CN103409872A - Tension roller transmission device for separating and warping machine - Google Patents
Tension roller transmission device for separating and warping machine Download PDFInfo
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- CN103409872A CN103409872A CN2013103550719A CN201310355071A CN103409872A CN 103409872 A CN103409872 A CN 103409872A CN 2013103550719 A CN2013103550719 A CN 2013103550719A CN 201310355071 A CN201310355071 A CN 201310355071A CN 103409872 A CN103409872 A CN 103409872A
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Abstract
The invention relates to a tension roller transmission device for a separating and warping machine. The tension roller transmission device comprises a rack provided with a motor and three roller components, the first roller component comprises a first roller shaft with two ends arranged on the rack and a first roller which is movably sleeved on the surface of the shaft, the second roller component comprises a second roller shaft with two ends movably connected to the rack and a second roller which is movably sleeved on the surface of the shaft, the third roller component comprises a third roller shaft with two ends arranged on the rack and a third roller which is movably sleeved on the surface of the shaft, the three roller shafts and the axis of the motor are parallel, one ends of the three rollers and the motor, which are on the same side, are provided with first, second and third synchronous pulleys and a motor synchronous pulley which are meshed with a double-sided-tooth synchronous belt, and a pressing synchronous pulley meshed with the double-sided-tooth synchronous belt is movably connected to the rack. The tension roller transmission device is convenient to machine, install and use, the tension consistency of monofilaments is good, costs are saved, a double-disc pneumatic brake is adopted, the braking is stable and reliable, and the tension consistency of cloth covers is controlled.
Description
Technical field
The present invention relates to a kind of minute silk warper tension roller transmission device, belong to the sectional warper technical field of textile machine.
Background technology
In the market to female silk directly warping machine seldom, and on market, the demand to high-quality woven monofilament grows with each passing day, major part is all just can complete through two procedures, first by the sub-wire machine, mother silk is divided into to monofilament, then the process warping machines carries out warping.Single sub-wire machine is due to technological reason in the sub-wire process, and between every monofilament, tension force is inconsistent, causes on weave, dye variantly, greatly reduces product quality.Therefore in the warping process, will keep the friction of yarn minimum, and in whole warp length, must to keep constant tension force consistent with the interior all yarn tensions of thread layer be the prerequisite successfully woven.Therefore say that tension gearing is the parts of warping production line indispensability, the quality of its design performance directly has influence on warp quality, roller tension gearing on international market is all two groups of tension roller parts, single entry brake at present, the friction of yarn is large, do not guarantee constant yarn tension, particularly for the warping of little raw material, more can not meet the warping demand, can not get controlling from yarn tension whole warping process.
Summary of the invention
In order to address the above problem, the invention provides a kind of minute silk warper tension roller transmission device, this apparatus structure is simple, processing and installation and use are all more convenient, make the monofilament uniform tension in order good, more economically, rationally, give the client cost-saving, the creation of value; Adopt the dual-disc aerodynamic brake, brake reliable and stablely, controlled the uniform tension in order of cloth cover.
For achieving the above object, concrete scheme of the present invention is:
A kind of minute silk warper tension roller transmission device, comprise frame, on frame, is provided with motor and first roller roller member, the second roller roller member, the 3rd roller roller member, first roller roller member comprise that two ends are fixed in the first roller roll shaft on frame, activity is placed in the circumferential surface of first roller roll shaft and the first roller roller concentric with the first roller roll shaft, and the second roller roller member comprises that two ends are movably connected on the second roller roll shaft on frame, activity is placed in the circumferential surface of the second roller roll shaft and the second roller roller concentric with the second roller roll shaft, and the 3rd roller roller member comprises that two ends are fixed in the 3rd roller roll shaft on frame, activity is placed in the circumferential surface of the 3rd roller roll shaft and the three roller roller concentric with the 3rd roller roll shaft, first roller roll shaft and the second roller roll shaft, the axle center of the 3rd roller roll shaft and motor is parallel to each other, at the first roller roller, the second roller roller, one end of the homonymy of the 3rd roller roller and motor is respectively equipped with the first synchronous pulley, the second synchronous pulley, the 3rd synchronous pulley, the motor synchronous belt wheel, the first synchronous pulley, the second synchronous pulley, the 3rd synchronous pulley, the motor synchronous belt wheel is meshed with a double cog synchronous belt jointly, on frame, also is flexibly connected one and compresses synchronous pulley, compresses synchronous pulley and is meshed with double cog synchronous belt.
The vertical line slideway that is fixed in frame is arranged respectively in the axial both sides of the second roller roll shaft, line slideway is between first roller roll shaft and the 3rd roller roll shaft, the axial two ends of the second roller roll shaft are fixedly connected with respectively the slide block mechanism be slidably matched with line slideway, the cylinder be fixed on frame is arranged respectively below two slide block mechanisms, two slide block mechanisms are fixedly connected with the piston of cylinder by Y-shaped connector respectively.
Slide block mechanism comprises guide rail fixed plate, the take-up housing be fixedly connected with guide rail fixed plate, the slide block holder be fixedly connected with take-up housing, guide rail fixed plate is fixed in by the locking flange respectively in the axial two ends of the second roller roll shaft, take-up housing and line slideway are slidably matched, and guide rail fixed plate is fixedly connected with the piston of cylinder by Y-shaped connector.
On above the second roller roller member, having, be connected and fixed plate, on be connected and fixed plate two ends with the guide rail fixed plate of both sides, be fixedly connected with respectively, under below the second roller roll shaft, having, be connected and fixed plate, under be connected and fixed plate two ends with the guide rail fixed plate of both sides, be fixedly connected with respectively.The upper and lower plate that is connected and fixed is set here and has guaranteed the second roller roller motion steadily.
An end at the first roller roll shaft is provided with the first brake disc, is provided with electromagnetic brake at an end of the second roller roll shaft, between electromagnetic brake and the second roller roller, the brake block that is fixed in the second roller roller is arranged, and is provided with the 3rd brake disc at an end of the 3rd roller roll shaft.
On frame, be fixed with support, inclination is arranged on support long groove, oblique upper at long groove has upper supporting plate, long groove tiltedly below the lower carrier plate parallel with upper supporting plate arranged, two guide rods that are parallel to each other are arranged between upper supporting plate and lower carrier plate, guide rod and upper supporting plate are perpendicular, in the axle center that compresses synchronous pulley, be flexibly connected a lead rail axis, one end of lead rail axis and two guide rods are slidably matched, the cylinder that ejects that is fixed in lower carrier plate is arranged below lead rail axis, lead rail axis is fixedly connected with the piston that ejects cylinder.
Between lead rail axis and guide rod, be combined with linear bearing.
The first synchronous pulley, the 3rd synchronous pulley, the motor synchronous belt wheel is common with the tooth of the inner ring of double cog synchronous belt, is meshed, and the second synchronous pulley, compression synchronous pulley are meshed with the tooth of the outer ring of double cog synchronous belt.
Under be connected and fixed plate two ends by connecting angle iron, be fixedly connected with the guide rail fixed plate of both sides respectively.
The present invention in the warping process, due to will be after the twice roller carries out sub-wire warping, so necessarily require higher to the design and use of roller tension force transmission mechanism.
The present invention is simple in structure, and processing and installation and use are all more convenient, make the monofilament uniform tension in order good, more economically, rationally, gives the client cost-saving, the creation of value; Adopt the dual-disc aerodynamic brake, brake reliable and stablely, controlled the uniform tension in order of cloth cover.
The accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 be on the present invention removes, be connected and fixed plate and three roller roller members are cut open along axis after structural representation.
Fig. 3 is the structural representation after the present invention removes the first roller roller member.
Fig. 4 is the structural representation after the present invention removes the side panel of frame.
Fig. 5 is support that support rotation to long groove is in vertical position and the structural representation of the miscellaneous part on support.
In figure: 1, frame, 2, motor, 4, cylinder, 5, Y-shaped connector, 6, guide rail fixed plate, 7, line slideway, 8, take-up housing, 9, the slide block holder, 10, the locking flange, 12, under be connected and fixed plate, 13, connecting angle iron, 15, electromagnetic brake, 16, brake block, 18-1, the first synchronous pulley, 18-2, the second synchronous pulley, 18-3, the 3rd synchronous pulley, 19, the motor synchronous belt wheel, 20-1, the first roller roll shaft, 20-1-1, the first roller roller, 20-2, the second roller roll shaft, 20-2-1, the second roller roller, 20-3, the 3rd roller roll shaft, 20-3-1, the 3rd roller roller, 21, on be connected and fixed plate, 22-1, the first brake disc, 22-3, the 3rd brake disc, 23, double cog synchronous belt, 58, guide rod, 61, lead rail axis, 62, compress synchronous pulley, 63, eject cylinder, 66, linear bearing, 70, support, 70-1, long groove, 70-2, upper supporting plate, 70-3, lower carrier plate.
The specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
A kind of minute silk warper tension roller transmission device, comprise frame 1, on frame 1, be provided with motor 2 and first roller roller member, the second roller roller member, the 3rd roller roller member, the first roller roller member comprises that two ends are fixed in the first roller roll shaft 20-1 on frame 1, activity is placed in the circumferential surface of first roller roll shaft 20-1 and the first roller roller 20-1-1 concentric with first roller roll shaft 20-1, the second roller roller member comprises that two ends are movably connected on the second roller roll shaft 20-2 on frame 1, activity is placed in the circumferential surface of the second roller roll shaft 20-2 and the second roller roller 20-2-1 concentric with the second roller roll shaft 20-2, the 3rd roller roller member comprises that two ends are fixed in the 3rd roller roll shaft 20-3 on frame 1, activity is placed in the circumferential surface of the 3rd roller roll shaft 20-3 and the three roller roller 20-3-1 concentric with the 3rd roller roll shaft 20-3, first roller roll shaft 20-1 and the second roller roll shaft 20-2, the axle center of the 3rd roller roll shaft 20-3 and motor 2 is parallel to each other, at first roller roller 20-1-1, the second roller roller 20-2-1, one end of the homonymy of the 3rd roller roller 20-3-1 and motor 2 is respectively equipped with the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19, the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19 is meshed with a double cog synchronous belt 23 jointly, on frame 1, also be flexibly connected one and compress synchronous pulley 62, compressing synchronous pulley 62 is meshed with double cog synchronous belt 23.
The vertical line slideway 7 that is fixed in frame 1 is arranged respectively in the axial both sides of the second roller roll shaft 20-2, line slideway 7 is between first roller roll shaft 20-1 and the 3rd roller roll shaft 20-3, the axial two ends of the second roller roll shaft 20-2 are fixedly connected with respectively the slide block mechanism be slidably matched with line slideway 7, below two slide block mechanisms, there are being respectively 4, two slide block mechanisms of cylinder that are fixed on frame 1 by Y-shaped connector 5, to be fixedly connected with the piston of cylinder 4 respectively.
Slide block mechanism comprises guide rail fixed plate 6, the take-up housing 8 be fixedly connected with guide rail fixed plate 6, the slide block holder 9 be fixedly connected with take-up housing 8, guide rail fixed plate 6 is fixed in by locking flange 10 respectively in the axial two ends of the second roller roll shaft 20-2, take-up housing 8 is slidably matched with line slideway 7, and guide rail fixed plate 6 is fixedly connected with the piston of cylinder 4 by Y-shaped connector 5.
On above the second roller roller member, having, be connected and fixed plate 21, on be connected and fixed plate 21 two ends with the guide rail fixed plate 6 of both sides, be fixedly connected with respectively, under below the second roller roll shaft 20-2, having, be connected and fixed plate 12, under be connected and fixed plate 12 two ends with the guide rail fixed plate 6 of both sides, be fixedly connected with respectively.
An end at first roller roll shaft 20-1 is provided with the first brake disc 22-1, an end at the second roller roll shaft 20-2 is provided with electromagnetic brake 15, between electromagnetic brake 15 and the second roller roller 20-2-1, the brake block 16 that is fixed in the second roller roller 20-2-1 is arranged, be provided with the 3rd brake disc 22-3 at the end of the 3rd roller roll shaft 20-3.
On frame 1, be fixed with support 70, inclination is arranged on support 70 long groove 70-1, oblique upper at long groove 70-1 has upper supporting plate 70-2, long groove 70-1 tiltedly below the lower carrier plate 70-3 parallel with upper supporting plate 70-2 arranged, two guide rods that are parallel to each other 58 are arranged between upper supporting plate 70-2 and lower carrier plate 70-3, guide rod 58 is perpendicular with upper supporting plate 70-2, in the axle center that compresses synchronous pulley 62, be flexibly connected a lead rail axis 61, one end of lead rail axis 61 and two guide rods 58 are slidably matched, below lead rail axis 61, have be fixed in lower carrier plate 70-3 eject cylinder 63, lead rail axis 61 is fixedly connected with the piston that ejects cylinder 63.
Between lead rail axis 61 and guide rod 58, be combined with linear bearing 66.
The tooth of the common inner ring with double cog synchronous belt 23 of the first synchronous pulley 18-1, the 3rd synchronous pulley 18-3, motor synchronous belt wheel 19 is meshed, and the second synchronous pulley 18-2, compression synchronous pulley 62 are meshed with the tooth of the outer ring of double cog synchronous belt 23.
Under be connected and fixed plate 12 two ends by connecting angle iron 13, be fixedly connected with the guide rail fixed plate 6 of both sides respectively.
The present invention is when work, at first the monofilament after sub-wire, at first through the first roller roller member, is walked around from the upper surface of first roller roller 20-1-1, then walks around from the lower surface of the second roller roller 20-2-1, finally from the upper surface of the 3rd roller roller 20-3-1, lay out, be connected to headstock.Then hotwire 2, motor 2 rotates jointly by double cog synchronous belt 23 drive the first synchronous pulley 18-1, the second synchronous pulley 18-2, the 3rd synchronous pulley 18-3, compression synchronous pulley 62, and then drive first roller roller 20-1-1, the second roller roller 20-2-1, the 3rd roller roller 20-3-1 rotation, thereby monofilament is carried out drawing-off and controls the balance tension warping, finally by headstock, carry out permanent linear speed rolling; Adjustment to the equilibrant force of monofilament can be adjusted by the second roller roller member, by the upper-lower position of two groups of cylinder 4 adjustable guide rail fixed heads 6, and then regulates the upper-lower position of the second roller roller 20-2-1, thereby adjusts the equilibrant force of suitable monofilament; And the second roller roller 20-2-1 on move or move down and can make double cog synchronous belt 23 or lax or tensioning, if double cog synchronous belt 23 is lax, by ejecting cylinder 63, regulate lead rail axis 61, and then adjusting compresses synchronous pulley 62, make to compress synchronous pulley 62 and compress double cog synchronous belt 23, make it keep suitable tension force, if otherwise double cog synchronous belt 23 tensionings, ejecting cylinder 63 control compression synchronous pulleys 62 makes it suitably away from double cog synchronous belt 23, make like this double cog synchronous belt 23 remain suitable tension force transmission campaign, very flexible.An end at first roller roll shaft 20-1 is provided with the first brake disc 22-1, is provided with the 3rd brake disc 22-3 at the end of the 3rd roller roll shaft 20-3, and two brake discs pass through respectively aerodynamic brake; The second roller roll shaft 20-2 brakes by electromagnetic braking.
Claims (9)
1. one kind of minute silk warper tension roller transmission device, it is characterized in that: comprise frame (1), on frame (1), be provided with motor (2) and first roller roller member, the second roller roller member, the 3rd roller roller member, the first roller roller member comprises that two ends are fixed in the first roller roll shaft (20-1) on frame (1), activity is placed in the circumferential surface of first roller roll shaft (20-1) and the first roller roller (20-1-1) concentric with first roller roll shaft (20-1), the second roller roller member comprises that two ends are movably connected on the second roller roll shaft (20-2) on frame (1), activity is placed in the circumferential surface of the second roller roll shaft (20-2) and the second roller roller (20-2-1) concentric with the second roller roll shaft (20-2), the 3rd roller roller member comprises that two ends are fixed in the 3rd roller roll shaft (20-3) on frame (1), activity is placed in the circumferential surface of the 3rd roller roll shaft (20-3) and the three roller roller (20-3-1) concentric with the 3rd roller roll shaft (20-3), first roller roll shaft (20-1) and the second roller roll shaft (20-2), the axle center of the 3rd roller roll shaft (20-3) and motor (2) is parallel to each other, at first roller roller (20-1-1), the second roller roller (20-2-1), one end of the homonymy of the 3rd roller roller (20-3-1) and motor (2) is respectively equipped with the first synchronous pulley (18-1), the second synchronous pulley (18-2), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19), the first synchronous pulley (18-1), the second synchronous pulley (18-2), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19) is meshed with a double cog synchronous belt (23) jointly, on frame (1), also be flexibly connected one and compress synchronous pulley (62), compressing synchronous pulley (62) is meshed with double cog synchronous belt (23).
2. according to claim 1 minute silk warper tension roller transmission device, it is characterized in that: the vertical line slideway (7) that is fixed in frame (1) is arranged respectively in the axial both sides of the second roller roll shaft (20-2), line slideway (7) is positioned between first roller roll shaft (20-1) and the 3rd roller roll shaft (20-3), the axial two ends of the second roller roll shaft (20-2) are fixedly connected with respectively the slide block mechanism be slidably matched with line slideway (7), the cylinder (4) be fixed on frame (1) is being arranged respectively below two slide block mechanisms, two slide block mechanisms are fixedly connected with the piston of cylinder (4) by Y-shaped connector (5) respectively.
3. according to claim 2 minute silk warper tension roller transmission device, it is characterized in that: slide block mechanism comprises guide rail fixed plate (6), the take-up housing (8) be fixedly connected with guide rail fixed plate (6), the slide block holder (9) be fixedly connected with take-up housing (8), guide rail fixed plate (6) is fixed in by locking flange (10) respectively in the axial two ends of the second roller roll shaft (20-2), take-up housing (8) is slidably matched with line slideway (7), and guide rail fixed plate (6) is fixedly connected with the piston of cylinder (4) by Y-shaped connector (5).
4. according to claim 3 minute silk warper tension roller transmission device, it is characterized in that: be connected and fixed plate (21) on above the second roller roller member, having, on be connected and fixed plate (21) two ends with the guide rail fixed plate (6) of both sides, be fixedly connected with respectively, under the below of the second roller roll shaft (20-2) has, be connected and fixed plate (12), under be connected and fixed plate (12) two ends with the guide rail fixed plate (6) of both sides, be fixedly connected with respectively.
5. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: the end at first roller roll shaft (20-1) is provided with the first brake disc (22-1), an end at the second roller roll shaft (20-2) is provided with electromagnetic brake (15), between electromagnetic brake (15) and the second roller roller (20-2-1), the brake block (16) that is fixed in the second roller roller (20-2-1) is arranged, be provided with the 3rd brake disc (22-3) at an end of the 3rd roller roll shaft (20-3).
6. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: on frame (1), be fixed with support (70), inclination is arranged on support (70) long groove (70-1), oblique upper at long groove (70-1) has upper supporting plate (70-2), the lower carrier plate (70-3) parallel with upper supporting plate (70-2) arranged in the oblique below of long groove (70-1), between upper supporting plate (70-2) and lower carrier plate (70-3), two guide rods that are parallel to each other (58) are arranged, guide rod (58) is perpendicular with upper supporting plate (70-2), in the axle center that compresses synchronous pulley (62), be flexibly connected a lead rail axis (61), one end of lead rail axis (61) and two guide rods (58) are slidably matched, in the below of lead rail axis (61), have be fixed in lower carrier plate (70-3) eject cylinder (63), lead rail axis (61) is fixedly connected with the piston that ejects cylinder (63).
7. according to claim 6 minute silk warper tension roller transmission device, is characterized in that: be combined with linear bearing (66) between lead rail axis (61) and guide rod (58).
8. according to claim 1 and 2 minute silk warper tension roller transmission device, it is characterized in that: the first synchronous pulley (18-1), the 3rd synchronous pulley (18-3), motor synchronous belt wheel (19) is common with the tooth of the inner ring of double cog synchronous belt (23), is meshed, and the second synchronous pulley (18-2), compression synchronous pulley (62) are meshed with the tooth of the outer ring of double cog synchronous belt (23).
9. according to claim 4 minute silk warper tension roller transmission device is characterized in that: under be connected and fixed plate (12) two ends by connecting angle iron (13), be fixedly connected with the guide rail fixed plate (6) of both sides respectively.
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CN201310355071.9A CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
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CN201310355071.9A CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
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CN103409872A true CN103409872A (en) | 2013-11-27 |
CN103409872B CN103409872B (en) | 2015-09-09 |
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CN201310355071.9A Active CN103409872B (en) | 2013-08-15 | 2013-08-15 | A kind of point silk warper tension roller transmission device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106903926A (en) * | 2017-01-17 | 2017-06-30 | 南京航空航天大学 | A kind of pair of guide rail horizontal drag method and its device |
CN113321068A (en) * | 2021-07-06 | 2021-08-31 | 台嘉玻璃纤维有限公司 | Tension control device and tension control method of sizing machine sending device |
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GB563856A (en) * | 1941-11-21 | 1944-09-01 | Fritz Lambach | A warping or beaming machine |
JPS6086577U (en) * | 1983-11-21 | 1985-06-14 | 津田駒工業株式会社 | Warper tension control device |
JP2005002501A (en) * | 2003-06-11 | 2005-01-06 | Tsudakoma Corp | Warp sheet guide member for warp sizing machine equipped with pretreatment device |
CN202054962U (en) * | 2011-04-29 | 2011-11-30 | 刘彦辉 | Warp tension adjusting device for warping machine |
CN202116784U (en) * | 2011-06-14 | 2012-01-18 | 常州市赛嘉机械有限公司 | Stretching device of warping machine |
CN203065708U (en) * | 2013-01-15 | 2013-07-17 | 常州市润源经编运用工程技术研究中心有限公司 | Tension roller device for warping machine |
CN203096288U (en) * | 2012-12-11 | 2013-07-31 | 韩磊 | High-speed sampling warping machine |
CN203487312U (en) * | 2013-08-15 | 2014-03-19 | 常州市赛嘉机械有限公司 | Tension roller transmission device for filament separating warping machine |
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2013
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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GB563856A (en) * | 1941-11-21 | 1944-09-01 | Fritz Lambach | A warping or beaming machine |
JPS6086577U (en) * | 1983-11-21 | 1985-06-14 | 津田駒工業株式会社 | Warper tension control device |
JP2005002501A (en) * | 2003-06-11 | 2005-01-06 | Tsudakoma Corp | Warp sheet guide member for warp sizing machine equipped with pretreatment device |
CN202054962U (en) * | 2011-04-29 | 2011-11-30 | 刘彦辉 | Warp tension adjusting device for warping machine |
CN202116784U (en) * | 2011-06-14 | 2012-01-18 | 常州市赛嘉机械有限公司 | Stretching device of warping machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106903926A (en) * | 2017-01-17 | 2017-06-30 | 南京航空航天大学 | A kind of pair of guide rail horizontal drag method and its device |
CN106903926B (en) * | 2017-01-17 | 2019-05-14 | 南京航空航天大学 | A kind of double guide rail horizontal drag method and device thereof |
CN113321068A (en) * | 2021-07-06 | 2021-08-31 | 台嘉玻璃纤维有限公司 | Tension control device and tension control method of sizing machine sending device |
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