more flexible, convenient and cost is lower.Wherein, the welding of horizontal position welding position refers to the welding technology of horizontal direction on vertical or clinoplane, it is a kind of welding technology of more difficult grasp, needs to consume a large amount of materials and the time gropes repeatedly in actual welding study, could grasp horizontal position welding position welding operation basic skills.This phenomenon has brought challenge to traditional welding training, how to shorten the welders training cycle, and how allowing new welder grasp fast horizontal position welding position solder technology becomes a new problem.Still blank aspect the visual Simulation welding training of SMAW horizontal position welding position welding process.
Virtual reality technology develops into welding training field, horizontal position welding position and has brought new thinking-virtual welding training.Traditional welding training cycle is long, it is large to pollute, loss is high, easily to new student cause as burnt, the harm such as electric shock, directly cause that training cost is higher, weak effect.Meanwhile, because covered arc welding horizontal position welding position is welded with certain risk, bring pressure at heart easily to elementary welding student, make them can not enter fast learning state.Simulation training can well address the above problem in the application in welding training field.First, the loss of simulation welding training is little, pollution-free, not only meets the requirement of energy-saving and emission-reduction, can also reduce greatly training cost; Secondly, adopt the auxiliary teacher's of simulation welding gear pattern student to be imparted knowledge to students and can improve greatly qualified teachers' utilization factor, man-to-man poor efficiency training pattern in the welding training that thoroughly breaks traditions; Finally, simulation welding training equipment is multimedia technology comprehensively, makes welding teaching more lively, interesting, and can allow student learn targetedly, has improved learning efficiency and effect.
At home, Harbin Institute of Technology is in the research work taking up for 1987 aspect virtual welding training, and First model machine is succeeded in developing in this school in May, 1991.1998, Jilin Industry University designed a kind of training system of simulation welding operation of optics.2006, University Of Tianjin and Hong Kong University proposed a kind of welding training system based on virtual reality and sense of touch guide.2009, the people such as Liu Shengchang of armored forces technology institute published thesis " research of covered arc welding operation simulation training system ", for bringing new approaches in simulation welding training field.Abroad, the research work of Germany, U.S. beginning this respect early, the state such as French, Australian, Japanese is also in last century Mo beginning correlative study, and in succession obtains certain achievement.
Xi'an Communications University's institute of welding has been developed " welding operation simulator " model machine HTS-08, and obtains national inventing patent in 2008.On this basis, model machine HTS-08 was carried out to progressively improvement and perfection in nearly 2 years, and in succession develop HTS-09 experiment type, HTS-10 improvement type and HTS-11 horizontal position welding position welding training type.
HTS-11 is mainly by detection module, 3D scene module, and evaluation module and theory examination module form.Detection module hardware is mainly comprised of electromagnetic type position tracker, simulation soldering turret, touch-screen display and simulation test plate (panel), and in conjunction with advanced image processing techniques, can be accurately, the real-time positional information that welder's operation detected, realize accuracy of detection ± 0.5mm.3D scene module based on virtual reality technology and finite element simulation simulation carry out three-dimensional scenic modeling, realize the scaling loss of welding rod, send arc light and generation and splash and wait vivid effect, to user with good experience.Evaluation module utilizes Implementation of Expert System to comprise Real-Time Evaluation, and welding inclination angle is evaluated, and the functions such as arc manipulation trajectory analysis and failure prediction, can provide more believable evaluation result.Theory examination module is a relatively independent module of HTS-11, by using Fox Pro database technique theory study and the relevant function of taking an examination.Teacher is set a question to sentence to roll up and have good booster action.
Existing welding operation analog training device structure is complicated, during actual use, can only carry out the welding of single attitude, cannot realize multi-faceted welding operation.
Utility model content
The purpose of this utility model is to provide a kind of vertical multi-faceted welding analog operation training apparatus, and it can realize multi-faceted welding operation.
To achieve these goals, the utility model adopts following technical scheme:
A vertical multi-faceted welding analog operation training apparatus, comprises switch board, touch-screen display, bracing frame, simulation test plate (panel), adjustable rotating shaft, connecting cylinder and simulated welding gun; Connecting cylinder comprises column and is vertically installed in the horizontal cylinder of column side; The sidewall of horizontal cylinder is provided with some through holes; Column is fixed on bracing frame; Upwards there are some through holes in adjustable rotating shaft footpath, and adjustable rotating shaft one end is stretched in horizontal cylinder, and through hole and the through hole on horizontal cylinder that adjustable rotating shaft is passed on it by pin are fixed on horizontal cylinder; In adjustable rotating shaft, be fixed with electromagnetic type position tracker transmitter and simulation test plate (panel); On simulated welding gun, be installed with electromagnetic type position tracker receiver; In switch board, comprise electromagnetic type position tracker controller, power supply and computing machine; Power supply is used to computing machine, electromagnetic type position tracker controller and touch-screen display that power supply is provided; Computing machine connects electromagnetic type position tracker controller, touch-screen display and electromagnetic type position tracker receiver; Electromagnetic type position tracker controller connects described electromagnetic type position tracker transmitter.
The utility model further improves and is: the footpath of adjustable rotating shaft evenly arranges four through holes between making progress.
The utility model further improves and is: column and horizontal cylinder are hollow cylinder; On the sidewall of column and the sidewall of bracing frame, be equipped with some through holes; Column passes through hole on its sidewall by pin and the through hole on bracing frame is fixed on bracing frame.
With respect to prior art, the utlity model has following beneficial effect: a kind of vertical multi-faceted welding analog operation training apparatus of utility model, it is simple in structure, easy to use, by adjustable rotating shaft, coordinate with the flexible of connecting cylinder, can realize the multi-faceted simulation welding operation of horizontal position welding, vertical position welding and overhead welding training; By flexible cooperation the between connecting cylinder and bracing frame, can be flexibly according to the height of user's height adjustment simulation test plate (panel); By the use of electromagnetic type position tracker, can detect accurately and fast space angle and the coordinate of simulated electrode when simulation welding, computing machine can occasionally simulate simulation welding image by this space angle and coordinate data in real time in conjunction with molten bath, weld seam model on touch-screen display.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is connecting cylinder and the schematic diagram that coordinates of adjustable rotating shaft;
Fig. 3 is horizontal position schematic diagram;
Fig. 4 is vertical position of welding schematic diagram;
Fig. 5 is overhead position schematic diagram.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Refer to shown in Fig. 1 to Fig. 5, a kind of vertical multi-faceted welding analog operation training apparatus of the utility model, comprises switch board 1, touch-screen display 2, bracing frame 3, simulation test plate (panel) 4, adjustable rotating shaft 5 and connecting cylinder 6.
Connecting cylinder 6 comprises column 61 and the horizontal cylinder 62 that is vertically installed in column 61 sides, and column 61 is hollow cylinder with horizontal 62; On the sidewall of column 61 and horizontal cylinder 62, be equipped with a plurality of through holes; Column 61 is fixed on bracing frame 3 through the through hole on column 61 and bracing frame 3 by pin 7.Adjustable rotating shaft 5 is provided with rotation axis 51, and upwards there are some through holes in the footpath of rotation axis 51, and rotation axis 51 stretches in horizontal cylinder 62, and rotation axis 51 is fixed on horizontal cylinder 62 through the through hole on rotation axis 51 and horizontal cylinder 62 by pin 7.The footpath of rotation axis 51 interval 90 degree that makes progress arranges four through holes, is also fixed with electromagnetic type position tracker transmitter 8 and simulation test plate (panel) 4 in adjustable rotating shaft 5; By rotating adjustable rotating shaft 5, can make to simulate test plate (panel) 4 and be 0 with horizontal direction.、90。, and 180.Angle, by the pin hole between horizontal cylinder 62 and rotation axis 51 and position, can realize horizontal position welding (Fig. 3), vertical position welding (Fig. 4) and (Fig. 5) multi-faceted simulation welding operation training of welding in the overhead position.
In adjustable rotating shaft 5, close on simulation test plate (panel) 4 places and be fixed with electromagnetic type position tracker transmitter 8; On simulated welding gun 9, be installed with electromagnetic type position tracker receiver 91.In switch board 1, comprise electromagnetic type position tracker controller, power supply and computing machine, power supply is used to computing machine, electromagnetic type position tracker controller and touch-screen display 2 that power supply is provided.Computing machine connects electromagnetic type position tracker controller, touch-screen display 2 and electromagnetic type position tracker receiver 91.Wherein the computing machine in cabinet is responsible for processing the angle position data that electromagnetic type position tracker receiver 91 detects, thereby builds simulation welding scene.
During work, simulated electrode 9 is simulated welding on simulation test plate (panel) 4, computer control electromagnetic type position tracker controller, make electromagnetic type position tracker transmitter 8 constantly send electromagnetic wave, the electromagnetic wave that electromagnetic type position tracker receiver 91 reception electromagnetic type position tracker transmitters 8 on simulated electrode 4 send also sends the signal receiving to computing machine, the signal that computing machine receives according to electromagnetic type position tracker receiver 91 is judged space angle and the coordinate of simulated electrode 9 when simulation welding, by this space angle and coordinate data in conjunction with molten bath, weld seam model simulates simulation welding image in real time on touch-screen display 2.
Claims (3)
1. a vertical multi-faceted welding analog operation training apparatus, is characterized in that, comprises switch board (1), touch-screen display (2), bracing frame (3), simulation test plate (panel) (4), adjustable rotating shaft (5), connecting cylinder (6) and simulated welding gun (9); Connecting cylinder (6) comprises column (61) and is vertically installed in the horizontal cylinder (62) of column (61) side; The sidewall of horizontal cylinder (62) is provided with some through holes; Column (61) is fixed on bracing frame (3); Upwards there are some through holes in adjustable rotating shaft (5) footpath, and adjustable rotating shaft (5) one end is stretched in horizontal cylinder (62), and through hole and the through hole on horizontal cylinder (62) that adjustable rotating shaft (5) is passed on it by pin are fixed on horizontal cylinder (62); In adjustable rotating shaft (5), be fixed with electromagnetic type position tracker transmitter (8) and simulation test plate (panel) (4); On simulated welding gun (9), be installed with electromagnetic type position tracker receiver (91); In switch board (1), comprise electromagnetic type position tracker controller, power supply and computing machine; Power supply is used to computing machine, electromagnetic type position tracker controller and touch-screen display (2) that power supply is provided; Computing machine connects electromagnetic type position tracker controller, touch-screen display (2) and electromagnetic type position tracker receiver (91); Electromagnetic type position tracker controller connects described electromagnetic type position tracker transmitter (8).
2. a kind of vertical multi-faceted welding analog operation training apparatus according to claim 1, is characterized in that, the footpath of adjustable rotating shaft (5) upwards evenly arranges four through holes.
3. a kind of vertical multi-faceted welding analog operation training apparatus according to claim 1, is characterized in that, column (61) and horizontal cylinder (62) are hollow cylinder; On the sidewall of the sidewall of column (61) and bracing frame (3), be equipped with some through holes; Column (61) passes through hole on its sidewall by pin and the through hole on bracing frame (3) is fixed on bracing frame (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320542340.8U CN203503228U (en) | 2013-09-02 | 2013-09-02 | Vertical type multidirectional welding simulation operation training device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320542340.8U CN203503228U (en) | 2013-09-02 | 2013-09-02 | Vertical type multidirectional welding simulation operation training device |
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| CN203503228U true CN203503228U (en) | 2014-03-26 |
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| CN201320542340.8U Expired - Lifetime CN203503228U (en) | 2013-09-02 | 2013-09-02 | Vertical type multidirectional welding simulation operation training device |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9221117B2 (en) | 2009-07-08 | 2015-12-29 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9230449B2 (en) | 2009-07-08 | 2016-01-05 | Lincoln Global, Inc. | Welding training system |
| US9685099B2 (en) | 2009-07-08 | 2017-06-20 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9773429B2 (en) | 2009-07-08 | 2017-09-26 | Lincoln Global, Inc. | System and method for manual welder training |
| US9836987B2 (en) | 2014-02-14 | 2017-12-05 | Lincoln Global, Inc. | Virtual reality pipe welding simulator and setup |
| US10083627B2 (en) | 2013-11-05 | 2018-09-25 | Lincoln Global, Inc. | Virtual reality and real welding training system and method |
| US10198962B2 (en) | 2013-09-11 | 2019-02-05 | Lincoln Global, Inc. | Learning management system for a real-time simulated virtual reality welding training environment |
| US10475353B2 (en) | 2014-09-26 | 2019-11-12 | Lincoln Global, Inc. | System for characterizing manual welding operations on pipe and other curved structures |
| US10473447B2 (en) | 2016-11-04 | 2019-11-12 | Lincoln Global, Inc. | Magnetic frequency selection for electromagnetic position tracking |
| US10803770B2 (en) | 2008-08-21 | 2020-10-13 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
| US11475792B2 (en) | 2018-04-19 | 2022-10-18 | Lincoln Global, Inc. | Welding simulator with dual-user configuration |
| US11557223B2 (en) | 2018-04-19 | 2023-01-17 | Lincoln Global, Inc. | Modular and reconfigurable chassis for simulated welding training |
-
2013
- 2013-09-02 CN CN201320542340.8U patent/CN203503228U/en not_active Expired - Lifetime
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| US11030920B2 (en) | 2008-08-21 | 2021-06-08 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
| US10803770B2 (en) | 2008-08-21 | 2020-10-13 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
| US11521513B2 (en) | 2008-08-21 | 2022-12-06 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
| US11715388B2 (en) | 2008-08-21 | 2023-08-01 | Lincoln Global, Inc. | Importing and analyzing external data using a virtual reality welding system |
| US10068495B2 (en) | 2009-07-08 | 2018-09-04 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9221117B2 (en) | 2009-07-08 | 2015-12-29 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9773429B2 (en) | 2009-07-08 | 2017-09-26 | Lincoln Global, Inc. | System and method for manual welder training |
| US10347154B2 (en) | 2009-07-08 | 2019-07-09 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9685099B2 (en) | 2009-07-08 | 2017-06-20 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US10522055B2 (en) | 2009-07-08 | 2019-12-31 | Lincoln Global, Inc. | System for characterizing manual welding operations |
| US9230449B2 (en) | 2009-07-08 | 2016-01-05 | Lincoln Global, Inc. | Welding training system |
| US9269279B2 (en) | 2010-12-13 | 2016-02-23 | Lincoln Global, Inc. | Welding training system |
| US10198962B2 (en) | 2013-09-11 | 2019-02-05 | Lincoln Global, Inc. | Learning management system for a real-time simulated virtual reality welding training environment |
| US10083627B2 (en) | 2013-11-05 | 2018-09-25 | Lincoln Global, Inc. | Virtual reality and real welding training system and method |
| US11100812B2 (en) | 2013-11-05 | 2021-08-24 | Lincoln Global, Inc. | Virtual reality and real welding training system and method |
| US9836987B2 (en) | 2014-02-14 | 2017-12-05 | Lincoln Global, Inc. | Virtual reality pipe welding simulator and setup |
| US10720074B2 (en) | 2014-02-14 | 2020-07-21 | Lincoln Global, Inc. | Welding simulator |
| US10475353B2 (en) | 2014-09-26 | 2019-11-12 | Lincoln Global, Inc. | System for characterizing manual welding operations on pipe and other curved structures |
| US10473447B2 (en) | 2016-11-04 | 2019-11-12 | Lincoln Global, Inc. | Magnetic frequency selection for electromagnetic position tracking |
| US11475792B2 (en) | 2018-04-19 | 2022-10-18 | Lincoln Global, Inc. | Welding simulator with dual-user configuration |
| US11557223B2 (en) | 2018-04-19 | 2023-01-17 | Lincoln Global, Inc. | Modular and reconfigurable chassis for simulated welding training |
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Granted publication date: 20140326 |
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