CN203475238U - Fiber-reinforced compound sleeper - Google Patents
Fiber-reinforced compound sleeper Download PDFInfo
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- CN203475238U CN203475238U CN201320329058.1U CN201320329058U CN203475238U CN 203475238 U CN203475238 U CN 203475238U CN 201320329058 U CN201320329058 U CN 201320329058U CN 203475238 U CN203475238 U CN 203475238U
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- foaming
- fiber
- topping
- sleeper
- resin material
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Abstract
The utility model belongs to the technical field of polymer composite and provides a fiber-reinforced compound sleeper. The fiber-reinforced compound sleeper comprises a foaming base metal (1) formed in a foaming way by continuous reinforced fiber (3) and foaming resin material. The upper surface of the foaming base metal (1) is provided with a protective layer (2); and the protective layer (2) is formed in a foaming way by the foaming resin material and fiber-reinforced material (4) in the foaming material. Anti-abrasion and impact-resistant property of the compound sleeper is greatly improved; after long time use, the compound sleeper remains required strength as material for a bearing structure, excellent durableness is provided; and with the protective layer made from foaming resin material, the fiber-reinforced compound sleeper possesses a function of damping vibration and reducing noise.
Description
technical field
The utility model belongs to technical field of polymer composite materials, is specifically related to a kind of fiber reinforcement composite sleeper.
Background technology
The sleeper that rail track is used is at present mainly sleeper and prestressed reinforced concrete sleeper.Known sleeper, because it has good springiness, is easy to processing, the advantage such as easy to use, is used widely in special locations such as bridge, track switches.But owing to drawing materials, the intensity of sleeper and durable even not, can strengthen dynamic action between wheel and rail, makes the application life of sleeper short.In addition, high-quality timber resources is deficienter, does not also more and more meet environmental protection and ecological protection requirement.Known prestressed reinforced concrete sleeper, due to its abundant raw material, is easy to guarantee manufactured size, and quality is large, the life-span is long, and can improve the stability of track, therefore in railroad track, obtains extensively a large amount of use.But prestressed reinforced concrete sleeper also exists the drawbacks such as poor flexibility, rigidity are large, in specific region or position use and limited to.
For commonly using at present the open defect that sleeper and prestressed reinforced concrete sleeper have, the composite sleeper of long fiber reinforcement foamed resin material is a kind of good replacement material.Long glass fibres enhanced foaming resin has the structure similar to natural timber, can be used as building and ornament materials, means of transportation replacement timber.But long fibre only provides the axial strength of material, its transverse strength is still lower, therefore, and while adopting the composite sleeper of long fiber reinforcement foamed resin material to be laid on the rail that railway uses, rail tie plate easily weares and teares, and also formation is sagging on sleeper surface, affects the safety of track.Number of patent application is in 200610082833.2 public announcement of a patent application manual; disclosed the manufacture method of a kind of synthesis wooden sleeper and synthesis wooden sleeper; this sleeper is using the foaming mother metal by long fiber reinforcement foamed resin material foaming as main body, and uses without foamed resin material and be integrally formed topping on main body top layer.Although use without foaming resin-shaped, become the method for topping can increase the abrasion performance of material, reduced the effect of foaming mother metal damping noise reduction simultaneously, increased vibrations and the wearing and tearing of rail, wheel.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model proposes a kind of fiber reinforcement composite sleeper, can meet the high strength of bearing structure material, the requirement of high elastic modulus, has the feature of good endurance, damping noise reduction and fire protection flame retarding simultaneously.
For completing above-mentioned purpose, the utility model adopts following technical scheme:
A fiber reinforcement composite sleeper, described composite sleeper has the foaming mother metal by foamed resin material and continuous fortifying fibre foaming; The upper surface of described foaming mother metal has topping; Described topping is by foamed resin material and the fiber reinforced material foaming that is positioned at expanded material.
Described foamed resin material is one or more the mixing in polyurethane foam material, Foaming of phenolic resin material, epoxy resin expanded material.
Described continuous fortifying fibre is one or more in alkali-free glass fibre rove, medium-alkali glass fibre rove, carbon fiber, aramid fiber, superhigh molecular weight polyethylene fibers.
Described fiber reinforced material is one or more in glass fiber woven cloth, glass fibre non-woven, aryl fiber cloth, carbon cloth.
Described topping is foaming-formed with foaming mother metal.
Described topping is integral by bonding adhesive is bonding with foaming mother metal.
During described topping moulding, in it, sneak into not firing or nonflammable material of liquid or powdery, form the flame retarding construction of described topping.
A kind of fiber reinforcement composite sleeper the utility model proposes, adopt technique scheme, in foaming mother metal, there is continuous fortifying fibre, it is good that continuous fortifying fibre has resin wellability, the advantage that bending strength is large, and arrange along composite sleeper length direction, adopt continuous fortifying fibre enhanced foaming parent to there is defect few, bending strength highland advantage, has met the high strength of bearing structure material, the requirement of high elastic modulus, topping consists of foamed resin material and the fiber reinforced material that is positioned at foamed resin material, fiber reinforced material is woven cloth, nonwoven or three dimensional fabric, fiber reinforced material have advantages of compressive strength and shear strength high, and fiber is along composite sleeper length, width and all directions such as oblique are arranged, the topping that adopts fibrous material to make has incompressible, shock resistance, the advantage that friction resistant is sheared, make the abrasion performance of composite sleeper, impact resistance performance significantly improves, composite sleeper still can keep as the necessary intensity of bearing structure material through long-time use, there is excellent durability, because topping is foamed resin material, therefore, above-mentioned composite sleeper has the function of damping noise reduction, in topping, sneak into the incombustible material of liquid or powdery, or the difficulty of incombustible agent combustion layer, therefore, for the heat from outside or burning things which may cause a fire disaster, composite sleeper can not fire or difficult burning, therefore, with for incombustible material that the not burning of composite sleeper integral body needs or the component of incombustible agent are compared, as long as can give desired flame retardant property on a small quantity, so reduced manufacturing cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1 in the utility model.
Fig. 2 is the structural representation of embodiment 2 in the utility model.
In figure: 1, foaming mother metal, 2, topping, 3, fortifying fibre continuously, 4, fiber reinforced material, 5, bonding adhesive.
The specific embodiment
With specific embodiment, the utility model is illustrated by reference to the accompanying drawings:
As shown in Figure 1, a kind of fiber reinforcement composite sleeper, described composite sleeper has the foaming mother metal 1 by foamed resin material and continuous fortifying fibre 3 foamings; Described foaming mother metal consists of foamed resin material and continuous fortifying fibre 3 foamings that are positioned at foamed resin material; In this embodiment, described foamed resin material is polyurethane foam material; Described continuous fortifying fibre 3 is alkali-free glass fibre rove; The upper surface of described foaming mother metal 1 has topping 2; Described topping 2 consists of foamed resin material and fiber reinforced material 4 foamings that are positioned at foamed resin material.In this embodiment, described fiber reinforced material is glass fiber woven cloth; The foamed resin material of described topping 2 is polyurethane foam material; Described topping 2 is foaming-formed with foaming mother metal 1; be about to placement polyurethane foam material in foaming mould; and the top placing glass fibre knitting cloth in polyurethane foam material; alkali-free glass fibre rove is placed in bottom in polyurethane foam material, makes topping 2 foaming-formed with foaming mother metal 1.
Fig. 2 provides the structural representation of the utility model embodiment 2; In this embodiment, the foamed resin material of described topping 2 is polyurethane foam material, and described fiber reinforced material 4 is glass fibre non-woven; By glass fibre non-woven in forming the polyurethane foam material of topping after dipping, the molded curing layer 2 that is protected; The foamed resin material of described foaming mother metal 1 is polyurethane foam material; Described continuous fortifying fibre 3 is medium-alkali glass fibre rove; By medium-alkali glass fibre rove in the polyurethane foam material that forms foaming mother metal after dipping, the molded curing mother metal 1 that obtains foaming; Then mother metal 1 is bonding is integral by above-mentioned topping 2 and foaming to adopt bonding adhesive 5, and described bonding adhesive 5 is that one or more in epoxy resin, vinylite, unsaturated polyester (UP), polyurethane, phenolic resins are mixed and formed; In this embodiment, described bonding adhesive 5 adopts polyurethane adhesive; Due to topping 2 and foaming, mother metal 1 is bonding is integral, and therefore, while forming the Foamex of above-mentioned topping, can select suitable molding temperature and pressure according to user demand, regulates expansion ratio to obtain required abrasion resistance and damping performance.
During described topping moulding, in it, sneak into not firing or nonflammable material of liquid or powdery, form the flame retarding construction of described topping; Described do not fire or nonflammable material comprises the inorganic powder fillers such as calcium carbonate, aluminium hydroxide, magnesium hydroxide, French chalk, silica, glass microsphere, or phenolic resins, liquid polytetrafluoroethylene (PTFE), tetrabromobisphenol A, boric acid etc.
Claims (4)
1. a fiber reinforcement composite sleeper, described composite sleeper has the foaming mother metal (1) by continuous fortifying fibre (3) and foamed resin material foaming; It is characterized in that: the upper surface of described foaming mother metal (1) has topping (2); Described topping (2) is by foamed resin material and fiber reinforced material (4) foaming that is positioned at expanded material.
2. a kind of fiber reinforcement composite sleeper according to claim 1, is characterized in that: described topping (2) is one-body molded with foaming mother metal (1).
3. a kind of fiber reinforcement composite sleeper according to claim 1, is characterized in that: described topping (2) and foaming mother metal (1) are by bonding being integral of bonding adhesive (5).
4. a kind of fiber reinforcement composite sleeper according to claim 1, is characterized in that: during described topping moulding, in it, sneak into not firing or nonflammable material of liquid or powdery, form the flame retarding construction of described topping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320329058.1U CN203475238U (en) | 2013-06-08 | 2013-06-08 | Fiber-reinforced compound sleeper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320329058.1U CN203475238U (en) | 2013-06-08 | 2013-06-08 | Fiber-reinforced compound sleeper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203475238U true CN203475238U (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320329058.1U Expired - Lifetime CN203475238U (en) | 2013-06-08 | 2013-06-08 | Fiber-reinforced compound sleeper |
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| CN (1) | CN203475238U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104775334A (en) * | 2015-03-31 | 2015-07-15 | 中国铁道科学研究院铁道建筑研究所 | Fiber reinforced composite material composite sleeper |
| CN105220583A (en) * | 2015-09-23 | 2016-01-06 | 衡水冀军工程技术有限公司 | A kind of novel railway bridge compound sleeper |
| CN106120480A (en) * | 2016-08-17 | 2016-11-16 | 中国铁道科学研究院铁道建筑研究所 | A kind of high microsteping fibres in amounts strengthens hard polyurethane foam composite sleeper and preparation method thereof |
| CN106626572A (en) * | 2016-10-21 | 2017-05-10 | 中国铁道科学研究院金属及化学研究所 | Composite material floor for railway flatcar |
| CN106671526A (en) * | 2016-10-21 | 2017-05-17 | 中国铁道科学研究院金属及化学研究所 | Fiber-reinforced composite plate, as well as preparation method and application thereof |
| CN106739221A (en) * | 2016-11-24 | 2017-05-31 | 中国铁道科学研究院金属及化学研究所 | A kind of articulated car composite floor |
| CN108570890A (en) * | 2017-12-08 | 2018-09-25 | 洛阳兴隆新材料科技有限公司 | A kind of sleeper and its production method of surface anti-skidding |
-
2013
- 2013-06-08 CN CN201320329058.1U patent/CN203475238U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104775334A (en) * | 2015-03-31 | 2015-07-15 | 中国铁道科学研究院铁道建筑研究所 | Fiber reinforced composite material composite sleeper |
| CN104775334B (en) * | 2015-03-31 | 2017-01-11 | 中国铁道科学研究院铁道建筑研究所 | Fiber reinforced composite material composite sleeper |
| CN105220583A (en) * | 2015-09-23 | 2016-01-06 | 衡水冀军工程技术有限公司 | A kind of novel railway bridge compound sleeper |
| CN106120480A (en) * | 2016-08-17 | 2016-11-16 | 中国铁道科学研究院铁道建筑研究所 | A kind of high microsteping fibres in amounts strengthens hard polyurethane foam composite sleeper and preparation method thereof |
| CN106626572A (en) * | 2016-10-21 | 2017-05-10 | 中国铁道科学研究院金属及化学研究所 | Composite material floor for railway flatcar |
| CN106671526A (en) * | 2016-10-21 | 2017-05-17 | 中国铁道科学研究院金属及化学研究所 | Fiber-reinforced composite plate, as well as preparation method and application thereof |
| CN106671526B (en) * | 2016-10-21 | 2018-12-14 | 中国铁道科学研究院金属及化学研究所 | A kind of fiber reinforced compound board, preparation method and application |
| CN106739221A (en) * | 2016-11-24 | 2017-05-31 | 中国铁道科学研究院金属及化学研究所 | A kind of articulated car composite floor |
| CN108570890A (en) * | 2017-12-08 | 2018-09-25 | 洛阳兴隆新材料科技有限公司 | A kind of sleeper and its production method of surface anti-skidding |
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Granted publication date: 20140312 |
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| CX01 | Expiry of patent term |