CN203462264U - Intelligent control system of computer embroidery machine - Google Patents
Intelligent control system of computer embroidery machine Download PDFInfo
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- CN203462264U CN203462264U CN201320553221.2U CN201320553221U CN203462264U CN 203462264 U CN203462264 U CN 203462264U CN 201320553221 U CN201320553221 U CN 201320553221U CN 203462264 U CN203462264 U CN 203462264U
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Abstract
The utility model discloses an intelligent control system of a computer embroidery machine, belongs to the technical field of control devices of computer embroidery machines, and aims at providing a control system capable of controlling the operation of the computer embroidery machine with high efficiency and high quality. According to the adopted technical scheme, the intelligent control system of the computer embroidery machine comprises a main control system of the computer embroidery machine and an intelligent breaking-checking plate control system of a plurality of control breaking-checking plates; the intelligent breaking-checking plate control system comprises a singlechip, a three-gear switch module, a three-colour indicator lamp, a needle-position alarm input module, an electromagnet control module, a communication module and a power supply module; the singlechip is connected with the three-gear switch module, the three-colour indicator lamp, the needle-position alarm input module, the electromagnet control module, the communication module and the power supply module respectively; the intelligent breaking-checking plate control system is connected with the main control system of the computer embroidery machine through the communication module for communication. The intelligent control system of the computer embroidery machine is applicable to the embroidery field.
Description
Technical field
The utility model computer embroidering machine intelligence control system, belongs to Electronic Embroidery Machine Control device technique field.
Background technology
Embroidery article breadth is larger, and visual appearance degree is good, but making complexity is high, and technological requirement is also high, if adopt traditional-handwork embroidery technique, embroidery personnel need to have higher embroidery level, and need long time to complete; Now, generally with computer embroidering machine, coordinate human assistance to operate embroidery, use computer embroidering machine to carry out in the process of embroidery article embroidery, conventionally run into two kinds of problems below: one, embroider width and can not meet style embroidery scope, when embroidery, can cross the border; Two, style color is too many, and head pin limited bits, the embroidery line color kind having installed is limited, can not meet the automatic colour changing demand of computer.
Embroidery width can not meet the problem of embroidery scope: in embroidery, run into the embroidery width that embroidery scope has exceeded embroidery machine, when current head can not complete embroidery, stop machine; Embroidery art unclamps cloth and tabouret, uses the pin bit function that stops, and keeps cloth not move relative to head; Translation tabouret, makes within the scope of the embroidery width of the current scope that will continue embroidery in head; Cloth is retightened on tabouret; Start embroidery, continue embroidery just now; If needed, repeat above-mentioned steps, until whole embroidery has been embroidered.
Many and the few problem in head pin position of color; When embroidery starts to prepare, set style colour changing pin position, to be greater than the color of head pin figure place, also by the pin position designing in advance, set, but can repeat with colour changing pin position before, if head is 9 pin positions, 10th ~ 18 colour changings, need to will repeat colour changing pin position to be set to 1 ~ 9 pin position, by that analogy, after setting completes, start embroidery; When the 10th colour changing, stop embroidery; Embroidery art takes off the embroidery line of 1 ~ 9 pin position, changes on request new color into and embroiders line, starts the machine, and continues embroidery, if needed, can repeat above-mentioned steps, until whole embroidery has been embroidered.
Original embroidery machine computer adopts high speed C8051 single-chip microcomputer as master cpu chip, control modules and carry out work, take master cpu unit as core, by demonstration, keyboard, USB module and operating personnel, carry out information interaction, style file can be deposited in or reads, and can carry out setting etc. the operation of embroidery style; Operating personnel can be by operation control inputs module, and to operate easily, to computer, input starts, stops, crawl etc. command signal operates embroidery machine work; According to computerized pattern setting and operational order, master cpu unit according to main shaft, move the information of frame motor feedback module, send control signal to main shaft, move frame, trimming, colour changing motor driver and carry out drive motors operation.
Common disconnected examination board is a hardware logic electric circuit plate, by parallel interface, be connected on master control borad, by master cpu unit, directly control electromagnet action, LED status, read break alarm signal, head position gauge tap state, all control is all directly completed by master cpu unit, when embroidery handicraft style, because style is larger, need several head cooperative works, just need to close some position, by manually stirring disconnected examination board switch, practical operation is got up, need to change frequently and embroider line and stir disconnected examination board and dial and turn round, inefficiency.
In sum, when processing large style embroidery article, have a lot of shortcoming problems, manufacturer is being perplexed in the existence of these problems for a long time, make its can not high efficiency, high-quality the production task that completes.
Utility model content
The utility model overcomes the deficiency that prior art exists, and technical problem to be solved is: a kind of control system that can the work of efficient, high-quality control computer embroidering machine is provided.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: computer embroidering machine intelligence control system, comprising: the disconnected examination board control system of intelligence of the disconnected examination board of computer embroidering machine master control system and a plurality of control;
The disconnected examination board control system of described intelligence comprises: single-chip microcomputer, third gear switch module, tri-colour LED, pin position ZEM, magnet control module, communication module and power module, described single-chip microcomputer is connected with power module with third gear switch module, tri-colour LED, pin position ZEM, magnet control module, communication module respectively, and the disconnected examination board control system of described intelligence is connected and carries out communication with computer embroidering machine master control system by communication module.
Described computer embroidering machine master control system comprises: master cpu module, style memory module, spindle motor control module, move frame motor control module, trimming colour changing control module, motor feedback module, operation control inputs control module, communication interface module and main power source module, described master cpu module respectively with style memory module, spindle motor control module, move frame motor control module, trimming colour changing control module, motor feedback module, operation control inputs control module, communication interface module and be connected with main power source module; Described computer embroidering machine master control system is connected and carries out communication with above-mentioned communication module by communication interface module.
Described computer embroidering machine master control system also includes gold plaque expansion control module, dribbling expansion control module and peripheral expansion control module, and described gold plaque expansion control module, dribbling expansion control module are all connected with above-mentioned communication interface module with peripheral expansion control module.
Described computer embroidering machine master control system also includes display keyboard module, and described display keyboard module is connected with above-mentioned master cpu module.
Described communication module adopts RS485 communication interface.
Described single-chip microcomputer adopts 51 single-chip microcomputers.
The beneficial effect that the utility model compared with prior art has is: the utility model adopts independently control system to each disconnected examination board, rely on high-speed communication module to be connected with embroidery machine master control system, can realize the intelligences combination of automatic colour changing and embroidery machine head, make the processing and making process of embroidery article more efficient, quick and accurate, fundamentally improve operating efficiency, improved embroidery quality.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in more detail:
Fig. 1 is electrical block diagram of the present utility model;
Fig. 2 is the electrical block diagram of computer embroidering machine master control system in the utility model;
Fig. 3 is style intellectual analysis schematic diagram;
In figure: 1 is computer embroidering machine master control system, 2 is the disconnected examination board control system of intelligence, 3 is single-chip microcomputer, 4 is third gear switch module, 5 is tri-colour LED, 6 is pin position ZEM, 7 is magnet control module, 8 is communication module, 9 is power module, 10 is master cpu module, 11 is style memory module, 12 is spindle motor control module, 13 for moving frame motor control module, 14 is trimming colour changing control module, 15 is motor feedback module, 16 is operation control inputs control module, 17 is communication interface module, 18 is main power source module, 19 is gold plaque expansion control module, 20 is dribbling expansion control module, 21 is peripheral expansion control module, 22 is display keyboard module.
The specific embodiment
As depicted in figs. 1 and 2, the utility model computer embroidering machine intelligence control system, comprising: the disconnected examination board control system 2 of intelligence of the disconnected examination board of computer embroidering machine master control system 1 and a plurality of control.
The disconnected examination board control system 2 of described intelligence comprises: single-chip microcomputer 3, third gear switch module 4, tri-colour LED 5, pin position ZEM 6, magnet control module 7, communication module 8 and power module 9, described single-chip microcomputer 3 respectively with third gear switch module 4, tri-colour LED 5, pin position ZEM 6, magnet control module 7, communication module 8 is connected with power module 9, the disconnected examination board control system 2 of described intelligence is connected and carries out communication with computer embroidering machine master control system 1 by communication module 8, described magnet control module 7 is connected with head position electromagnet, the electromagnet action of control head position, the signal input part of described pin position ZEM 6 is connected with the optocoupler signal output part of pin position yarn take-up spring.
Described single-chip microcomputer 3 adopts 51 single-chip microcomputers, and described 51 single-chip microcomputer inside arrange disconnected examination board control program, independently control coupled disconnected examination board, and described communication module 8 adopts RS485 communication interface.
Common disconnected examination board is connected to master control borad by 20 line parallel interfaces, the control signal of master cpu unit is by the combination decoding link of logic circuit, the various control signals of the disconnected examination board of direct control, read its feedback of status signal, the utility model is connected with computer embroidering machine master control system 1 by 6 line RS485 communication interfaces, computer embroidering machine master control system 1 is by transmission order, with 51 single chip communications in disconnected examination board, by 51 single-chip microcomputers, carry out master control borad order, the various control signals of indirect operation, or reading state feedback, like this can be by the modification examination board control program that breaks, adapt to main frame and adjust the course of work, the work of disconnected examination board can be changed more neatly.
Common disconnected examination board is a logic card, each head is installed one, identical each other, so concerning master cpu unit, all disconnected examination boards are all the same, how many disconnected examination boards have been installed just has how many disconnected examination boards in work, but main frame do not know to have how many disconnected examination boards in work also cannot be controlled separately the disconnected examination board of certain stature position, the utility model is when installing for the first time, every disconnected examination board is numbered, computer embroidering machine master control system 1 is sent after disconnected examination board coded command, operating personnel stir a bit switch, coordinated numbering, make the disconnected examination board of each piece have the sequence number of oneself, this sequence number is identical with head numbering, computer embroidering machine master control system 1 can be to control separately certain stature position work, before replacing, manually close the operation of a bit switch, as close the 2nd, 4, 6, 8, No. 10 heads or close the 1st, 3, 5, 7, No. 9 heads, all by computer embroidering machine master control system 1, automatically controlled, without embroidery art, operate, the improvement of this function, coordinate the improvement of main control software, make the process of embroidery article more efficient, accurately, the handicraft of embroidery is cleaner and tidier, attractive in appearance, in addition, certain head breaks, the disconnected examination board control system 2 of intelligence is sent break alarm signal, computer embroidering machine master control system 1 can know that broken string has occurred which head, and on display screen, make prompting.
Common disconnected examination board is used parallel interface, need 20 lines to connect, and the disconnected examination board control system 2 of intelligence adopts 485 serial line interfaces of 6 lines, and differential signal transmission, has not only simplified product connection line, is convenient to installation and debugging, and has improved the reliability of signal transmission.
When common disconnected examination board adopts the disconnected procuratorial organ of optocoupler formula for burn out detection, disconnected examination board produces break alarm signal by logic circuit, when normal operation, optocoupler pulse signal enters disconnected examination board with square wave form, logic circuit output break alarm inactive level, disconnects when discontinuous when embroidering line, and optocoupler signal will disappear, circuit will produce break alarm useful signal level, and master control borad carries out break alarm processing; When in the utility model, the disconnected examination board control system 2 of intelligence is worked, 51 single-chip microcomputers gather and count optocoupler pulse signal, according to recorded pulse number, judge whether to break.When counting is less than certain threshold value, illustrate that embroidering line pulls slowly or not and pull, and judges that broken string has occurred in this pin position thus.By revising this threshold data, just can change the sensitivity of break alarm, hour, sensitivity is low, when larger, highly sensitive for this value.
Common disconnected examination board is when hardware circuit design completes, its function has just been fixed up, in use, can not change variation, in the utility model, the disconnected examination board control system 2 of intelligence is operated under instruction mode, even if hardware design completes, its function can also be revised inner control software as required, can carry out easily function and revise and expansion; For example, magnet control adopts the PWM power supply of certain dutycycle to drive, for common disconnected examination board, dutycycle is produced by hardware circuit, it is a fixed value, and the PWM power supply that intelligence is broken in examination board control system 2 is exported by software control, dutycycle can be carried out redjustment and modification by parameter, when the electromagnet electric parameter adopting changes, common disconnected examination board need to be revised hardware circuit component parameter, and the disconnected examination board control system 2 of intelligence does not need, revise parameter, facility very.
Aspect systems soft ware, the utility model also improves, large style breadth is larger, it is limited that single head is embroidered, cannot complete independently, by large style automatic keyline layout, analyze, in embroidery process, control a bit switch of the disconnected examination board control system 2 of intelligence, whole embroidery process can be completed without manual operation.
Concrete analysis and Control process is as described below:
One, by the virtual coordinates in computer, the actual tabouret of corresponding one-tenth actual coordinate at the volley;
The needlework location of the embroidery starting point of two, calculating large style in tabouret;
Three, calculate several first group and carry out embroidery, and record which opening, which head is closed.There is example below;
Four,, in embroidery process, each pin data all will be calculated the tabouret border of whether embroidering;
If five embroidery are to tabouret border, mobile tabouret is to adjacent head position;
Six, calculate the head position that use, open or close corresponding head position;
Seven, continue embroidery, complete style splicing.
As shown in Figure 3, above-mentioned to pattern data computational analysis, belong to online style information in software flow and prepare link; Concrete judgement tabouret crosses the border, whether open or moment position, all in embroidery process, carry out;
For example: (unit: mm)
The large long * of certain colour changing scope of style is wide: 1500*600;
Embroidering machine head spacing: 200;
Be analyzed as follows: 1500 ÷ 200=7.5, business is 7, remainder 100;
Analysis result: single head embroidery scope is 200, cannot complete this colour changing embroidery, needs 8 head organic assembling to become a head group and completes embroidery.
Described computer embroidering machine master control system 1 comprises: master cpu module 10, style memory module 11, spindle motor control module 12, move frame motor control module 13, trimming colour changing control module 14, motor feedback module 15, operation control inputs control module 16, communication interface module 17 and main power source module 18, described master cpu module 10 respectively with style memory module 11, spindle motor control module 12, move frame motor control module 13, trimming colour changing control module 14, motor feedback module 15, operation control inputs control module 16, communication interface module 17 is connected with main power source module 18, described computer embroidering machine master control system 1 is connected and carries out communication with above-mentioned communication module 8 by communication interface module 17.
Described computer embroidering machine master control system 1 also includes gold plaque expansion control module 19, dribbling expansion control module 20 and peripheral expansion control module 21, and described gold plaque expansion control module 19, dribbling expansion control module 20 are connected and carry out communication with master cpu module 10 by communication interface module 17 with peripheral expansion control module 21.
Described computer embroidering machine master control system 1 also includes display keyboard module 22, and described display keyboard module 22 is connected with above-mentioned master cpu module 10, and display keyboard module 22 comprises display, keyboard and USB interface etc., for the medium of man-machine interaction.
Above-mentioned computer embroidering machine master control system 1 be take master cpu module 10 as core, by display keyboard module 22, carry out information interaction with operating personnel, style file can be deposited in or reads, and can carry out setting etc. the operation of embroidery style, operating personnel can be by operation control inputs control module 16, to operate easily, to computer input start, stop, crawl etc. command signal operates embroidery machine work; According to computerized pattern setting and operational order, master cpu module 10 according to main shaft, move the information of frame motor feedback module, send control signal to main shaft, move frame, trimming, colour changing motor driver and carry out drive motors operation; Gold plaque expansion control module 19, dribbling expansion control module 20 and peripheral expansion control module 21 are to expand some specific functions on the most basic embroidery machine basis, as sequin embroidering, cording embroidery, rope embroidery etc. function, use.
The utility model adopts independently control system to each disconnected examination board, rely on high-speed communication module to be connected with embroidery machine master control system, shortened widely the processing and fabricating time, reduced the input of manual labor, improved the overall appearance degree of embroidery, made whole handicraft processing efficiency obtain breakthrough raising.
Claims (6)
1. computer embroidering machine intelligence control system, is characterized in that: comprising: the disconnected examination board control system (2) of intelligence of the disconnected examination board of computer embroidering machine master control system (1) and a plurality of control;
The disconnected examination board control system (2) of described intelligence comprising: single-chip microcomputer (3), third gear switch module (4), tri-colour LED (5), pin position ZEM (6), magnet control module (7), communication module (8) and power module (9), described single-chip microcomputer (3) respectively with third gear switch module (4), tri-colour LED (5), pin position ZEM (6), magnet control module (7), communication module (8) is connected with power module (9), the disconnected examination board control system (2) of described intelligence is connected and carries out communication with computer embroidering machine master control system (1) by communication module (8).
2. computer embroidering machine intelligence control system according to claim 1, it is characterized in that: described computer embroidering machine master control system (1) comprising: master cpu module (10), style memory module (11), spindle motor control module (12), move frame motor control module (13), trimming colour changing control module (14), motor feedback module (15), operation control inputs control module (16), communication interface module (17) and main power source module (18), described master cpu module (10) respectively with style memory module (11), spindle motor control module (12), move frame motor control module (13), trimming colour changing control module (14), motor feedback module (15), operation control inputs control module (16), communication interface module (17) is connected with main power source module (18), described computer embroidering machine master control system (1) is connected and carries out communication with above-mentioned communication module (8) by communication interface module (17).
3. computer embroidering machine intelligence control system according to claim 2, it is characterized in that: described computer embroidering machine master control system (1) also includes gold plaque expansion control module (19), dribbling expansion control module (20) and peripheral expansion control module (21), described gold plaque expansion control module (19), dribbling expansion control module (20) are all connected with above-mentioned communication interface module (17) with peripheral expansion control module (21).
4. computer embroidering machine intelligence control system according to claim 3, it is characterized in that: described computer embroidering machine master control system (1) also includes display keyboard module (22), described display keyboard module (22) is connected with above-mentioned master cpu module (10).
5. according to the computer embroidering machine intelligence control system described in the arbitrary claim of claim 1 to 4, it is characterized in that: described communication module (8) adopts RS485 communication interface.
6. according to the computer embroidering machine intelligence control system described in the arbitrary claim of claim 1 to 4, it is characterized in that: described single-chip microcomputer (3) adopts 51 single-chip microcomputers.
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| CN201320553221.2U CN203462264U (en) | 2013-09-06 | 2013-09-06 | Intelligent control system of computer embroidery machine |
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| CN201320553221.2U CN203462264U (en) | 2013-09-06 | 2013-09-06 | Intelligent control system of computer embroidery machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104133435A (en) * | 2014-07-04 | 2014-11-05 | 深圳市宝捷龙电脑刺绣技术有限公司 | Embedded-type high-speed-embroidery-machine control system based on CAN bus |
| CN108625058A (en) * | 2017-03-24 | 2018-10-09 | 北京大豪科技股份有限公司 | The adjusting method and system of embroidery machine control parameter |
| CN108625058B (en) * | 2017-03-24 | 2024-04-26 | 北京大豪科技股份有限公司 | Method and system for adjusting control parameters of embroidery machine |
-
2013
- 2013-09-06 CN CN201320553221.2U patent/CN203462264U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104133435A (en) * | 2014-07-04 | 2014-11-05 | 深圳市宝捷龙电脑刺绣技术有限公司 | Embedded-type high-speed-embroidery-machine control system based on CAN bus |
| CN108625058A (en) * | 2017-03-24 | 2018-10-09 | 北京大豪科技股份有限公司 | The adjusting method and system of embroidery machine control parameter |
| CN108625058B (en) * | 2017-03-24 | 2024-04-26 | 北京大豪科技股份有限公司 | Method and system for adjusting control parameters of embroidery machine |
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