CN202741926U - Welding operation simulation training equipment - Google Patents
Welding operation simulation training equipment Download PDFInfo
- Publication number
- CN202741926U CN202741926U CN2012204338935U CN201220433893U CN202741926U CN 202741926 U CN202741926 U CN 202741926U CN 2012204338935 U CN2012204338935 U CN 2012204338935U CN 201220433893 U CN201220433893 U CN 201220433893U CN 202741926 U CN202741926 U CN 202741926U
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Abstract
The utility model provides welding operation simulation training equipment which comprises a simulation mask, a simulation welding power supply and an upright, wherein a display and a simulation test panel are mounted on the upright; the upright is vertically mounted on a base; a helmet supporting frame is arranged at the top end of the upright; the simulation mask comprises a mask and a helmet fixing ring, fixing ring adjusting bolts, video glasses and video glasses adjusting bolts that are arranged on the mask; the simulation welding power supply comprises a case, handles arranged at the top of the case, function buttons and supporting wheels arranged at the bottom of the case; a computer and a power supply are arranged in the case; the power supply is connected with the computer, the display and the simulation test panel; the display is fixed on the upright by a display supporting frame; and the simulation test panel is fixed on the upright. The welding operation simulation training equipment is simple in structure and convenient to use, and the height and angle of each part can be flexibly adjusted according to the height of a user.
Description
[technical field]
The utility model relates to welding analog and emulation training field, particularly a kind of welding operation analog training equipment.
[background technology]
Solder technology is important in a modern industrial technology aspect, and it is widely used in the fields such as shipbuilding, automobile, petroleum gas and Aero-Space.Although current various automatic welding and semiautomatic welding development are rapidly, specific to China's national situation, manual electric arc welding still has more widely uses.Because with respect to automatic welding and semiautomatic welding, manual electric arc welding is more flexible, convenient and cost is lower.But along with the fast development of economy, it is waste that recruitment has appearred in some developed regions of China, and skilled welder's ratio is reducing when welding field then is presented as the decline of welder's overall quantity.This phenomenon has brought challenge for traditional welding training, how to shorten the welders training cycle, and the technology that how to allow new welder grasp fast welding becomes a new problem.
Virtual reality technology develops into the welding training field and has brought new thinking-virtual welding training.Traditional welding training cycle is long, it is large to pollute, loss is high, easily to new student cause as burn, the harm such as electric shock, directly cause higher, the weak effect of training cost.Simultaneously, because manual arc is welded with certain risk, bring pressure at heart for easily elementary welding student, so that they can not enter learning state fast.Simulation training can well address the above problem in the application in welding training field.At first, the loss of simulation welding training is little, pollution-free, not only meets the requirement of energy-saving and emission-reduction, can also reduce greatly training cost; Secondly, adopt the simulation welding equipment to assist teacher's pattern that the student is imparted knowledge to students and to improve greatly qualified teachers' utilization rate, man-to-man poor efficiency training pattern in the welding training that thoroughly breaks traditions; At last, simulation welding training equipment is multimedia technology comprehensively, so that the welding teaching is more lively, interesting, and can allow the student learn targetedly, has improved learning efficiency and effect.
At home, Harbin Institute of Technology is in the research work that took up in 1987 aspect the virtual welding training, and the First model machine is succeeded in developing in this school in May, 1991.1998, Jilin Industry University designed a kind of training system of simulation welding operation of optics.2006, University Of Tianjin and Hong Kong University proposed a kind of welding training system based on virtual reality and sense of touch guide.2009, the people such as Liu Shengchang of armored forces technology institute delivered paper " research of manual electric arc welding operation simulation training system ", for bringing new approaches in simulation welding training field.Abroad, the research work of Germany, U.S. beginning this respect early, the state such as French, Australian, Japanese also begins correlative study in last century Mo, and in succession obtains certain achievement.
Xi'an Communications University's institute of welding has been developed " welding operation simulator " model machine HTS-08, and obtains national inventing patent in 2008.On this basis, nearly two the coming year institute of welding the developer model machine HTS-08 is carried out progressively improvement and perfection, and in succession develop HTS-09 experiment type and HTS-10 improvement type.
HTS-09 is mainly by detection module, the 3D scene module, and evaluation module and theory examination module form.Detection module hardware mainly is comprised of high-resolution CCD industrial camera and simulation soldering turret and test plate (panel), integrated high-precision tilt angle sensor, and in conjunction with advanced image processing techniques, can be accurately, the real-time positional information that detects welder's operation, realize accuracy of detection ± 0.5mm.The 3D scene module based on virtual reality technology and finite element simulation simulation carry out the three-dimensional scenic modeling, realize the scaling loss of welding rod, send arc light and generation and splash and wait vivid effect, to the user with good experience.Evaluation module utilizes Implementation of Expert System to comprise Real-Time Evaluation, and the welding inclination angle is estimated, and the functions such as arc manipulation trajectory analysis and failure prediction can provide more believable evaluation result.The theory examination module is a relatively independent module of HTS-09, by using Fox Pro database technique theory study and the relevant function of examination.The teacher set a question declare volume good booster action arranged.
Existing welding operation analog training device structure is complicated, still has slightly inconvenience during actual the use.
[utility model content]
It is simpler that the purpose of this utility model provides a kind of structure, welding operation analog training equipment easy to use.
To achieve these goals, the utility model adopts following technical scheme:
A kind of welding operation analog training equipment comprises simulation face shield, the simulation source of welding current and column; Display and simulation test plate (panel) are installed on the column; The column at right angle setting is on base, and the column top is provided with helmet bracing frame.
The utility model further improves and is: the simulation face shield comprises face shield and the helmet retainer ring, retainer ring adjusting bolt, video eyeglasses and the video eyeglasses adjusting bolt that are arranged on the face shield.
The utility model further improves and is: the simulation source of welding current comprises cabinet, be arranged at handle, the function button at cabinet top and be arranged at the support wheel of cabinet bottom; Be provided with computer and power supply in the cabinet, described power supply connects computer, display and simulation test plate (panel).
The utility model further improves and is: display is fixed on the column by display bracket, and the display bracket below is provided with the welding gun rack; The simulation test plate (panel) is fixed in welding gun rack downside by the funnel bracing frame; Also be provided with the keyboard and mouse bracing frame on the column.
The utility model further improves and is: the funnel bracing frame comprises by hold-down screw and is fixed in the first sleeve, the glass installing frame on the column and is positioned at the framework of glass installing frame bottom, framework bottom is provided with camera installation rack, and camera installation rack is provided with that video camera is fixed, adjustment hole; Ccd video camera is installed on the camera installation rack; The simulation test plate (panel) is installed on the glass installing frame.
The utility model further improves and is: described computer connects described ccd video camera, display and video eyeglasses.
The utility model further improves and is: display bracket comprises the second sleeve, bracing frame and U-shaped; U-shaped is fixed on the display by the display hold-down screw, and U-shaped is fixedly connected with bracing frame by U-shaped hold-down screw, and bracing frame is fixedly connected with the second sleeve on being installed on column.
With respect to prior art, the utlity model has following advantage: a kind of welding operation analog training device structure of the utility model is simple, easy to use, can adjust flexibly height and the angle of each device according to user's height.
[description of drawings]
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of simulation face shield;
Fig. 3 is the structural representation of the simulation source of welding current;
Fig. 4 is the structural representation of column;
Fig. 5 is the schematic diagram of simulation test plate (panel);
Fig. 6 is the structural representation of display.
[specific embodiment]
Below in conjunction with accompanying drawing the utility model is done and to be described in further detail.
See also Fig. 1 to shown in Figure 6, a kind of welding operation analog training equipment of the utility model comprises simulation face shield 1, the simulation source of welding current 2, display 3, simulation test plate (panel) 4, ccd video camera 5, column 6 and base 7.
Simulation face shield 1 is worn when the welding operator operates, and face shield filters strong arc light during the Reality simulation welding.Simulation face shield 1 comprises face shield 14 and the helmet retainer ring 11, retainer ring adjusting bolt 12, video eyeglasses 13 and the video eyeglasses adjusting bolt 15 that are arranged on the face shield 14.In the practicality, at first head retainer ring 11 is applied on the head, size above regulating is adjusted button, the size that is fit to the operator, then rotate face shield 14, make video eyeglasses 13 be adjusted to the position that is fit to human eye, regulate again video eyeglasses adjusting bolt 15, operator itself can clearly be seen clearly till the welding analog scene.
The simulation source of welding current 2 comprises cabinet 23, is arranged at handle 21, the function button 22 at cabinet 23 tops and is arranged at the support wheel 24 of cabinet 23 bottoms.Comprise Circuits System and computer in the cabinet 23, this Circuits System is controlled the circuit of whole equipment, for computer, sensor, laser lamp etc. provide power supply.Wherein the computer in the cabinet is responsible for the angle position data that processes sensor detects, thereby builds simulation welding scene.During operation, at first open total power switch, then open computer, after system's startup, the operating system that enters welding analog equipment operates accordingly.
Funnel bracing frame 41 comprises by hold-down screw 412 and is fixed in sleeve 411, glass installing frame 413 on the column 6, is positioned at the framework 416 of glass installing frame 413 bottoms, framework 416 bottoms are provided with camera installation rack 414, and camera installation rack 414 is provided with that video camera is fixed, adjustment hole 415.
Display bracket 31 can move up and down along column 6 in order to support displays, regulates height of display, simultaneously, can be rotated around column, regulates its angle.Display bracket 31 comprises sleeve 311, bracing frame hold-down screw 312, bracing frame 313, display hold-down screw 314, U-shaped hold-down screw 316 and U-shaped 317; Be fixed on the display 3 by display hold-down screw 314 for U-shaped 317, U-shaped 317 is fixedly connected with bracing frame 313 by U-shaped hold-down screw 316, and bracing frame is fixedly connected with sleeve 311.Because the weight of display 3 is larger, be installed on the column 6 after, the display support arm has certain distortion, this has a down dip with regard to the angle that causes display, at this moment can regulate the display back U-shaped 317, be adjusted to suitable angle after, fixing U-shaped hold-down screw 316 can be finished.
Claims (7)
1. a welding operation analog training equipment is characterized in that, comprises simulation face shield (1), the simulation source of welding current (2) and column (6); Display (3) and simulation test plate (panel) (4) are installed on the column (6); Column (6) at right angle setting is on base (7), and column (6) top is provided with helmet bracing frame (11).
2. a kind of welding operation analog training equipment according to claim 1, it is characterized in that simulation face shield (1) comprises face shield (14) and is arranged at helmet retainer ring (11), retainer ring adjusting bolt (12), video eyeglasses (13) and video eyeglasses adjusting bolt (15) on the face shield (14).
3. a kind of welding operation analog training equipment according to claim 2, it is characterized in that the simulation source of welding current (2) comprises cabinet (23), be arranged at handle (21), the function button (22) at cabinet (23) top and be arranged at support wheel (24) bottom the cabinet (23); Cabinet is provided with computer and power supply in (23), and described power supply connects computer, display (3) and simulation test plate (panel) (4).
4. a kind of welding operation analog training equipment according to claim 3 is characterized in that, display (3) is fixed on the column (6) by display bracket (31), and display bracket (31) below is provided with welding gun rack (8); Simulation test plate (panel) (4) is fixed in welding gun rack (8) downside by funnel bracing frame (41); Also be provided with keyboard and mouse bracing frame (43) on the column (6).
5. a kind of welding operation analog training equipment according to claim 4, it is characterized in that, funnel bracing frame (41) comprises by hold-down screw (412) and is fixed in the first sleeve (411), the glass installing frame (413) on the column (6) and is positioned at the framework (416) of glass installing frame (413) bottom, framework (416) bottom is provided with camera installation rack (414), and camera installation rack (414) is provided with that video camera is fixed, adjustment hole (415); Ccd video camera (5) is installed on the camera installation rack (414); Simulation test plate (panel) (4) is installed on the glass installing frame (413).
6. a kind of welding operation analog training equipment according to claim 5 is characterized in that, described computer connects described ccd video camera (5), display (3) and video eyeglasses (13).
7. a kind of welding operation analog training equipment according to claim 4 is characterized in that, display bracket (31) comprises the second sleeve (311), bracing frame (313) and U-shaped (317); U-shaped (317) are fixed on the display (3) by display hold-down screw (314), U-shaped (317) are fixedly connected with bracing frame (313) by U-shaped hold-down screw (316), and bracing frame (313) is fixedly connected with the second sleeve (311) on being installed on column (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204338935U CN202741926U (en) | 2012-08-29 | 2012-08-29 | Welding operation simulation training equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204338935U CN202741926U (en) | 2012-08-29 | 2012-08-29 | Welding operation simulation training equipment |
Publications (1)
| Publication Number | Publication Date |
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| CN202741926U true CN202741926U (en) | 2013-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012204338935U Expired - Lifetime CN202741926U (en) | 2012-08-29 | 2012-08-29 | Welding operation simulation training equipment |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273166A (en) * | 2013-05-15 | 2013-09-04 | 西安交通大学 | Visual operation system of horizontal welding position welding and operation method of operation system |
| CN103350268A (en) * | 2013-05-20 | 2013-10-16 | 中国石油天然气第一建设公司 | System and method for detecting virtual arc length in monocular-video-camera-based simulated welding training |
| CN107886796A (en) * | 2017-11-30 | 2018-04-06 | 芜湖信诺教育设备有限公司 | A kind of automobile welding process gluing skill training equipment and its Training Methodology |
| CN108274141A (en) * | 2013-03-15 | 2018-07-13 | 伊利诺斯工具制品有限公司 | Weld training system and device |
| CN108713223A (en) * | 2016-01-08 | 2018-10-26 | 伊利诺斯工具制品有限公司 | The system and method that welding training is provided |
| CN109846198A (en) * | 2019-03-21 | 2019-06-07 | 东莞职业技术学院 | Multimedia classroom equipment |
| CN109903648A (en) * | 2013-03-11 | 2019-06-18 | 林肯环球股份有限公司 | External data is imported and analyzed using virtual reality welding system |
| CN110189551A (en) * | 2013-12-03 | 2019-08-30 | 伊利诺斯工具制品有限公司 | A kind of system and method for welding training system |
| US10672294B2 (en) | 2016-01-08 | 2020-06-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US10909872B2 (en) | 2016-01-08 | 2021-02-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11322037B2 (en) | 2019-11-25 | 2022-05-03 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11450233B2 (en) | 2019-02-19 | 2022-09-20 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11521512B2 (en) | 2019-02-19 | 2022-12-06 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11721231B2 (en) | 2019-11-25 | 2023-08-08 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
-
2012
- 2012-08-29 CN CN2012204338935U patent/CN202741926U/en not_active Expired - Lifetime
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109903648A (en) * | 2013-03-11 | 2019-06-18 | 林肯环球股份有限公司 | External data is imported and analyzed using virtual reality welding system |
| CN108274141A (en) * | 2013-03-15 | 2018-07-13 | 伊利诺斯工具制品有限公司 | Weld training system and device |
| CN103273166B (en) * | 2013-05-15 | 2015-04-29 | 西安交通大学 | Visual operation system of horizontal welding position welding and operation method of operation system |
| CN103273166A (en) * | 2013-05-15 | 2013-09-04 | 西安交通大学 | Visual operation system of horizontal welding position welding and operation method of operation system |
| CN103350268A (en) * | 2013-05-20 | 2013-10-16 | 中国石油天然气第一建设公司 | System and method for detecting virtual arc length in monocular-video-camera-based simulated welding training |
| US11587462B2 (en) | 2013-12-03 | 2023-02-21 | Illinois Tool Works Inc. | Systems and methods for a weld training system |
| CN110189551A (en) * | 2013-12-03 | 2019-08-30 | 伊利诺斯工具制品有限公司 | A kind of system and method for welding training system |
| CN108713223A (en) * | 2016-01-08 | 2018-10-26 | 伊利诺斯工具制品有限公司 | The system and method that welding training is provided |
| US11670191B2 (en) | 2016-01-08 | 2023-06-06 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US10672294B2 (en) | 2016-01-08 | 2020-06-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US10909872B2 (en) | 2016-01-08 | 2021-02-02 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11257395B2 (en) | 2016-01-08 | 2022-02-22 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| US11961417B2 (en) | 2016-01-08 | 2024-04-16 | Illinois Tool Works Inc. | Systems and methods to provide weld training |
| CN107886796A (en) * | 2017-11-30 | 2018-04-06 | 芜湖信诺教育设备有限公司 | A kind of automobile welding process gluing skill training equipment and its Training Methodology |
| US11450233B2 (en) | 2019-02-19 | 2022-09-20 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11521512B2 (en) | 2019-02-19 | 2022-12-06 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US11967249B2 (en) | 2019-02-19 | 2024-04-23 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| US12039881B2 (en) | 2019-02-19 | 2024-07-16 | Illinois Tool Works Inc. | Systems for simulating joining operations using mobile devices |
| CN109846198A (en) * | 2019-03-21 | 2019-06-07 | 东莞职业技术学院 | Multimedia classroom equipment |
| US11645936B2 (en) | 2019-11-25 | 2023-05-09 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11721231B2 (en) | 2019-11-25 | 2023-08-08 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
| US11322037B2 (en) | 2019-11-25 | 2022-05-03 | Illinois Tool Works Inc. | Weld training simulations using mobile devices, modular workpieces, and simulated welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130220 |