CN203494578U - Iron water-powered roller with double spoke plates - Google Patents
Iron water-powered roller with double spoke plates Download PDFInfo
- Publication number
- CN203494578U CN203494578U CN201320504061.2U CN201320504061U CN203494578U CN 203494578 U CN203494578 U CN 203494578U CN 201320504061 U CN201320504061 U CN 201320504061U CN 203494578 U CN203494578 U CN 203494578U
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- China
- Prior art keywords
- wheel rim
- mill
- board
- muller
- double width
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Abstract
The utility model discloses an iron water-powered roller with double spoke plates. The iron water-powered roller comprises a rolling wheel framework assembly and a rolling disc, and is characterized in that the rolling wheel framework assembly comprises a hub, the spoke plates and a rim which are integrally welded; the spoke plates are of a double-spoke-plate structure, a hollow structure is formed between the two spoke plates, and connection rods are circumferentially welded and distributed on the spoke plates; the outer side of the rim is a block combined-type rim lining plate, and fastened on the rim by a bolt and a nut, a spring is sleeved on the bolt at the inner side of the rim, and the spring is located between the rim and the nut; both of the rolling disc and the rolling wheel framework assembly are manufactured from an iron material. The iron water-powered roller with the double spoke plates disclosed by the utility model is high in production efficiency, low in power consumption, low in equipment occurrence rate, and less in component wear.
Description
Technical field
The utility model relates to a kind of water mill, relates in particular to the board-like chalybeate waters mill of a kind of double width.
Background technology
In current domestic quartz sand wet pulverizing processing, mainly contain rod milling pulverizing processing technology and water-powered roller and pulverize two kinds of processing technologys.Rod milling wet pulverizing processing technology, plant investment is large, production run cost high (being mainly the lower reason of mechanical efficiency relative efficiency in common mechanical of rod mill), the principle of pulverizing processing is the impact in grinding machine and having ground by rod iron, and this kind of processing method makes the consumption of rod iron larger.
In water-powered roller disintegrating process, what muller and mill disc adopted is stone material, adopts the water mill of stone material mainly from the deferrization process simplicity factor of product processing, to consider.But along with technological development and the development of deironing machinery and the degree of perfection of process matched therewith etc. of the processing of quartz sand product, the water mill of stone material is not becoming advantage aspect deironing requirement., although have some advantages of the aspects such as plant construction and production management in quartz sand is pulverized operation, also there are many self deficiencies in the water mill of stone material, major embodiment in the following areas.
The low problem of production rate when the water mill that 1, stone material is made exists platform, conventionally only in 1～2T/h left and right, power disposition is relatively large generally in 30KW left and right.
2, the water mill of stone material self fret wear consumption when grinding powder process crumble product is larger, and common 5～7 days mullers and mill disc need to change once.
3, muller material reducing in wearing and tearing and the simultaneous size consuming and weight, this just pulverizes the effect of processing to product and exerts an influence, productivity ratio reduces along with muller size and reducing of weight, also will feed through to the variation of product cut size distribution and the homogeneity question of particle diameter simultaneously.
4, the water mill of stone material, muller wear rate is high, changes frequently, and workman's labour intensity is large; A common stone matter muller weight, more than 2T, is changed one time muller, often needs consuming timely to reach 2～4 hours in occupation of longer production non-cutting time, and this also will affect the effective operation time of water mill greatly.
5, produce in order to reach the convenient requirement of frequent replacing muller, manufacture and the assembly precision of machinery are relatively low, the essentially no quality of fit requirement of driving shaft and bearing, between there is larger size gap, therefore in producing, consumable accessory is low owing to being subject to the working life of extra mechanical dynamic load, the equipment fault rate that takes place frequently is high, the failure rate of machinery that is particularly contained in drive bearing on muller and drives the driving shaft of muller rotation to cause is all the more so, and this point is also to restrict stone matter water mill in production application and the principal element that further develops.
Utility model content
Technical problem to be solved in the utility model is: provide the double width that a kind of production efficiency is high, power consumption is low, rate of occurrence of equipment failure is low, parts wear is little board-like chalybeate waters mill.
In order to solve the problems of the technologies described above, the technical scheme that the utility model adopts is:
The board-like chalybeate waters mill of double width, mainly comprises muller skeleton component and mill disc, it is characterized in that: described muller skeleton component comprises integrally welded wheel hub, former, wheel rim; Described former is Double plate structure, between two formers, is hollow-core construction, and on former, circumference soldering is distributed with connecting rod; Described wheel rim outside is piecemeal combined type wheel rim liner plate, by screw bolt and nut, is fastened on wheel rim, and on the bolt of described wheel rim inner side, cover has spring, spring to be positioned between wheel rim and nut; Described mill disc, muller skeleton component form by ferrous material manufacture.
Described wheel hub adopts thick-walled seamless steel pipes through machining moulding.
Described former is provided with charging hole, relief hole and aperture cover plate, aperture cover plate by bolts assemblies on charging hole, relief hole.
Described wheel rim by steel plate by setting-out, blanking after, then by veneer reeling machine roll-forming.
Described wheel rim liner plate adopts the moulding of high-abrasive material individual cast.
Between described wheel rim and wheel rim liner plate, be provided with wear-resistant rubber sheet.
Described wheel hub both sides are equipped with gland, seat ring, and are bolted on the end face of wheel hub both sides, on gland, by bolt tightening, have felt gland, and bearing is housed on seat ring, and carry out axial tightening by round nut and stop washer.
Described bearing holder (housing, cover) is contained on driving shaft, and driving shaft is provided with axle sleeve, and one end of axle sleeve withstands on bearing, and the other end withstands on the first pressing plate, and next-door neighbour's the first pressing plate also has the second pressing plate.
On described driving shaft, be set with square chest slide block, be positioned at driving shaft middle part, be assemblied in the square chest assembly of final drive shaft, square chest assembly both sides are respectively provided with the first pressing plate and the second pressing plate is clamped square chest slide block to be limited in square chest assembly by bolt.
Compared with prior art, the beneficial effect the utlity model has is:
1, chalybeate waters mill muller weight is generally the more than 2 times of stone muller muller weight, and converted products crush strength is large, and during platform, productivity ratio is generally more than 4T/h, the power being equipped with only needs 37KW, therefore compare with stone matter water mill, not only productivity ratio is high, and power consumption is low.
2, wheel rim liner plate adopts the higher material of anti-wear performance to make, and more than the wear-out life of material reaches half a year conventionally, and can change after wheel rim wear liner.Wheel rim liner plate is the knockdown lining plate structure of piecemeal in addition, with bolt, be assembled into one with the wheel rim of muller skeleton component respectively, therefore single wheel rim liner plate weight is relatively little, when while changing liner plate, workman operates, labor intensity is relatively low, single wheel rim liner plate weight is relatively light simultaneously, therefore easy to assembly, while changing wheel rim liner plate, required production is compared with stone matter water-powered roller greatly and shorten non-cutting time.
3, the muller skeleton of Double plate structure, the good weight material of filling flow between former, when wheel rim liner plate is along with production process is worn and torn, during weight saving, can fill respective material between Double plate, to compensate the whole muller weight saving problem causing because of wheel rim wear liner.Such structural design of muller skeleton, its object is exactly to make to keep whole muller changes in weight amplitude to reduce in the life cycle of wheel rim liner plate accessory as far as possible, productivity ratio amplitude of variation will reduce during the platform of machinery like this, and correspondingly product cut size fluctuation model circle changes and reduces to change and reduce etc. with particle diameter distributing homogeneity.
4, in producing, the consumable accessory of chalybeate waters mill is only wheel rim liner plate, and muller skeleton is considered its requirement of strength when Machine Design, generally not fragile.Change the fastening bolt that wheel rim liner plate only needs dismounting to be connected with skeleton wheel rim, mechanical assembly precision is unaffected.The specification requirement that machine-building and assembly precision all can be mechanical routinely like this manufactures and designs, and facts have proved the general rare equipment fault of chalybeate waters mill.
5, chalybeate waters mill bearing block when design is that the form coordinating sinks in wheel hub, and this is conducive to assembling and replacing between component of machine.
6, between wheel rim and wheel rim liner plate, be provided with wear-resistant rubber sheet, can prevent the wearing and tearing of the relative motion of wheel rim liner plate and muller skeleton wheel rim.
7, for the connecting bolt that prevents wheel rim liner plate and skeleton wheel rim is because of becoming flexible that the factors such as the vibration of machine operation procedure and wearing and tearing produce, between nut and wheel rim, be provided with powerful compression strong spring, remain so due pretightning force between nut and connecting bolt, thereby reach, prevent getting loose of nut, to guarantee the normal operation of muller.
Accompanying drawing explanation
Fig. 1 is the structural representation of the board-like chalybeate waters mill of a kind of double width of the utility model.
Fig. 2 is the structural representation of the muller skeleton component of the board-like chalybeate waters mill of a kind of double width of the utility model.
Fig. 3 is the A-A profile of the muller skeleton component of the board-like chalybeate waters mill of a kind of double width of the utility model.
In figure, be labeled as: mill disc 1, bolt 2, wheel rim liner plate 3, wear-resistant rubber sheet 4, spring 5, nut 6, muller skeleton component 7, wheel rim 71, aperture cover plate 72, connecting rod 73, wheel hub 74, former 75, gland 8, seat ring 9, bearing 10, round nut 11, stop washer 12, driving shaft 13, felt gland 14, axle sleeve 15, the first pressing plate 16, the second pressing plate 17, square chest slide block 18, square chest assembly 19.
The specific embodiment
Below in conjunction with the specific embodiment, the utility model is described in further detail.
The board-like chalybeate waters mill of a kind of double width, comprise muller skeleton component 7, mill disc 1, described muller skeleton component 7 comprises integrally welded wheel hub 74, former 75, wheel rim 71, described former 75 is Double plate structure, two 75 of formers are hollow-core construction, and on former 75, circumference soldering is distributed with connecting rod 73; Described wheel rim 71 outsides are piecemeal combined type wheel rim liner plate 3, by bolt 2 and nut 6, are fastened on wheel rim 71, and on the bolt 2 of described wheel rim 71 inner sides, cover has spring 5, spring 5 to be positioned at 6, wheel rim 71 and nut; Described mill disc 1, muller skeleton component 7 form by ferrous material manufacture.
Described wheel hub 74 adopts thick-walled seamless steel pipes through machining moulding.
Described former 75 is provided with charging hole, relief hole and aperture cover plate 72, aperture cover plate 72 by bolts assemblies on charging hole, relief hole.
Described wheel rim 71 by steel plate by setting-out, blanking after, then roll welding fabrication by veneer reeling machine.
Described wheel rim liner plate 3 adopts the moulding of high-abrasive material individual cast.
Between described wheel rim 71 and wheel rim liner plate 3, be provided with wear-resistant rubber sheet 4.
Described wheel hub 74 both sides are equipped with gland 8, seat ring 9, and are bolted on wheel hub 74 both sides end faces, on gland 8, by bolt tightening, have felt gland 14, and bearing 10 is housed on seat ring 9, and carry out axial tightening by round nut 11 and stop washer 12.
Described bearing 10 is sleeved on driving shaft 13, and driving shaft 13 is provided with axle sleeve 15, and one end of axle sleeve 15 withstands on bearing 10, and the other end withstands on the first pressing plate 16, and next-door neighbour's the first pressing plate 16 also has the second pressing plate 17.
On described driving shaft 13, be set with square chest slide block 18, be positioned at driving shaft 13 middle parts, be assemblied in the square chest assembly 19 of final drive shaft, square chest assembly 19 both sides are respectively provided with the first pressing plate 16 and the second pressing plate 17 is clamped square chest slide block 18 to be limited in square chest assembly 19 by bolt.
The muller weight of these chalybeate waters mill is generally the more than 2 times of stone muller muller weight, and converted products crush strength is large, and during platform, productivity ratio is generally more than 4T/h, the power being equipped with only needs 37KW, therefore compare with stone matter water-powered roller, not only productivity ratio is high, and power consumption is low; Wheel rim liner plate adopts the higher material of anti-wear performance to make, and more than the wear-out life of material reaches half a year conventionally, and can change after wheel rim wear liner.Wheel rim liner plate is the knockdown lining plate structure of piecemeal in addition, with bolt, be assembled into one with muller skeleton wheel rim respectively, therefore single wheel rim liner plate weight is relatively little, when while changing liner plate, workman operates, labor intensity is relatively low, single wheel rim liner plate weight is relatively light simultaneously, therefore easy to assembly, while changing wheel rim liner plate, required production is compared with stone matter water-powered roller greatly and shorten non-cutting time; The muller skeleton of Double plate, the good weight material of filling flow between former, when wheel rim liner plate is along with production process is worn and torn, during weight saving, can fill respective material between Double plate, to compensate the whole muller weight saving problem causing because of wheel rim wear liner.Such structural design of muller skeleton, its object is exactly to make to keep whole muller changes in weight amplitude to reduce in the life cycle of wheel rim liner plate accessory as far as possible, productivity ratio amplitude of variation will reduce during the platform of machinery like this, and correspondingly product cut size fluctuation model circle changes and reduces to change and reduce with particle diameter distributing homogeneity; In production, the consumable accessory of chalybeate waters mill is only wheel rim liner plate, and muller skeleton is considered its requirement of strength when Machine Design, generally not fragile.Change the fastening bolt that wheel rim liner plate only needs dismounting to be connected with skeleton wheel rim, mechanical assembly precision is unaffected.The specification requirement that machine-building and assembly precision all can be mechanical routinely like this manufactures and designs, and facts have proved the general rare equipment fault of chalybeate waters mill; Chalybeate waters mill bearing block when design is that the form coordinating sinks in wheel hub, and this is conducive to assembling and replacing between component of machine; Between wheel rim and wheel rim liner plate, be provided with wear-resistant rubber sheet, can prevent the wearing and tearing of the relative motion of wheel rim liner plate and muller skeleton wheel rim; For the connecting bolt that prevents wheel rim liner plate and skeleton wheel rim because of the factors such as the vibration of machine operation procedure and wearing and tearing produce loosening, between nut and wheel rim, be provided with powerful compression strong spring, remain so due pretightning force between nut and connecting bolt, thereby reach, prevent getting loose of nut, to guarantee the normal operation of muller.
Those of ordinary skill in the art will be appreciated that, above embodiment is only for the utility model is described, and be not used as restriction of the present utility model, as long as within the scope of connotation of the present utility model, to the variation of the above embodiment, modification, all will drop within the scope of claim of the present utility model.
Claims (9)
1. the board-like chalybeate waters mill of double width, comprises muller skeleton component, mill disc, it is characterized in that: described muller skeleton component comprises integrally welded wheel hub, former, wheel rim; Described former is Double plate structure, between two formers, is hollow-core construction, and on former, circumference soldering is distributed with connecting rod; Described wheel rim outside is piecemeal combined type wheel rim liner plate, by screw bolt and nut, is fastened on wheel rim, and on the bolt of described wheel rim inner side, cover has spring, spring to be positioned between wheel rim and nut; Described mill disc, muller skeleton component form by ferrous material manufacture.
2. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, is characterized in that: described wheel hub adopts thick-walled seamless steel pipes through machining moulding.
3. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, is characterized in that: described former is provided with charging hole, relief hole and aperture cover plate, aperture cover plate by bolts assemblies on charging hole, relief hole.
4. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, is characterized in that: described wheel rim by steel plate by setting-out, blanking after, then by veneer reeling machine roll-forming.
5. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, is characterized in that: described wheel rim liner plate adopts the moulding of high-abrasive material individual cast.
6. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, is characterized in that: between described wheel rim and wheel rim liner plate, be provided with wear-resistant rubber sheet.
7. the board-like chalybeate waters mill of a kind of double width as claimed in claim 1, it is characterized in that: described wheel hub both sides are equipped with gland, seat ring, and be bolted on the end face of wheel hub both sides, on gland, by bolt tightening, there is felt gland, bearing is housed on seat ring, and carries out axial tightening by round nut and stop washer.
8. the board-like chalybeate waters mill of a kind of double width as claimed in claim 7, it is characterized in that: described bearing holder (housing, cover) is contained on driving shaft, and driving shaft is provided with axle sleeve, one end of axle sleeve withstands on bearing, the other end withstands on the first pressing plate, and next-door neighbour's the first pressing plate also has the second pressing plate.
9. the board-like chalybeate waters mill of a kind of double width as claimed in claim 8, it is characterized in that: on described driving shaft, be also set with square chest slide block, be positioned at driving shaft middle part, be assemblied in the square chest assembly of final drive shaft, square chest assembly both sides are respectively provided with the first pressing plate and the second pressing plate is clamped square chest slide block to be limited in square chest assembly by bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320504061.2U CN203494578U (en) | 2013-08-16 | 2013-08-16 | Iron water-powered roller with double spoke plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320504061.2U CN203494578U (en) | 2013-08-16 | 2013-08-16 | Iron water-powered roller with double spoke plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203494578U true CN203494578U (en) | 2014-03-26 |
Family
ID=50325585
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320504061.2U Withdrawn - After Issue CN203494578U (en) | 2013-08-16 | 2013-08-16 | Iron water-powered roller with double spoke plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203494578U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447121A (en) * | 2013-08-16 | 2013-12-18 | 李立和 | Double-plate type iron water-powered roller |
| CN110882761A (en) * | 2019-12-12 | 2020-03-17 | 江苏吉能达环境能源科技有限公司 | Vertical grinding roller structure for cement finish grinding |
-
2013
- 2013-08-16 CN CN201320504061.2U patent/CN203494578U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447121A (en) * | 2013-08-16 | 2013-12-18 | 李立和 | Double-plate type iron water-powered roller |
| CN103447121B (en) * | 2013-08-16 | 2015-08-19 | 凤阳县三友矿山机械设备有限公司 | The board-like chalybeate waters mill of a kind of double width |
| CN110882761A (en) * | 2019-12-12 | 2020-03-17 | 江苏吉能达环境能源科技有限公司 | Vertical grinding roller structure for cement finish grinding |
| CN110882761B (en) * | 2019-12-12 | 2021-02-26 | 江苏吉能达环境能源科技有限公司 | Vertical grinding roller structure for cement finish grinding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20150819 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140326 Effective date of abandoning: 20150819 |
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| RGAV | Abandon patent right to avoid regrant |