CN203495563U - Spiral-plate heat exchanger automatic production line - Google Patents
Spiral-plate heat exchanger automatic production line Download PDFInfo
- Publication number
- CN203495563U CN203495563U CN201320578787.0U CN201320578787U CN203495563U CN 203495563 U CN203495563 U CN 203495563U CN 201320578787 U CN201320578787 U CN 201320578787U CN 203495563 U CN203495563 U CN 203495563U
- Authority
- CN
- China
- Prior art keywords
- spiral
- machine
- heat exchanger
- plate heat
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The utility model discloses a spiral-plate heat exchanger automatic production line. The spiral-plate heat exchanger automatic production line is formed by an uncoiling mechanism, a leveling mechanism, a fixed-distance post fixing and welding mechanism, a flanging mechanism, a pre-coiling mechanism, a spiral plate coiling machine, a side end rectifying machine and a sealed end welding machine which are arranged in turn, wherein the fixed-distance post fixing and welding mechanism is composed of a fixed-distance post automatic feeding device and a plurality of resistance welding machines, the sealed end welding machine is a light-tracking laser automatic welding machine, the leveling mechanism comprises a preliminary leveler and a main leveler, and a deviation rectifying device is also disposed between the preliminary leveler and the main leveler. The spiral-plate heat exchanger automatic production line is high in degree of mechanization, small in labor consumption and high in working efficiency, and manufactured spiral-plate heat exchangers are high in quality.
Description
Technical field
The utility model relates to heat exchanger technical field, especially a kind of automatic assembly line for the manufacture of spiral-plate heat exchanger.
Background technology
Spiral-plate heat exchanger is a kind of conventional heat-exchange apparatus, and spiral-plate heat exchanger has the advantages such as heat transfer flow channel is long, runner spacing is large, compact conformation, is widely used in the exchange of changing of the enterprises such as petrochemical industry, pharmacy, food, sugaring.The agent structure of spiral-plate heat exchanger is to be stacked together and to be rolled into double helix heat exchange plate by two long slab materials that are welded with spacing column, then the double helix that the two ends soldering and sealing of double helix heat exchange plate is made.The prior art workman of employing manual welding when making double helix plate is manufactured more, need on steel plate, weld up to ten thousand spacing columns, the spiral-plate heat exchanger that the production heat exchange area of take is 100 square metres (1.5 meters of fabric widths) is example, conventionally need 8 workmans (3 welders, 3 riveter and 2 power works) work three working days (being 8 hours every days) just can produce this spiral-plate heat exchanger, automaticity is low, labor strength is large, production efficiency is lower, cost of labor is high.In prior art, be not still specifically designed to the special production line of producing spiral-plate heat exchanger.
Utility model content
The technical problem that utility model will solve: a kind of spiral-plate heat exchanger automatic assembly line is provided, and this spiral-plate heat exchanger automatic assembly line mechanization degree is high, manpower consumption is few, operating efficiency is high, and the spiral-plate heat exchanger quality of producing is good.
A kind of spiral-plate heat exchanger automatic assembly line, by the uncoiling mechanism being arranged in order, straightening mechanism, spacing column fixedly welding mechanism, edge-folding mechanism, Yu Juan mechanism, spiral-plate veneer reeling machine, side inspection machine, end-blocking bonding machine form, described spacing column welding mechanism consists of spacing column auto-feeder and resistance welding machine.
Described resistance welding machine is bull resistance welding machine.
Described end-blocking bonding machine is that light is followed the tracks of laser automatic welding machine.
Described straightening mechanism comprises just levelling machine and main levelling machine, just between levelling machine and main levelling machine, is also being provided with deviation correcting device.
Beneficial effect: spiral-plate heat exchanger automatic assembly line of the present utility model, owing to having adopted described spiral-plate heat exchanger automatic assembly line by the uncoiling mechanism being arranged in order, straightening mechanism, spacing column is welding mechanism fixedly, edge-folding mechanism, Yu Juan mechanism, spiral-plate veneer reeling machine, side inspection machine, the technical scheme that end-blocking bonding machine forms, make spiral-plate heat exchanger automatic assembly line of the present utility model can replace workman to make the double helix of spiral-plate heat exchanger, it is high that this spiral-plate heat exchanger automatic assembly line has mechanization degree, manpower consumption is few, operating efficiency is high, the advantage such as the spiral-plate heat exchanger quality of producing is good, due to the technical scheme that has adopted spacing column welding mechanism to be formed by spacing column auto-feeder and resistance welding machine, not only improved the fixing and speed of welding of spacing column, and the more artificial more accurate positioning in the location of spacing column, welding are more firm, steel plate deformed and the stress of welding after spacing column is little, owing to having adopted described resistance welding machine, be the technical characterictic of bull resistance welding machine, realized a plurality of spacing columns and welded simultaneously, further improved the spacing column welding efficiency of spiral-plate heat exchanger automatic assembly line of the present utility model, owing to having adopted described end-blocking bonding machine, be the technical characterictic that light is followed the tracks of laser-beam welding machine, not only improved the speed of welding, and the quality of welding also artificial welding be greatly improved, guaranteed the quality of the spiral-plate heat exchanger produced, owing to having adopted described straightening mechanism to comprise just levelling machine and main levelling machine, just, between levelling machine and main levelling machine, be also provided with the technical characterictic of deviation correcting device, improved the precision of smoothing, and make feeding of operation light plate thereafter more accurate, the precision of the spiral-plate heat exchanger of producing is higher.Adopting spiral-plate heat exchanger automatic assembly line of the present utility model to produce heat exchange area is that the spiral-plate heat exchanger of 100 square metres only needs 1.5 hours, only needs 2 workmans, has greatly improved the speed of production of spiral-plate heat exchanger.
Accompanying drawing explanation
The structural representation of spiral-plate heat exchanger automatic assembly line of the present utility model in Fig. 1.
The specific embodiment
As shown in Figure 1, spiral-plate heat exchanger automatic assembly line of the present utility model is by the uncoiling mechanism 1 being arranged in order, straightening mechanism, spacing column is welding mechanism fixedly, side edge-folding mechanism 9, Yu Juan mechanism 10, spiral-plate veneer reeling machine 11, side inspection machine 12, 13 one-tenth of end-blocking welding mechanisms, between Ge mechanism, be provided with transfer roller or transhipment crane, described spacing column welding mechanism consists of spacing column auto-feeder 7 and resistance welding machine 8, resistance welding machine is 17 automatic electric resistance welding machines, described end-blocking bonding machine is optical tracking laser automatic welding machine, described straightening mechanism comprises just levelling machine 3 and main levelling machine 6, just between levelling machine and main levelling machine, be also provided with deviation correcting device 5.
During spiral-plate heat exchanger automatic assembly line work of the present utility model: uncoiler, roll bending uncoiling, carries out the uncoiling of timing spacing by spacing device simultaneously, control the feeding rate of sheet material, reeler 2 is taken one end of roll bending apart, and be directed on first levelling machine, by first flat machine, the sheet material launching is tentatively smoothed, by transition roller-way 4, make sheet material further smooth in roller-way again, deviation correcting device guarantees that sheet material is not offset, angle as requested enters main levelling machine, main levelling machine is further smoothed sheet material by a plurality of straightener rolls, sheet material after smoothing marches to fixedly welding mechanism of spacing column, by spacing column auto-feeder, according to speed and the quantity set, carry out auto-feed spacing column, then by bull automatic electric resistance welding machine, the spacing column of auto-feed is welded on out on the sheet material after putting down, the sheet material that has welded spacing column enters side edge-folding mechanism, by side pressure forming machine, the sheet material welding after spacing column is carried out to side die mould, flanging is processed, pre-volume machine is rolled up the sheet material that welds spacing column and roll limit well in advance, stand-by.Repeat above-mentioned operation, complete after the spacing column welding and flanging of second sheet material, together send sheet material and second sheet material of pre-volume on volume machine in advance to spiral-plate veneer reeling machine, by two, through welding spacing column and flanging processing sheet material, roll into double helix plate, with side inspection machine, the side of double helix plate is proofreaied and correct, high-ranking officers' double helix plate just in time moves to end-blocking bonding machine, adopts the laser-beam welding machine with optrack to carry out soldering and sealing to the side of double helix plate, completes the making of double helix 14.
Claims (4)
1. a spiral-plate heat exchanger automatic assembly line, by the uncoiling mechanism being arranged in order, straightening mechanism, spacing column fixedly welding mechanism, edge-folding mechanism, Yu Juan mechanism, spiral-plate veneer reeling machine, side inspection machine, end-blocking bonding machine form, it is characterized in that: described spacing column welding mechanism consists of spacing column auto-feeder and resistance welding machine.
2. spiral-plate heat exchanger automatic assembly line according to claim 1, is characterized in that: described resistance welding machine is bull resistance welding machine.
3. spiral-plate heat exchanger automatic assembly line according to claim 1 and 2, is characterized in that: described end-blocking bonding machine is that light is followed the tracks of laser automatic welding machine.
4. spiral-plate heat exchanger automatic assembly line according to claim 3, is characterized in that: described straightening mechanism comprises just levelling machine and main levelling machine, just between levelling machine and main levelling machine, is also being provided with deviation correcting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320578787.0U CN203495563U (en) | 2013-09-18 | 2013-09-18 | Spiral-plate heat exchanger automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320578787.0U CN203495563U (en) | 2013-09-18 | 2013-09-18 | Spiral-plate heat exchanger automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203495563U true CN203495563U (en) | 2014-03-26 |
Family
ID=50326570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320578787.0U Expired - Fee Related CN203495563U (en) | 2013-09-18 | 2013-09-18 | Spiral-plate heat exchanger automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203495563U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647039A (en) * | 2015-01-14 | 2015-05-27 | 佛山市固高自动化技术有限公司 | Automatic plate coiling and welding equipment |
| CN104786067A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Heat exchanger production line |
| CN106695346A (en) * | 2016-11-22 | 2017-05-24 | 东莞市海康自动化设备有限公司 | Soft package power battery large-size lug production line |
-
2013
- 2013-09-18 CN CN201320578787.0U patent/CN203495563U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104647039A (en) * | 2015-01-14 | 2015-05-27 | 佛山市固高自动化技术有限公司 | Automatic plate coiling and welding equipment |
| CN104647039B (en) * | 2015-01-14 | 2017-08-08 | 佛山市固高自动化技术有限公司 | A kind of automatic roll bending welding equipment |
| CN104786067A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Heat exchanger production line |
| CN106695346A (en) * | 2016-11-22 | 2017-05-24 | 东莞市海康自动化设备有限公司 | Soft package power battery large-size lug production line |
| CN106695346B (en) * | 2016-11-22 | 2018-10-19 | 东莞市海康自动化设备有限公司 | A kind of Soft Roll power battery large size lug production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105458727B (en) | More specification square tube roll-forming lines | |
| CN203495563U (en) | Spiral-plate heat exchanger automatic production line | |
| JP6660086B2 (en) | Microchannel flat tube roll forming machine and forming method | |
| CN102179697B (en) | Roll bending formation manufacturing method and equipment for porous microchannel flat pipe | |
| CN105598214A (en) | Straight roller type pipe straightening machine and method | |
| CN101085455A (en) | Method for Manufacturing helix composite steel tube | |
| CN110788571B (en) | Manufacturing method of ultrathin-wall H65 copper-zinc alloy oval tube by high-frequency induction welding | |
| CN203678954U (en) | Pipe bending device capable of being adjusted in bending radius | |
| CN103817180B (en) | The continuous cold bending shaping method of roll-type of light section sheet pile CSPL2 | |
| CN103286527A (en) | Production process for extra-large aperture super wall thickness square steel pipe | |
| CN104842128A (en) | Ultrahigh radius-thickness ratio high-frequency longitudinal-seam welded pipe manufacturing method | |
| CN102441591A (en) | Process for manufacturing zero-allowance pressure head furnace shell with metal plates | |
| CN102430581A (en) | Deviation-rectification-free uncoiling device and method of cold continuous rolling unit | |
| CN103028625A (en) | Device and method for fabricating internal tooth thread aluminium pipe | |
| CN110788570B (en) | Welding process for ultrathin-wall internal thread TA2 titanium radiating pipe | |
| CN105108452A (en) | Manufacturing method for 1Cr subsea pipeline steel pipes | |
| CN205342455U (en) | Shaping production line of many specifications side pipe roll extrusion | |
| CN110918831B (en) | Automatic straightener of reinforcing bar for building engineering | |
| CN200964836Y (en) | Spiral weld filtering tube | |
| CN109014572B (en) | Full-automatic solar heat collection strip laser welding production line | |
| CN114310185A (en) | Production process of welded pipe formed by bending, welding and forming after slitting and punching | |
| CN105013858A (en) | Steel-plate tube coiling machine | |
| CN108393584B (en) | Automatic solar heat collecting strip laser welding device | |
| CN103437273B (en) | Method for machining bottom box used for assembly-type steel box composite beam | |
| CN204934249U (en) | A kind of steel pipe shaping equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 Termination date: 20160918 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |