Pneumatic pressure regulation, quick relief and multiple gun operating valve
Technical field
The utility model relates to a kind of pneumatic pressure regulation, quick relief and multiple gun operating valve, belongs to high pressure water jet field, and this product is mainly used in pressure regulation, quick relief and the multiple gun cleaning operation of high-pressure plunger pump.
Background technique
The utility model is mainly used in pressure regulation, quick relief and the multiple gun cleaning operation of high-pressure plunger pump.Because the Technolgy of High Pressure Water jet Cleaning is late in China's starting, more also there is certain gap in the developed countries such as manufacture level, design concept and Europe, the United States.So far, its technical merit of pressure regulator valve that almost all enterprises that are engaged in high-pressure plunger pump manufacture of China produce still rests on the level nineties in last century, that is: can not realize by overflow during pressure regulation, can only rely on the coupling nozzle of desired flow or the rotating speed of adjusting high-pressure pump power source (diesel engine or motor) to realize, pressure regulation process bothers very much, and pressure regulation is what to separate with safety overflow valve, when actual working pressure surpasses initial adjusted good force value, safety overflow valve is not opened, while only having working pressure to surpass the maximum pressure value that equipment itself allows, safety overflow valve just can be opened.Significantly shortcoming is: (1) is not even if safety overflow valve can be opened yet when actual working pressure surpasses initial adjusted good force value; (2) more can not realize multiple gun operation and be independent of each other.If adopt by force the mode of overflow pressure regulation, valve rod and valve seat be because its overall construction design theory falls behind, and by rapid wearing, scrap, causes equipment cisco unity malfunction.
Summary of the invention
The utility model object is to overcome prior art above shortcomings, a kind of pneumatic pressure regulation, quick relief and multiple gun operating valve are provided, when absorbing external advanced cleaning technique, according to the actual conditions of operation field multiple gun cleaning operation, solved the deficiency that can not rely on overflow pressure regulation and can not realize multiple gun operation and be independent of each other that domestic this type of valve exists.
The utility model, adopting the design principle of " one-way throttle velocity modulation " to realize steadily boosting and quick relief of system aspect air inlet, exhaust, has improved working efficiency and the safety reliability of water jet system greatly.
The pneumatic pressure regulation that the utility model provides, quick relief and multiple gun operating valve, comprise one-way throttle valve, Intake Cover, upper cover, diaphragm type cylinder assembly, valve body, overflow water joint and water inlet and outlet side's body, described one-way throttle valve is arranged on Intake Cover, Intake Cover, together with upper cover is bolted with diaphragm type cylinder assembly, between Intake Cover and upper cover, pass through " O " shape rubber seal rings for seal, diaphragm type cylinder assembly is connected with valve body by the screw thread of lower end, valve body is below by the overflow water joint that is threaded, between overflow water joint and valve body, by compressing " O " shape rubber seal, seal, water inlet and outlet side's body is bolted on body wall.
The spring that is provided with valve rod, valve seat in described valve body and can makes valve rod upspring and reset, valve seat periphery is provided with the seal groove of placing combination seal, the body wall of valve seat top is provided with the attachment hole being connected with water inlet and outlet side's body, between attachment hole and water inlet and outlet side's body, be placed with press seal copper packing, valve body upper-end surface is provided with spring groove, valve rod is by putting in valve body, valve rod outer end is placed in the spring groove of valve body, the spring that makes valve rod upspring and reset is placed in valve rod outer end, and the valve rod end in spring outside arranges valve rod spring capping and valve rod shaft block ring.
Described upper cover middle part is provided with the ladder-type aperture of giving vent to anger, give vent to anger in aperture and be provided with one-way valve, this one-way valve comprises hexagon socket head cap screw, spring and ball, and ball is placed on ladder-type and gives vent to anger on the endoporus conical surface of aperture, spring is set on ball, and hexagon socket head cap screw is connected with upper cover by screw thread and holddown spring; The give vent to anger side of aperture of ladder-type is provided with axial bypass turnover gas aperture in upper cover, in upper cover outside, for the protruding neck root of one-way valve is installed, is provided with simultaneously and radially passes in and out gas aperture, the central shaft that radially passes in and out gas aperture respectively with ladder-type give vent to anger aperture and axially the central shaft of bypass turnover gas aperture intersect and be communicated with respectively.
Described diaphragm type cylinder assembly comprises diaphragm type cylinder, is provided with spring in diaphragm type cylinder, and copper plug is pressed on spring, and copper is equipped with elastomer diaphragm beyond the Great Wall.
Described pneumatic pressure regulation, quick relief and multiple gun operating valve, valve seat adopts identical size in two sides when design, and two of valve seat conical surfaces all can use, thereby have extended the working life of valve seat.
Realize multiple gun operation and be independent of each other, during multiple gun conversion, pressure surge is little, safe, stable and simple to operate.
advantage of the present utility model and good effect:
The valve body of the utility model product, valve rod, valve seat and air cylinder structure design are unique, can realize and rely on the steady pressure regulation of safe overflow.When the high pressure water of piston action in valve rod thrust and valve body reaches balance to the reaction force of valve rod generation, it is motionless that valve rod keeps, once system hydraulic pressure or piston thrust change, the closure of valve rod and valve seat also will change, thereby be independent of each other while having guaranteed multiple gun operation, and when multiple gun switches, pressure surge is very little, stable working, safe and reliable.
Aspect air inlet, exhaust, adopt the design principle of " slow-motion goes out soon ", air inlet contributes to protect the end face that contacts of valve rod and valve seat at a slow speed, avoids clashing into fast to there being the wearing and tearing of contact end face, extends the working life of valve rod, valve seat.In addition, air inlet is boosted at a slow speed system at a slow speed, thereby has ensured the stability of whole system, the too fast damage to system of avoiding boosting; Quick air-discharge can make system quick relief, avoided in multiple gun cleaning operation because a rifle stops other rifles to exert an influence, make multiple gun operate and be independent of each other simultaneously, also contribute to clean and finish the rapid pressure release of rear system, greatly improved the working efficiency of system simultaneously.
The utility model compact structure, flexible design, simple to operate, safety, stable performance.
Accompanying drawing explanation
Fig. 1 is pneumatic pressure regulation, quick relief and multiple gun operating valve overall structure schematic diagram;
Fig. 2 is diaphragm type cylinder erection drawing;
Fig. 3 is valve body general assembly drawing;
Fig. 4 is upper cover partial enlarged drawing;
Fig. 5 is water inlet and outlet side's body schematic diagram;
In figure, 1, bolt; 2, Intake Cover; 3, Intake Cover " O " shape rubber seal; 4, upper cover; 5, one-way valve bolt; 6, check valve spring; 7, one-way valve ball; 8, elastomer diaphragm; 9, copper plug; 10, copper plug spring; 11, diaphragm type cylinder; 12, valve rod shaft block ring; 13, valve rod spring capping; 14, valve rod spring; 15, valve rod plastic seal ring; 16, valve rod " O " shape rubber seal; 17, valve rod; 18, valve body; 19, water inlet and outlet side's body press seal copper packing; 20, valve seat " O " shape rubber seal; 21, valve seat plastic seal ring; 22, valve seat; 23, overflow water joint " O " shape rubber seal; 24, overflow water joint; 25, one-way throttle valve; 26, water inlet and outlet side's body; 27, water inlet and outlet side's body plastic seal ring; 28, water inlet and outlet side's body " O " shape rubber seal.
embodiment
embodiment 1:
As shown in Figure 1, the pneumatic pressure regulation that the utility model provides, quick relief and multiple gun operating valve, comprise Intake Cover (2), upper cover (4), diaphragm type cylinder assembly (comprising 1,3,5 ~ 11), one-way throttle valve (25), valve component (comprising 12 ~ 24), water inlet and outlet side's body assembly (comprising 26 ~ 28).
Diaphragm type cylinder assembly (as shown in Figure 2) wherein, by bolt (1), Intake Cover (2), Intake Cover " O " shape rubber seal (3), upper cover (4), one-way valve bolt (5), check valve spring (6), one-way valve ball (7), elastomer diaphragm (8), copper plug (9), copper plug spring (10), the compositions such as diaphragm type cylinder (11), Intake Cover upper surface middle part is equipped with one-way throttle valve (25), Intake Cover, upper cover and diaphragm type cylinder link together by bolt (1), between Intake Cover and upper cover, pass through Intake Cover " O " shape rubber seal rings for seal, in diaphragm type cylinder, be provided with copper plug spring, copper plug is pressed on copper plug spring, copper is equipped with elastomer diaphragm beyond the Great Wall.
Diaphragm type cylinder is connected with valve body (18) by the internal thread of lower end, and valve component (as shown in Figure 3) is by valve rod shaft block ring (12), valve rod spring capping (13), valve rod spring (14), valve rod plastic seal ring (15), valve rod " O " shape rubber seal (16), valve rod (17), valve body (18), water inlet and outlet side's body press seal copper packing (19), valve seat " O " shape rubber seal (20), valve seat plastic seal ring (21), valve seat (22), overflow water joint " O " shape rubber seal (23), the compositions such as overflow water joint (24), valve rod spring housing is on valve rod and be pressed in the spring groove of valve body upper-end surface design, valve rod spring capping is pressed on valve rod spring, valve rod shaft block ring valve rod spring capping in valve rod outermost terminal block, in the middle of valve rod and valve body, be useful on valve rod plastic seal ring (15) and valve rod " O " the shape rubber seal (16) of water shutoff, valve seat (22) is positioned at valve rod lower end, and valve seat is provided with valve seat " O " shape rubber seal and valve seat plastic seal ring is used for water shutoff.
Valve body, below by the overflow water joint (24) that has been threaded, passes through overflow water joint " O " shape rubber seal press seal between overflow water joint and valve body.Valve body side is placed with water inlet and outlet side's body press seal copper packing, water inlet and outlet side's body assembly (as shown in Figure 5) is comprised of water inlet and outlet side's body (26), water inlet and outlet side's body plastic seal ring (27), water inlet and outlet side's body " O " shape rubber seal (28) etc., water inlet and outlet side's body is connected with valve body by bolt and seals by compressing water inlet and outlet side's body press seal copper packing, is provided with water inlet and outlet side's body plastic seal ring and water inlet and outlet side's body " O " shape rubber seal between water inlet and outlet side's body front end and valve body.
Wherein said upper cover middle part is provided with the ladder-type aperture (aperture b) of giving vent to anger, give vent to anger in aperture and be provided with one-way valve, this one-way valve comprises hexagon socket head cap screw, spring and ball, ball is placed on ladder-type and gives vent to anger on the endoporus conical surface of aperture, spring is set on ball, and hexagon socket head cap screw is connected with upper cover by screw thread and holddown spring; The give vent to anger side of aperture of ladder-type is provided with axial bypass turnover gas aperture (aperture a) in upper cover, in upper cover outside, for the protruding neck root of one-way throttle valve is installed, is provided with simultaneously and radially passes in and out gas aperture (aperture c), the central shaft that radially passes in and out gas aperture respectively with ladder-type give vent to anger aperture and axially the central shaft of bypass turnover gas aperture intersect and be communicated with respectively, as shown in Figure 4.
During system air inlet, gas enters diaphragm type cylinder from c aperture a hole.When system is given vent to anger, gas enters from a hole and b hole the c hole discharge of flowing through simultaneously, thereby " slow-motion goes out soon " that realized gas.
Wherein valve seat (22) upper and lower surface when design adopts identical size, and two of valve seat conical surfaces all can use, thereby have extended the working life of valve seat.
Wherein on water inlet and outlet side's body (26), be provided with water intake e and a plurality of water outlet d, adopt the design of this " the outer water outlet of outer water inlet ", reduced the endoceliac water amount of valve, thereby extended the working life of valve rod valve seat.
working procedure of the present utility model:
From " 0 ", start gradually upwards adjustable pressure, source of the gas enters diaphragm type cylinder through one-way throttle valve and moves forward by diaphragm promotion copper plug, and copper plug compression copper plug spring and then promotion valve rod move to static valve seat direction.On water inlet and outlet side's body, be provided with water intake e and a plurality of water outlet d, the high pressure water cleaning in unit enters water inlet and outlet side's body through water intake e, water inlet and outlet side's body is connected with pressure regulator valve valve body, and when there is gap between valve rod and valve seat, high pressure water can be through gap from the overflow of overflow water joint.Along with the rising of pressure regulator valve air pressure, the closed gap smaller of valve rod and valve seat, high pressure water spillway discharge diminishes, and system pressure increases, and when reaching needed working pressure, stops adjustable pressure.Once now system pressure is too high, while surpassing setup pressure value, pressure regulator valve can automatic overflow (when valve rod and the complete closure of valve seat, the discharge pressure of pressure regulator valve reaches maximum value).Pressure regulation is to come the spillway discharge of regulation valve body to realize with the closed gap of suction pressure control valve rod and valve seat, and spillway discharge is closure (closed gap) decision by valve rod and valve seat.When copper plug acts on reaction force that the thrust of valve rod and the high pressure water in valve body produce valve rod and reaches balance, it is motionless that valve rod keeps, once system hydraulic pressure or copper plug thrust change, the closure of valve rod and valve seat also will change, thereby cause spillway discharge to change.