CN203487312U - Tension roller transmission device for filament separating warping machine - Google Patents
Tension roller transmission device for filament separating warping machine Download PDFInfo
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- CN203487312U CN203487312U CN201320497834.9U CN201320497834U CN203487312U CN 203487312 U CN203487312 U CN 203487312U CN 201320497834 U CN201320497834 U CN 201320497834U CN 203487312 U CN203487312 U CN 203487312U
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- roller
- roll shaft
- synchronous pulley
- frame
- transmission device
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Abstract
The utility model relates to a tension roller transmission device for a filament separating warping machine. The tension roller transmission device comprises a frame with a motor and three roller parts; a first roller part is provided with a first roller, two ends of which are arranged on a first roller shaft on the frame; the first roller is movably sleeved on the first roller shaft surface; the second roller part is provided with a second roller, two ends of which are arranged on a second roller shaft on the frame; the second roller is movably sleeved on the second roller shaft surface; a third roller part provided with a third roller, two ends of which are arranged on a third roller shaft on the frame; the third roller is movably sleeved on the third roller shaft surface; the three roller shafts are parallel to an axis of the motor; the first, the second and the third roller parts and one end of the same side to the motor are respectively provided with a first, a second and a third synchronous pulleys and a motor synchronous pulley all engaged with a double-faced synchronous belt; and a pressing synchronous belt pulley engaged with the double-faced synchronous belt is movably arranged on the frame. The tension roller transmission device for filament separating warping machine can be conveniently manufactured, installed and used with good uniformity of monofilament and low cost; with a double-disc type pneumatic brake, stable and reliable braking is provided; and tension uniformity of cloth surface is controlled.
Description
Technical field
The utility model relates to a kind of minute silk warper tension roller transmission device, belongs to the sectional warper technical field of textile machine.
Background technology
In the market to the machine of the direct warping of female silk seldom, and on market, the demand to high-quality woven monofilament grows with each passing day, and major part is all just can complete through two procedures, first by sub-wire machine, mother's silk is divided into monofilament, then carries out warping through warping machines.Single sub-wire machine is due to technological reason in sub-wire process, and between every monofilament, tension force is inconsistent, causes on weave, dye variantly, greatly reduces product quality.Therefore in warping process, will keep the friction of yarn minimum, and in whole warp length, must to keep constant tension force consistent with the interior all yarn tensions of thread layer be the prerequisite successfully weaving.Therefore say that tension gearing is the parts of warping production line indispensability, the quality of its design performance directly has influence on warp quality, roller tension gearing on international market is all two groups of tension roller parts, single entry brake at present, the friction of yarn is large, do not guarantee constant yarn tension, particularly for the warping of little raw material, more can not meet warping demand, from whole warping process, yarn tension can not get controlling.
Summary of the invention
In order to address the above problem, the utility model provides a kind of minute silk warper tension roller transmission device, and this apparatus structure is simple, processing and installation and use are all more convenient, make monofilament uniform tension in order good, more economically, rationally, give client cost-saving, the creation of value; Adopt dual-disc aerodynamic brake, brake reliable and stablely, controlled the uniform tension in order of cloth cover.
For achieving the above object, concrete scheme of the present utility model is:
A minute silk warper tension roller transmission device, comprises frame, is provided with motor and first roller roller member in frame, the second roller roller member, the 3rd roller roller member, first roller roller member comprises that two ends are fixed on the first roller roll shaft in frame, activity is placed on the circumferential surface of first roller roll shaft and the first roller roller concentric with first roller roll shaft, and the second roller roller member comprises that two ends are movably connected on the second roller roll shaft in frame, activity is placed on the circumferential surface of the second roller roll shaft and the second roller roller concentric with the second roller roll shaft, and the 3rd roller roller member comprises that two ends are fixed on the 3rd roller roll shaft in frame, activity is placed on the circumferential surface of the 3rd roller roll shaft and the three roller roller concentric with the 3rd roller roll shaft, first roller roll shaft and the second roller roll shaft, the axle center of the 3rd roller roll shaft and motor is parallel to each other, at first roller roller, the second roller roller, one end of the homonymy of the 3rd roller roller and motor is respectively equipped with the first synchronous pulley, the second synchronous pulley, the 3rd synchronous pulley, motor synchronous belt wheel, the first synchronous pulley, the second synchronous pulley, the 3rd synchronous pulley, motor synchronous belt wheel is meshed with a double cog synchronous belt jointly, is also flexibly connected a compression synchronous pulley in frame, compresses synchronous pulley and is meshed with double cog synchronous belt.
In the axial both sides of the second roller roll shaft, there is respectively the vertical line slideway that is fixed on frame, line slideway is between first roller roll shaft and the 3rd roller roll shaft, the axial two ends of the second roller roll shaft are fixedly connected with respectively the slide block mechanism being slidably matched with line slideway, below two slide block mechanisms, have respectively the cylinder being fixed in frame, two slide block mechanisms are fixedly connected with the piston of cylinder by Y-shaped connector respectively.
Slide block mechanism comprises guide rail fixed plate, the take-up housing being fixedly connected with guide rail fixed plate, the slide block holder being fixedly connected with take-up housing, guide rail fixed plate is fixed on by locking flange respectively in the axial two ends of the second roller roll shaft, take-up housing and line slideway are slidably matched, and guide rail fixed plate is fixedly connected with the piston of cylinder by Y-shaped connector.
On having above the second roller roller member, be connected and fixed plate, on be connected and fixed plate two ends be fixedly connected with the guide rail fixed plate of both sides respectively, under having, be connected and fixed plate below the second roller roll shaft, under be connected and fixed plate two ends be fixedly connected with the guide rail fixed plate of both sides respectively.The upper and lower plate that is connected and fixed is set here and has guaranteed the second roller roller motion steadily.
In one end of first roller roll shaft, be provided with the first brake disc, in one end of the second roller roll shaft, be provided with electromagnetic brake, between electromagnetic brake and the second roller roller, have the brake block that is fixed on the second roller roller, in one end of the 3rd roller roll shaft, be provided with the 3rd brake disc.
In frame, be fixed with support, the long groove that has inclination on support, oblique upper at long groove has upper supporting plate, long groove tiltedly below have the lower carrier plate parallel with upper supporting plate, between upper supporting plate and lower carrier plate, there are two guide rods that are parallel to each other, guide rod and upper supporting plate are perpendicular, in the axle center that compresses synchronous pulley, be flexibly connected a lead rail axis, one end of lead rail axis and two guide rods are slidably matched, below lead rail axis, have the cylinder that ejects that is fixed on lower carrier plate, lead rail axis is fixedly connected with the piston that ejects cylinder.
Between lead rail axis and guide rod, be combined with linear bearing.
The first synchronous pulley, the 3rd synchronous pulley, motor synchronous belt wheel is common is meshed with the tooth of the inner ring of double cog synchronous belt, and the second synchronous pulley, compression synchronous pulley are meshed with the tooth of the outer ring of double cog synchronous belt.
Under be connected and fixed plate two ends by connecting angle iron, be fixedly connected with the guide rail fixed plate of both sides respectively.
The utility model in warping process, due to will be after twice roller carries out sub-wire warping, so necessarily require higher to the design and use of roller tension force transmission mechanism.
The utility model is simple in structure, and processing and installation and use are all more convenient, make monofilament uniform tension in order good, more economically, rationally, gives client cost-saving, the creation of value; Adopt dual-disc aerodynamic brake, brake reliable and stablely, controlled the uniform tension in order of cloth cover.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model.
Fig. 2 be on the utility model removes, be connected and fixed plate and three roller roller members are cut open along axis after structural representation.
Fig. 3 is that the utility model removes the structural representation after first roller roller member.
Fig. 4 is that the utility model removes the structural representation after the side panel of frame.
Fig. 5 is to long groove support in vertical position and the structural representation of the miscellaneous part on support by support rotation.
In figure: 1, frame, 2, motor, 4, cylinder, 5, Y-shaped connector, 6, guide rail fixed plate, 7, line slideway, 8, take-up housing, 9, slide block holder, 10, locking flange, 12, under be connected and fixed plate, 13, connecting angle iron, 15, electromagnetic brake, 16, brake block, 18-1, the first synchronous pulley, 18-2, the second synchronous pulley, 18-3, the 3rd synchronous pulley, 19, motor synchronous belt wheel, 20-1, first roller roll shaft, 20-1-1, first roller roller, 20-2, the second roller roll shaft, 20-2-1, the second roller roller, 20-3, the 3rd roller roll shaft, 20-3-1, the 3rd roller roller, 21, on be connected and fixed plate, 22-1, the first brake disc, 22-3, the 3rd brake disc, 23, double cog synchronous belt, 58, guide rod, 61, lead rail axis, 62, compress synchronous pulley, 63, eject cylinder, 66, linear bearing, 70, support, 70-1, long groove, 70-2, upper supporting plate, 70-3, lower carrier plate.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
A kind of minute silk warper tension roller transmission device, comprise frame 1, in frame 1, be provided with motor 2 and first roller roller member, the second roller roller member, the 3rd roller roller member, first roller roller member comprises that two ends are fixed on the first roller roll shaft 20-1 in frame 1, activity is placed on the circumferential surface of first roller roll shaft 20-1 and the first roller roller 20-1-1 concentric with first roller roll shaft 20-1, the second roller roller member comprises that two ends are movably connected on the second roller roll shaft 20-2 in frame 1, activity is placed on the circumferential surface of the second roller roll shaft 20-2 and the second roller roller 20-2-1 concentric with the second roller roll shaft 20-2, the 3rd roller roller member comprises that two ends are fixed on the 3rd roller roll shaft 20-3 in frame 1, activity is placed on the circumferential surface of the 3rd roller roll shaft 20-3 and the three roller roller 20-3-1 concentric with the 3rd roller roll shaft 20-3, first roller roll shaft 20-1 and the second roller roll shaft 20-2, the axle center of the 3rd roller roll shaft 20-3 and motor 2 is parallel to each other, at first roller roller 20-1-1, the second roller roller 20-2-1, one end of the homonymy of the 3rd roller roller 20-3-1 and motor 2 is respectively equipped with the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19, the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19 is meshed with a double cog synchronous belt 23 jointly, in frame 1, be also flexibly connected a compression synchronous pulley 62, compressing synchronous pulley 62 is meshed with double cog synchronous belt 23.
In the axial both sides of the second roller roll shaft 20-2, there is respectively the vertical line slideway 7 that is fixed on frame 1, line slideway 7 is between first roller roll shaft 20-1 and the 3rd roller roll shaft 20-3, the axial two ends of the second roller roll shaft 20-2 are fixedly connected with respectively the slide block mechanism being slidably matched with line slideway 7, below two slide block mechanisms, there are respectively 4, two slide block mechanisms of cylinder that are fixed in frame 1 by Y-shaped connector 5, to be fixedly connected with the piston of cylinder 4 respectively.
Slide block mechanism comprises guide rail fixed plate 6, the take-up housing 8 being fixedly connected with guide rail fixed plate 6, the slide block holder 9 being fixedly connected with take-up housing 8, guide rail fixed plate 6 is fixed on by locking flange 10 respectively in the axial two ends of the second roller roll shaft 20-2, take-up housing 8 is slidably matched with line slideway 7, and guide rail fixed plate 6 is fixedly connected with the piston of cylinder 4 by Y-shaped connector 5.
On having above the second roller roller member, be connected and fixed plate 21, on be connected and fixed plate 21 two ends be fixedly connected with the guide rail fixed plate 6 of both sides respectively, under having, be connected and fixed plate 12 below the second roller roll shaft 20-2, under be connected and fixed plate 12 two ends be fixedly connected with the guide rail fixed plate 6 of both sides respectively.
In one end of first roller roll shaft 20-1, be provided with the first brake disc 22-1, one end at the second roller roll shaft 20-2 is provided with electromagnetic brake 15, between electromagnetic brake 15 and the second roller roller 20-2-1, there is the brake block 16 that is fixed on the second roller roller 20-2-1, in one end of the 3rd roller roll shaft 20-3, be provided with the 3rd brake disc 22-3.
In frame 1, be fixed with support 70, the long groove 70-1 that has inclination on support 70, oblique upper at long groove 70-1 has upper supporting plate 70-2, long groove 70-1 tiltedly below have the lower carrier plate 70-3 parallel with upper supporting plate 70-2, between upper supporting plate 70-2 and lower carrier plate 70-3, there are two guide rods that are parallel to each other 58, guide rod 58 is perpendicular with upper supporting plate 70-2, in the axle center that compresses synchronous pulley 62, be flexibly connected a lead rail axis 61, one end of lead rail axis 61 and two guide rods 58 are slidably matched, below lead rail axis 61, have be fixed on lower carrier plate 70-3 eject cylinder 63, lead rail axis 61 is fixedly connected with the piston that ejects cylinder 63.
Between lead rail axis 61 and guide rod 58, be combined with linear bearing 66.
The tooth of the common inner ring with double cog synchronous belt 23 of the first synchronous pulley 18-1, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19 is meshed, and the second synchronous pulley 18-2, compression synchronous pulley 62 are meshed with the tooth of the outer ring of double cog synchronous belt 23.
Under be connected and fixed plate 12 two ends by connecting angle iron 13, be fixedly connected with the guide rail fixed plate 6 of both sides respectively.
The utility model is when work, first the monofilament after sub-wire, first through first roller roller member, is walked around from the upper surface of first roller roller 20-1-1, then walks around from the lower surface of the second roller roller 20-2-1, finally from the upper surface of the 3rd roller roller 20-3-1, lay out, be connected to headstock.Then hotwire 2, motor 2 drives the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, compression synchronous pulley 62 jointly to rotate by double cog synchronous belt 23, and then drive first roller roller 20-1-1, the second roller roller 20-2-1, the 3rd roller roller 20-3-1 to rotate, thereby monofilament is carried out drawing-off and controls balance tension warping, finally by headstock, carry out permanent linear speed rolling; To the adjustment of the equilibrant force of monofilament, can adjust by the second roller roller member, by the upper-lower position of two groups of cylinder 4 adjustable guide rail fixed heads 6, and then regulate the upper-lower position of the second roller roller 20-2-1, thereby adjust the equilibrant force of suitable monofilament; And the second roller roller 20-2-1 on move or move down and can make double cog synchronous belt 23 or lax or tensioning, if double cog synchronous belt 23 is lax, by ejecting cylinder 63, regulate lead rail axis 61, and then adjusting compresses synchronous pulley 62, make to compress synchronous pulley 62 and compress double cog synchronous belt 23, make it keep suitable tension force, if otherwise double cog synchronous belt 23 tensionings, ejecting cylinder 63 control compression synchronous pulleys 62 makes it suitably away from double cog synchronous belt 23, make like this double cog synchronous belt 23 remain suitable tension force transmission campaign, very flexible.In one end of first roller roll shaft 20-1, be provided with the first brake disc 22-1, in one end of the 3rd roller roll shaft 20-3, be provided with the 3rd brake disc 22-3, two brake discs pass through respectively aerodynamic brake; The second roller roll shaft 20-2 brakes by electromagnetic braking.
Claims (9)
1. one kind of minute silk warper tension roller transmission device, it is characterized in that: comprise frame (1), in frame (1), be provided with motor (2) and first roller roller member, the second roller roller member, the 3rd roller roller member, first roller roller member comprises that two ends are fixed on the first roller roll shaft (20-1) in frame (1), activity is placed on the circumferential surface of first roller roll shaft (20-1) and the first roller roller (20-1-1) concentric with first roller roll shaft (20-1), the second roller roller member comprises that two ends are movably connected on the second roller roll shaft (20-2) in frame (1), activity is placed on the circumferential surface of the second roller roll shaft (20-2) and the second roller roller (20-2-1) concentric with the second roller roll shaft (20-2), the 3rd roller roller member comprises that two ends are fixed on the 3rd roller roll shaft (20-3) in frame (1), activity is placed on the circumferential surface of the 3rd roller roll shaft (20-3) and the three roller roller (20-3-1) concentric with the 3rd roller roll shaft (20-3), first roller roll shaft (20-1) and the second roller roll shaft (20-2), the axle center of the 3rd roller roll shaft (20-3) and motor (2) is parallel to each other, at first roller roller (20-1-1), the second roller roller (20-2-1), one end of the homonymy of the 3rd roller roller (20-3-1) and motor (2) is respectively equipped with the first synchronous pulley (18-1), the second synchronous pulley (18-2), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19), the first synchronous pulley (18-1), the second synchronous pulley (18-2), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19) is meshed with a double cog synchronous belt (23) jointly, in frame (1), be also flexibly connected a compression synchronous pulley (62), compressing synchronous pulley (62) is meshed with double cog synchronous belt (23).
2. according to claim 1 minute silk warper tension roller transmission device, it is characterized in that: in the axial both sides of the second roller roll shaft (20-2), have respectively the vertical line slideway (7) that is fixed on frame (1), line slideway (7) is positioned between first roller roll shaft (20-1) and the 3rd roller roll shaft (20-3), the axial two ends of the second roller roll shaft (20-2) are fixedly connected with respectively the slide block mechanism being slidably matched with line slideway (7), below two slide block mechanisms, there is respectively the cylinder (4) being fixed in frame (1), two slide block mechanisms are fixedly connected with the piston of cylinder (4) by Y-shaped connector (5) respectively.
3. according to claim 2 minute silk warper tension roller transmission device, it is characterized in that: slide block mechanism comprises guide rail fixed plate (6), the take-up housing (8) being fixedly connected with guide rail fixed plate (6), the slide block holder (9) being fixedly connected with take-up housing (8), guide rail fixed plate (6) is fixed on by locking flange (10) respectively in the axial two ends of the second roller roll shaft (20-2), take-up housing (8) is slidably matched with line slideway (7), and guide rail fixed plate (6) is fixedly connected with the piston of cylinder (4) by Y-shaped connector (5).
4. according to claim 3 minute silk warper tension roller transmission device, it is characterized in that: on having above the second roller roller member, be connected and fixed plate (21), on be connected and fixed plate (21) two ends be fixedly connected with the guide rail fixed plate (6) of both sides respectively, under the below of the second roller roll shaft (20-2) has, be connected and fixed plate (12), under be connected and fixed plate (12) two ends be fixedly connected with the guide rail fixed plate (6) of both sides respectively.
5. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: in one end of first roller roll shaft (20-1), be provided with the first brake disc (22-1), in one end of the second roller roll shaft (20-2), be provided with electromagnetic brake (15), between electromagnetic brake (15) and the second roller roller (20-2-1), there is the brake block (16) that is fixed on the second roller roller (20-2-1), in one end of the 3rd roller roll shaft (20-3), be provided with the 3rd brake disc (22-3).
6. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: in frame (1), be fixed with support (70), the long groove (70-1) that has inclination on support (70), oblique upper at long groove (70-1) has upper supporting plate (70-2), in the oblique below of long groove (70-1), there is the lower carrier plate (70-3) parallel with upper supporting plate (70-2), between upper supporting plate (70-2) and lower carrier plate (70-3), there are two guide rods that are parallel to each other (58), guide rod (58) is perpendicular with upper supporting plate (70-2), in the axle center that compresses synchronous pulley (62), be flexibly connected a lead rail axis (61), one end of lead rail axis (61) and two guide rods (58) are slidably matched, in the below of lead rail axis (61), have be fixed on lower carrier plate (70-3) eject cylinder (63), lead rail axis (61) is fixedly connected with the piston that ejects cylinder (63).
7. according to claim 6 minute silk warper tension roller transmission device, is characterized in that: between lead rail axis (61) and guide rod (58), be combined with linear bearing (66).
8. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: the first synchronous pulley (18-1), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19) is common is meshed with the tooth of the inner ring of double cog synchronous belt (23), the second synchronous pulley (18-2), compression synchronous pulley (62) are meshed with the tooth of the outer ring of double cog synchronous belt (23).
9. according to claim 4 minute silk warper tension roller transmission device, is characterized in that: under be connected and fixed plate (12) two ends by connecting angle iron (13), be fixedly connected with the guide rail fixed plate (6) of both sides respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320497834.9U CN203487312U (en) | 2013-08-15 | 2013-08-15 | Tension roller transmission device for filament separating warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320497834.9U CN203487312U (en) | 2013-08-15 | 2013-08-15 | Tension roller transmission device for filament separating warping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203487312U true CN203487312U (en) | 2014-03-19 |
Family
ID=50258155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320497834.9U Withdrawn - After Issue CN203487312U (en) | 2013-08-15 | 2013-08-15 | Tension roller transmission device for filament separating warping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203487312U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103409872A (en) * | 2013-08-15 | 2013-11-27 | 常州市赛嘉机械有限公司 | Tension roller transmission device for separating and warping machine |
| CN108251938A (en) * | 2018-03-20 | 2018-07-06 | 卡尔迈耶（中国）有限公司 | A kind of balance roller mechanism suitable for high yarn tension |
-
2013
- 2013-08-15 CN CN201320497834.9U patent/CN203487312U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103409872A (en) * | 2013-08-15 | 2013-11-27 | 常州市赛嘉机械有限公司 | Tension roller transmission device for separating and warping machine |
| CN103409872B (en) * | 2013-08-15 | 2015-09-09 | 常州市赛嘉机械有限公司 | A kind of point silk warper tension roller transmission device |
| CN108251938A (en) * | 2018-03-20 | 2018-07-06 | 卡尔迈耶（中国）有限公司 | A kind of balance roller mechanism suitable for high yarn tension |
| CN108251938B (en) * | 2018-03-20 | 2023-08-08 | 卡尔迈耶（中国）有限公司 | Balanced roller mechanism suitable for high yarn tension |
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| GR01 | Patent grant | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140319 Effective date of abandoning: 20150909 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140319 Effective date of abandoning: 20150909 |
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| RGAV | Abandon patent right to avoid regrant |