CN105458727B - More specification square tube roll-forming lines - Google Patents
More specification square tube roll-forming lines Download PDFInfo
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- CN105458727B CN105458727B CN201510895669.6A CN201510895669A CN105458727B CN 105458727 B CN105458727 B CN 105458727B CN 201510895669 A CN201510895669 A CN 201510895669A CN 105458727 B CN105458727 B CN 105458727B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
More specification square tube roll-forming lines, the production line include reel steel plate strip unwinding rack, steel plate tape guide, steel plate leveling machine, square tube Double Tops side rolling unit, square tube double side rolling unit, square tube shaping unit, square tube top margin bonding machine, weld seam polishing machine, square tube cooling bath, square tube alignment unit and the square tube cut-to-length sizes machine of installation point-blank.There are perpendicular positioning frame and horizontal location frame in steel plate tape guide, pad roller and hydraulic pressure straightener roll are mainly installed in the frame of steel plate leveling machine;Square tube Double Tops side rolling unit, the internal structure of square tube double side rolling unit are similar, are fitted with lower rotary shaft, flanging pad wheel is provided with lower rotary shaft, rolling wheel is provided with upper rotating shaft, servomotor is provided with frame;There is pad to take turns in the lower axle of square tube forming machine, upper axle has rolling wheel, and upper and lower between centers has lateral pressure wheel;Behind bonding machine welding square tube gap after polishing, cooling down fixed length cutting.It is good using this production line production square tube, efficiency high, quality.
Description
Technical field
This technology belongs to large diameter thick wall steel pipe production technical field, and in particular to a kind of more specification square tube rolling forming lifes
Producing line.
Background technology
Heavy caliber thick wall rectangular steel tube, also referred to as steel cold-forming shapes, it is using steel flat board as mother metal, is processed through cold bend(ing)
After shaping, then form through high-frequency welding, heavy caliber thick wall rectangular steel tube has been widely used in numerous industries.
In the prior art, following two modes mainly produce heavy caliber thick wall rectangular steel tube:
First way:Using the steel flat board blank material with final products fitting dimensions, using bender by its bending, pass through
Rolling closing, joint welding, welding and aligning shaping, ultimately form heavy caliber thick wall type rectangular steel tube.Production is big in this way
Bore rectangular steel tube, due to bender once can only folding square steel pipe a side, and a steel pipe can only be produced every time,
Production efficiency is not high;In addition, the steel pipe that this mode produces, even if through aligning shaping, each face of rectangular steel tube also occurs
The phenomenon of different degrees of torsional deformation, cause rectangular steel tube internal stress uneven, influence square tube quality.
The second way is:First by steel band crimped, pipe is welded into, then pipe is squeezed into square tube, this mode will
By pipe crimped and pipe pressure side twice production process, its complex manufacturing, numerous using equipment, production cost is higher;
And when pipe is being squeezed into square tube, because the crushing resistance power of pipe is larger, it is larger to produce the mechanical energy of consumption, production efficiency
It is relatively low.
Also there are some equipment that steel plate is rolled to, rolled over groove in the prior art, these equipment lack quantity-produced equipment,
Continuously steel plate can not be made to form square tube by flanging;And this equipment is when in use, the distance of flanging wheel uses in its rolling mechanism
The mode of manual adjustment width, the speed that it is adjusted is slower, and the range accuracy after adjustment is poor, it is impossible to adapts to square tube continuous production
The production of line needs.
The content of the invention
Steel band is disposably rolled to, is welded into the special equipment of square tube, using by steel coil strip in the prior art, lacking
Pressure welding is connected into pipe, then pipe is squeezed into the mode of production of square tube, there is that production process is more, and production cost is big, product quality
The problem of being difficult to be consistent, the present invention provide a kind of more specification square tube roll-forming lines, and solution exists in the prior art
The problem of.
The technical scheme is that:A kind of more specification square tube roll-forming lines, the production line is by installed in one
Reel steel plate strip unwinding rack, steel plate tape guide, steel plate leveling machine, square tube Double Tops side rolling unit on straight line, square tube are double
Side rolling unit, square tube shaping unit, square tube top margin bonding machine, weld seam polishing machine, square tube cooling bath, square tube alignment unit and
Square tube cut-to-length sizes machine forms;Let off roll is housed on unwinding rack;Steel plate tape guide is arranged on unwinding rack rear end, and steel plate strip is led
It is made up of to device perpendicular positioning frame and horizontal location frame, a pair of nip rolls, horizontal location frame is mainly installed on perpendicular positioning frame
On lateral register wheel is mainly installed;Steel plate leveling machine is installed in horizontal location frame rear end, mainly pacifies in the frame of steel plate leveling machine
Equipped with pad roller and hydraulic pressure straightener roll;In the rear end of steel plate leveling machine installation square tube Double Tops side rolling unit, the rolling of square tube Double Tops side
Unit is made up of more square tube Double Tops side roller presses, and square tube Double Tops side roller press is designed with lower axle and upper axle, is installed in lower axle
There are the two flanging pad wheels in left and right, the Front-end Design of flanging pad wheel is the face of cylinder, and rear end is designed as the flanging inclined-plane of cone, left and right
The distance of two flanging inclined-planes and the intersection on the flanging pad wheel front end face of cylinder is three times of square tube base width, on two of square tube
The width of flanging is respectively equal to the half of square tube base width, since the roller press of First square tube Double Tops side, square tube below
The inclination angle on the conical flanging inclined-plane of the flanging pad wheel rear end of Double Tops side roller press increases step by step, in the side of flanging pad wheel
Two lower fix bars and two lower screw mandrels are installed, two lower screw mandrels are connected by underdrive connector with lower servomotor;
Clamping screw is installed on the axle bed at upper axle both ends, the upper end of clamping screw is connected by pushing up driving member with top servomotor,
Two rolling wheels in left and right are installed on upper axle, fix bar and two upper screw rods on two are installed in the side of rolling wheel, two
Upper screw rod is connected by upper transmission joint with upper servomotor;Square tube double side rolls unit and square tube Double Tops side roller press
Unit quantity in group is identical, and standalone architecture is essentially identical, the flanging of two side flanging pad wheels of square tube double side roller press
The distance of inclined-plane and flanging pad wheel front end face of cylinder intersection is equal to the width on square tube base.
Square tube shaping unit on production line is made up of more square tube forming machines, after square tube double side rolls unit
Hold, cylinder pad wheel is installed in the lower axle of square tube forming machine, lateral pressure wheel is installed above lower axle, installed on the support of lateral pressure wheel
There is middle screw mandrel, middle screw mandrel is connected by driving member with servomotor, and axle is provided with above lateral pressure wheel, is provided with upper axle
The upper rolling wheel in left and right two, fix bar and two upper screw rods, two upper screw rods on two are provided with the side of upper rolling wheel and are led to
Driving member is crossed to be connected with servomotor.
Square tube top margin bonding machine is arranged on square tube forming machine rear end, and square ratio-frequency welding is installed in the front end of square tube top margin bonding machine
Wiring circle, lower axle is installed in the frame of rear end, pad wheel is installed in lower axle, lateral pressure wheel is installed above lower axle, lateral pressure wheel
Screw mandrel is installed, screw mandrel is connected by driving member with servomotor, and a pair of smooth welded seams are provided with above lateral pressure wheel on support
Wheel, smooth welded seam wheel symmetrically tilts installation, and lower end is close, upper end phase from, be pressed on the weld seam of square tube, smooth welded seam wheel support
Top is provided with clamping screw;On square tube top margin bonding machine rear end field joint polishing machine, the frame of weld seam polishing machine both sides
Polishing roll and lower polishing roll are installed;Square tube cooling bath is installed in weld seam polishing machine rear end, is provided with square tube cooling bath
Fountain head, tail end are provided with hair-dryer.
Square tube alignment unit is arranged on square tube cooling bath rear end, and square tube is straightened unit by rotating forward straightener and reversion straightener
Composition, two leveler structures are identical, rotate forward the underlay wheel of straightener, laterally secure wheel and upper pressure wheel be arranged on a rotating disc
On, the rear rotating shaft of rotating disc is arranged in vertical frame, and rear rotating shaft is connected with rotating the driving member of servomotor.
Square tube cut-to-length sizes machine is installed behind square tube alignment unit, the front end of square tube cut-to-length sizes machine is provided with positioning
Device, positioner by underlay wheel, laterally secure wheel and upper pressure wheel form, be provided with the middle part of cut-to-length sizes machine fixed length movement cut
Cutter, rear end are provided with outlet roller.
Due to the production line by reel steel plate strip unwinding rack, steel plate tape guide, steel plate leveling machine, square tube Double Tops side roll
Press group, square tube double side rolling unit, square tube shaping unit, square tube top margin bonding machine, weld seam polishing machine, square tube cooling bath,
Square tube is straightened unit and square tube cut-to-length sizes machine designs point-blank, and the production line can be completed steel plate strip volume once
Property is continuously rolled, welded, being corrected into square tube;On the production line, rolling wheel and flanging pad wheel inside each unit it is horizontal away from
From that can carry out fast accurate regulation by screw mandrel and servomotor, the Product Precision of this equipment production is higher, can be used to give birth to
The rectangular steel tube of different size is produced, in the different product of replacing production specification, the speed of equipment regulation, precision is high, raw
It is higher to produce efficiency.
Using the technical program:The regulation rolling wheel and flanging pad wheel horizontal range used in the production line on each unit
Servomotor be independent, unified control can be carried out, avoiding can be driven between unit by transmission shaft driven is existing
Error, the precision of whole production line greatly improve;Straightener and reversion alignment are rotated forward due to being designed with square tube cooling bath rear end
Machine, the square tube of production can carry out online torsional alignment, reduce the internal stress of square tube, improve product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of square tube Double Tops side roller press in the present invention.
Fig. 3 is the structural representation of square tube double side roller press in the present invention.
Fig. 4 is the structural representation that square tube shapes unit in the present invention.
Fig. 5 is the structural representation of square tube top margin bonding machine in the present invention.
Embodiment
Embodiment, as shown in Fig. 1,2,3,4 and 5, a kind of more specification square tube roll-forming lines, the production line is by installing
Reel steel plate strip unwinding rack 1, steel plate tape guide, steel plate leveling machine 7, square tube Double Tops side roller press point-blank
Group, square tube double side rolling unit, square tube shaping unit, square tube top margin bonding machine 31, weld seam polishing machine 34, square tube cooling bath
37th, square tube alignment unit and square tube cut-to-length sizes machine 49 form;Let off roll 2 is housed on reel steel plate strip unwinding rack 1;Steel plate strip is led
The rear end of reel steel plate strip unwinding rack 1 is arranged on to device, steel plate tape guide is by 5 groups of perpendicular positioning frame 3 and horizontal location frame
Into being provided with a pair of nip rolls 4 on perpendicular positioning frame 3, lateral register wheel 6 be provided with horizontal location frame 5;After horizontal location frame 5
Steel plate leveling machine 7 is installed at end, and pad roller 9 and hydraulic pressure straightener roll 8 are provided with the frame of steel plate leveling machine 7;In steel plate leveling machine 7
Rear end installation square tube Double Tops side rolling unit, square tube Double Tops roller press 18 when rolling unit by more square tube Double Tops form, side
Pipe Double Tops side roller press 18 is designed with lower axle 12 and upper axle 15, and the two flanging pad wheels 10 in left and right, flanging are provided with lower axle 12
The Front-end Design of pad wheel 10 be the face of cylinder 53, and rear end is designed as the flanging inclined-plane 55 of cone, the flanging inclined-plane 55 of left and right two and
The distance of the intersection 54 on the flanging pad wheel front end face of cylinder is three times of square tube base width, the width of two upper hems 52 of square tube
The respectively equal to half of square tube base width, since the roller press of First square tube Double Tops side, square tube Double Tops side rolling below
The inclination angle on the conical flanging inclined-plane 55 of the rear end of flanging pad wheel 10 of machine increases step by step, is installed in the side of flanging pad wheel 10
There are two lower fix bars 11 and two lower screw mandrels 13, two lower screw mandrels 13 are connected by underdrive connector 57 and lower servomotor 56
Connect;Clamping screw 19 is installed on the axle bed at the upper both ends of axle 15, the upper end of clamping screw 19 is watched by pushing up driving member 20 with top
Take motor 21 to connect, two rolling wheels 17 in left and right are installed on upper axle 15, be provided with the side of rolling wheel 17 on two solid
Fixed pole 14 and two upper screw rods 16, two upper screw rods 16 are connected by upper transmission joint 59 with upper servomotor 58;Square tube
The unit quantity that double side is rolled in unit and square tube Double Tops side rolling unit is identical, and standalone architecture is essentially identical, square tube bilateral
The flanging inclined-plane of two side flanging pad wheels 24 of side roller press 18 is equal to side with the distance of flanging pad wheel front end face of cylinder intersection
The width on ttom of pipe side 60.
Square tube shaping unit on production line is made up of more square tube forming machines 25, and unit is rolled installed in square tube double side
Rear end, cylinder pad wheel 29 is installed in the lower axle of square tube forming machine 25, lateral pressure wheel 27 is installed above lower axle, lateral pressure wheel 27
Middle screw mandrel 26 is installed, middle screw mandrel 26 is connected with servomotor by driving member, is provided with the top of lateral pressure wheel 27 on support
Upper axle, the upper rolling wheels in left and right two are installed on upper axle, are provided with the side of upper rolling wheel on two in fix bar and two
Screw mandrel, two upper screw rods are connected by driving member with servomotor.
Square tube top margin bonding machine 31 is arranged on the rear end of square tube forming machine 25, and the front end installation of square tube top margin bonding machine 31 is square
High-frequency welding coil 30, lower axle is installed in the frame of rear end, pad wheel is installed in lower axle, lateral pressure wheel is installed above lower axle
27, screw mandrel is installed on the support of lateral pressure wheel 27, screw mandrel is connected by driving member with servomotor, is installed above lateral pressure wheel 27
There are a pair of smooth welded seam wheels 33, smooth welded seam wheel 33 symmetrically tilts installation, and lower end is close, and upper end is mutually from being pressed in the weldering of square tube 61
Sew on, the top of smooth welded seam wheel support 32 is provided with clamping screw;In the rear end field joint polishing of square tube top margin bonding machine 32
Machine 34, polishing roll 35 and lower polishing roll 36 are installed in the frame of the both sides of weld seam polishing machine 34;In the rear end of weld seam polishing machine 34
Square tube cooling bath 37 is installed, fountain head 38 is installed in square tube cooling bath 37, tail end is provided with hair-dryer 39.
Square tube alignment unit is arranged on the rear end of square tube cooling bath 37, and square tube is straightened unit by rotating forward straightener 44 and reversion school
Straight machine 48 forms, and two leveler structures are identical, rotates forward the underlay wheel 40 of straightener 44, laterallys secure wheel 41 and upper pressure wheel 42 is pacified
On a rotating disc 43, the rear rotating shaft 47 of rotating disc 43 is arranged in vertical frame, and rear rotating shaft 47 is with rotating servo electricity
The driving member 46 of machine 45 connects.
Square tube cut-to-length sizes machine 49 is installed behind square tube alignment unit, the front end of square tube cut-to-length sizes machine 49 is provided with
Positioner, positioner by underlay wheel 40, laterally secure wheel 41 and upper pressure wheel 42 forms, the installation of the middle part of cut-to-length sizes machine 49
There is fixed length mobile cutter 50, rear end is provided with outlet roller 51.
Claims (5)
- The square tube roll-forming line of specification more than 1., it is characterised in that:The production line is by installing reel steel point-blank Strip unwinding rack(1), steel plate tape guide, steel plate leveling machine(7), square tube Double Tops side rolling unit, square tube double side rolling Unit, square tube shaping unit, square tube top margin bonding machine(31), weld seam polishing machine(34), square tube cooling bath(37), square tube straightener Group and square tube cut-to-length sizes machine(49)Composition;Reel steel plate strip unwinding rack(1)It is upper that let off roll is housed(2);Steel plate tape guide Installed in reel steel plate strip unwinding rack(1)Rear end, steel plate tape guide is by perpendicular positioning frame(3)With horizontal location frame(5)Group Into perpendicular positioning frame(3)On a pair of nip rolls are installed(4), horizontal location frame(5)On lateral register wheel is installed(6);Level is fixed Position frame(5)Rear end is installed by steel plate leveling machine(7), steel plate leveling machine(7)Frame on pad roller is installed(9)With hydraulic pressure straightener roll (8);In steel plate leveling machine(7)Rear end installation square tube Double Tops side rolling unit, square tube Double Tops side rolls unit by more square tubes Double Tops side roller press(18)Composition, square tube Double Tops side roller press(18)It is designed with lower axle(12)With upper axle(15), in lower axle(12) On be provided with left and right two flanging pad wheels(10), flanging pad wheel(10)Front-end Design be the face of cylinder(53), rear end is designed as justifying The flanging inclined-plane of taper(55), the flanging inclined-plane of left and right two(55)With the face of cylinder(53)Intersection(54)Distance be square tube base Three times of width, two upper hems of square tube(52)Width be respectively equal to the half of square tube base width, from First square tube Double Tops side roller press starts, the flanging pad wheel of square tube Double Tops side roller press below(10)The conical flanging inclined-plane of rear end (55)Inclination angle increase step by step, in flanging pad wheel(10)Side two lower fix bars are installed(11)With two lower screw mandrels (13), two lower screw mandrels(13)Pass through underdrive connector(57)With lower servomotor(56)Connection;In upper axle(15)Both ends Clamping screw is installed on axle bed(19), clamping screw(19)Upper end by pushing up driving member(20)With pushing up servomotor(21)Even Connect, in upper axle(15)On be provided with left and right two rolling wheels(17), in rolling wheel(17)Side two upper fix bars are installed (14)With two upper screw rods(16), two upper screw rods(16)Pass through upper transmission joint(59)With upper servomotor(58)Even Connect;The unit quantity that square tube double side is rolled in unit and square tube Double Tops side rolling unit is identical, the difference of standalone architecture It is square tube double side roller press(18)Two side flanging pad wheels(24)Flanging inclined-plane and the face of cylinder intersection distance Equal to square tube base(60)Width.
- 2. more specification square tube roll-forming lines as claimed in claim 1, it is characterised in that:Square tube shaping on production line Units' installation rolls unit rear end in square tube double side, by more square tube forming machines(25)Composition, square tube forming machine(25)Under Cylinder pad wheel is installed on axle(29), lower axle top is provided with lateral pressure wheel(27), lateral pressure wheel(27)Support on be provided with Screw mandrel(26), middle screw mandrel(26)It is connected by driving member with servomotor, in lateral pressure wheel(27)Top axle, upper axle are installed On the upper rolling wheels in left and right two are installed, fix bar and two upper screw rods on two are installed in the side of upper rolling wheel, two Upper screw rod is connected by driving member with servomotor.
- 3. more specification square tube roll-forming lines as claimed in claim 1 or 2, it is characterised in that:Square tube top margin bonding machine (31)Installed in square tube forming machine(25)Rear end, square tube top margin bonding machine(31)Front end square high-frequency welding coil is installed (30), lower axle is installed in the frame of rear end, pad wheel is installed in lower axle, lateral pressure wheel is installed above lower axle(27), lateral pressure wheel (27)Support on screw mandrel is installed, screw mandrel is connected by driving member with servomotor, in lateral pressure wheel(27)Top is provided with one To smooth welded seam wheel(33), smooth welded seam wheel(33)Symmetrical to tilt installation, lower end is close, and upper end is remote, is pressed in square tube(61)'s On weld seam, smooth welded seam wheel support(32)Top clamping screw is installed;In square tube top margin bonding machine(32)Rear end installation weldering Stitch polishing machine(34), weld seam polishing machine(34)Polishing roll is installed in the frame of both sides(35)With lower polishing roll(36);Welding Stitch polishing machine(34)Rear end is provided with square tube cooling bath(37), square tube cooling bath(37)Fountain head is inside installed(38), tail end peace Equipped with hair-dryer(39).
- 4. more specification square tube roll-forming lines as claimed in claim 3, it is characterised in that:Square tube alignment unit is arranged on Square tube cooling bath(37)Rear end, square tube are straightened unit by rotating forward straightener(44)With reversion straightener(48)Composition, two alignments Machine structure is identical, rotates forward straightener(44)Underlay wheel(40), laterally secure wheel(41)And upper pressure wheel(42)Turn installed in one Moving plate(43)On, rotating disc(43)Rear rotating shaft(47)In vertical frame, rear rotating shaft(47)Pass through driving member(46) With rotating servomotor(45)Connection.
- 5. more specification square tube roll-forming lines as claimed in claim 4, it is characterised in that:Behind square tube alignment unit Square tube cut-to-length sizes machine is installed(49), square tube cut-to-length sizes machine(49)Front end positioner is installed, positioner is under Pad wheel(40), laterally secure wheel(41)And upper pressure wheel(42)Composition, cut-to-length sizes machine(49)Middle part be provided with fixed length movement cut Cutter(50), rear end is provided with outlet roller(51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895669.6A CN105458727B (en) | 2015-12-08 | 2015-12-08 | More specification square tube roll-forming lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510895669.6A CN105458727B (en) | 2015-12-08 | 2015-12-08 | More specification square tube roll-forming lines |
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| Publication Number | Publication Date |
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| CN105458727A CN105458727A (en) | 2016-04-06 |
| CN105458727B true CN105458727B (en) | 2018-01-09 |
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| CN201510895669.6A Active CN105458727B (en) | 2015-12-08 | 2015-12-08 | More specification square tube roll-forming lines |
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| CN110355611B (en) * | 2019-08-19 | 2024-09-20 | 河北腾天焊管设备制造有限公司 | Square tube production line |
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| CN113546997A (en) * | 2021-08-20 | 2021-10-26 | 张家港市中悦冶金设备科技有限公司 | Roll extrusion precision forming system for distance-adjusting type pipe |
| CN113546998A (en) * | 2021-08-20 | 2021-10-26 | 张家港市中悦冶金设备科技有限公司 | Roll adjustment type roller system and pipe rolling forming device with same |
| CN113601033B (en) * | 2021-09-03 | 2023-04-11 | 山东美峰智能设备有限公司 | Automatic positioning and cutting device and method for linear bearing pipe fitting |
| CN115647201B (en) * | 2022-11-02 | 2025-11-25 | 山东省领旋技术开发有限公司 | A high-strength steel plate forming apparatus, method, and application of the prepared square tube. |
| CN119457526B (en) * | 2025-01-13 | 2025-08-15 | 钜亚汽车零部件科技(太仓)有限公司 | Square tube laser welding tool and laser welding equipment with auxiliary compaction function |
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| JPS5750213A (en) * | 1980-09-09 | 1982-03-24 | Nippon Steel Metal Prod Co Ltd | Manufacture of square metallic blank pipe |
| JPS58119487A (en) * | 1981-12-30 | 1983-07-15 | Kawatetsu Kenzai Kogyo Kk | Welding method for square steel pipe |
| CN201720685U (en) * | 2010-06-29 | 2011-01-26 | 广州永大不锈钢有限公司 | Device for forming square stainless steel tube in one attempt |
| CN204381139U (en) * | 2014-12-30 | 2015-06-10 | 上海宝钢型钢有限公司 | A kind of square and rectangular pipe cold bending device |
| CN205342455U (en) * | 2015-12-08 | 2016-06-29 | 云南利源金属工贸有限公司 | Shaping production line of many specifications side pipe roll extrusion |
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- 2015-12-08 CN CN201510895669.6A patent/CN105458727B/en active Active
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| CN105458727A (en) | 2016-04-06 |
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