CN203502386U - Immersion type ultrasonic equipment plate flaw marking device - Google Patents
Immersion type ultrasonic equipment plate flaw marking device Download PDFInfo
- Publication number
- CN203502386U CN203502386U CN201320631577.3U CN201320631577U CN203502386U CN 203502386 U CN203502386 U CN 203502386U CN 201320631577 U CN201320631577 U CN 201320631577U CN 203502386 U CN203502386 U CN 203502386U
- Authority
- CN
- China
- Prior art keywords
- micromachine
- micro
- motor
- immersion type
- wax crayon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007654 immersion Methods 0.000 title abstract description 9
- 230000007547 defect Effects 0.000 claims description 25
- 239000000463 material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000002372 labelling Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 230000010365 information processing Effects 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Images
Landscapes
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses an immersion type ultrasonic equipment plate flaw marking device. The immersion type ultrasonic equipment plate flaw marking device is characterized by structurally comprising an ultrasonic detecting device, a PLC (programmable logic controller) control module, a mechanical arm and a crayon, wherein a micro-motor A is arranged on the mechanical arm of the ultrasonic detecting device; a rack is arranged in the micro-motor A, a micro-motor B is arranged below the rack, and the crayon is arranged on a screw rod below the micro-motor B; the circuits of the micro-motor A and the micro-motor B are connected with the PLC control module; the micro-motor A drives the rack to move up and down so as to realize up-down movement and positioning of the crayon.
Description
Technical field
The utility model relates to a kind of ultrasonic equipment plate defect labelling apparatus and marking method, belongs to aluminum alloy materials manufacture field.
Background technology
Sheet material UT (Ultrasonic Testing) is carried out the process of automatic mark to defect, be the important component part of defect detection on ultrasonic basis.Particularly large specification aviation alloyed aluminium slab often may be cut 70%-90% at follow-up machining process.When finding the defect in sheet material in immersion type automated ultrasonic testing process, tackle its present position and carry out mark.According to the service condition of this sheet material, judge whether the residing position of defect can be cut in follow-up mechanical processing process.Only the sheet material that has the excessive defect in unacceptable position is sentenced uselessly, Jiang Wei enterprise avoids economic loss.
In contact method Manual ultrasonic testing, operator often uses the mode of traditional handwriting to carry out mark.This method is not suitable for large automatic checkout equipment, and degree of accuracy can not be guaranteed.The mechanization marking device of application is mainly the marking device that torch-type is used quick-drying lacquer at present, in quick-drying lacquer, contain low boiling point organic solvent, cause environmental pollution, healthy unfavorable to operator, and the marking device of quick-drying lacquer can not be applied in immersion type UT (Ultrasonic Testing).In addition, certain company's usage flag pen carries out mark to the defect of tubing, thereby this marker pen marking device requires workpiece self to rotate, makes fixing marker pen on workpiece, leave mark vestige.This device is not suitable for the not mobile immersion type ultrasonic detecting equipment of sheet material yet.
Summary of the invention
The purpose of this utility model be disclose a kind of simple to operate, to human body without injury, the free of contamination ultrasound wave sheet material of air is detected to flaw labeling device.Device of the present utility model can be realized mechanization, the robotization of sheet material UT (Ultrasonic Testing) operation.This device utilizes computing machine to carry out control and management, and information processing rapidly and accurately, can significantly be increased work efficiency.
The technical solution of the utility model is as follows:
Plate defect marking arrangement, its structure and connected mode are as follows:
The mechanical arm of supersonic sounding device is provided with micromachine A; In micromachine A, be provided with tooth bar, tooth bar below is provided with micromachine B, and the screw rod of micromachine B below is provided with wax crayon; The circuit of micromachine A and micromachine B is connected with PLC control module;
The function of described micromachine A is to move up and down to realize moving up and down, locating of wax crayon with carry-over bar.
The function of described micromachine B is circular motion and the mark that the rotation of drive screw rod realizes wax crayon.
The course of work of plate defect marking arrangement of the present utility model and marking method step are:
(1) immersion type supersonic sounding device is placed on to the upper surface of sheet material, sheet material is scanned, find the position of plate defect;
(2) start the startup button of micromachine A, band carry-over bar moves down, and completes the descending motion of wax crayon, makes the down position of wax crayon just touch the surface of plate defect position;
(3) start the startup button of micromachine A, make wax crayon carry out circular motion, loop, make wax crayon on the position of workpiece, defect, leave mark vestige, complete the mark operation of plate defect position.
The good effect that the utility model produces:
1. plate defect marking arrangement of the present utility model utilizes computing machine to carry out control and management, and information processing rapidly and accurately, can significantly improve plate defect markers work efficiency.
2. the marking method of plate defect marking arrangement of the present utility model is to adopt wax crayon, without volatile organic solvent, to human body without injuring, pollution-free to air.
Accompanying drawing explanation
Fig. 1 is the equipment drawing of ultrasound wave plate defect labelling apparatus of the present utility model.
In figure: 1 wax crayon; 2 micromotor B; 3 micromotor A; 4 tooth bars; 5 ultrasonic detection devices; 6 mechanical arms.
Embodiment
Embodiment
Plate defect marking arrangement as shown in Figure 1, its structure comprises: ultrasonic detection device, micromotor A, micromotor B, tooth bar, mechanical arm and wax crayon; Also comprise PLC control module.
Its dozen of calibration methods are: first immersion type supersonic sounding device is placed on to the upper surface of sheet material, sheet material is scanned, find the position of plate defect; Then start the startup button of micromachine A, band carry-over bar moves down, and completes the descending motion of wax crayon, makes the down position of wax crayon just touch the surface of plate defect position; Finally start the startup button of micromachine A, make wax crayon carry out circular motion, loop, make wax crayon on the position of workpiece, defect, leave mark vestige, complete the mark operation of plate defect position.
Technique scheme is not at present also for the device of the mark of plate defect position, and the design of the motion structure of the utility model device is ingenious, can automatically control.
Claims (1)
1. plate defect marking arrangement, is characterized in that: its structure comprises: supersonic sounding device, PLC control module, mechanical arm and wax crayon, and the mechanical arm of supersonic sounding device is provided with micromachine A; In micromachine A, be provided with tooth bar, tooth bar below is provided with micromachine B, and the screw rod of micromachine B below is provided with wax crayon; The circuit of micromachine A and micromachine B is connected with PLC control module; Described micromachine A moves up and down to realize moving up and down, locating of wax crayon with carry-over bar; Described micromachine B drives the rotation of screw rod to realize circular motion and the mark of wax crayon.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320631577.3U CN203502386U (en) | 2013-10-14 | 2013-10-14 | Immersion type ultrasonic equipment plate flaw marking device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320631577.3U CN203502386U (en) | 2013-10-14 | 2013-10-14 | Immersion type ultrasonic equipment plate flaw marking device |
Publications (1)
Publication Number | Publication Date |
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CN203502386U true CN203502386U (en) | 2014-03-26 |
Family
ID=50333356
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201320631577.3U Expired - Lifetime CN203502386U (en) | 2013-10-14 | 2013-10-14 | Immersion type ultrasonic equipment plate flaw marking device |
Country Status (1)
Country | Link |
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CN (1) | CN203502386U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103604866A (en) * | 2013-10-14 | 2014-02-26 | 广西南南铝加工有限公司 | Labeling device and marking method for sheet material defects by using submerged ultrasonic equipment |
CN104241159B (en) * | 2014-09-19 | 2018-04-03 | 中海阳能源集团股份有限公司 | Solar power generation support liquid coating and measurement integrated device |
-
2013
- 2013-10-14 CN CN201320631577.3U patent/CN203502386U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103604866A (en) * | 2013-10-14 | 2014-02-26 | 广西南南铝加工有限公司 | Labeling device and marking method for sheet material defects by using submerged ultrasonic equipment |
CN103604866B (en) * | 2013-10-14 | 2016-05-18 | 广西南南铝加工有限公司 | Immersion type ultrasonic equipment plate defect labelling apparatus and marking method |
CN104241159B (en) * | 2014-09-19 | 2018-04-03 | 中海阳能源集团股份有限公司 | Solar power generation support liquid coating and measurement integrated device |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term |
Granted publication date: 20140326 |
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CX01 | Expiry of patent term |