CN203437865U - Microphone welding tool - Google Patents
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- CN203437865U CN203437865U CN201320471057.0U CN201320471057U CN203437865U CN 203437865 U CN203437865 U CN 203437865U CN 201320471057 U CN201320471057 U CN 201320471057U CN 203437865 U CN203437865 U CN 203437865U
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Abstract
本实用新型公开了一种咪头焊接工装,包括底板,底板上侧面的一端设有固定夹持块,底板的两侧设有导向条,两个导向条之间设有可沿着导向条滑动的活动夹持块,底板上侧面的另一端设有挡块,固定夹持块的内侧边上均匀设有一排V形上缺口,活动夹持块上靠近固定夹持块的一边设有一排与V形上缺口对应的V形下缺口,活动夹持块与挡块之间还设有弹簧;活动夹持块与弹簧的接触部位设有弹簧限位孔,挡块上与弹簧的接触部位设有弹簧压缩孔,活动夹持块与挡块上分别设有可相互卡接的卡接块、卡接头。因此,本实用新型具有使用方便,通用性能强,能有效保持咪头焊接质量的有益效果。
The utility model discloses a microphone head welding tool, which comprises a bottom plate, one end of the side surface of the bottom plate is provided with a fixed clamping block, two sides of the bottom plate are provided with guide strips, and a guide strip is provided between the two guide strips, which can slide along the guide strips. The movable clamping block, the other end of the side of the bottom plate is provided with a stopper, the inner side of the fixed clamping block is evenly provided with a row of V-shaped upper gaps, and the side of the movable clamping block close to the fixed clamping block is provided with a row of In the V-shaped lower notch corresponding to the V-shaped upper notch, there is a spring between the movable clamping block and the stopper; A spring compression hole is provided, and a clamping block and a clamping joint that can be clamped to each other are respectively provided on the movable clamping block and the stopper. Therefore, the utility model has the beneficial effects of being convenient to use, strong in general performance, and capable of effectively maintaining the welding quality of the microphone.
Description
技术领域 technical field
本实用新型涉及一种焊接工装,尤其涉及一种咪头焊接工装。 The utility model relates to a welding tool, in particular to a microphone welding tool. the
背景技术 Background technique
咪头,是将声音信号转换为电信号的能量转换器件,是和喇叭正好相反的一个器件,是声音设备的两个终端,咪头是输入,喇叭是输出。咪头又名麦克风,话筒,传声器,咪胆等。咪头生产过程包括组装、分选,最后焊接、包装。咪头整体呈圆柱体结构,按照直径不同可分为多种系列,例如φ3系列、φ4系列、φ4.5系列等等,不同类型的咪头的高度也各不相同,有3mm,3.2mm,4.0mm,4.5mm等各种尺寸,咪头上侧面的PCB板上设有焊点,需要在焊点上焊接上漆包线,因此常常在条形金属块上钻一排与咪头直径间隙配合的孔,然后把咪头装进去定位后进行焊接,由于咪头种类非常多,很多情况时根据厂家的需求而生产的,通常都是小批量生产,普通的焊接工装都是完全根据咪头的直径和高度专门设计的,几乎没有通用的可能,因此面对种类繁多的咪头,则需要设计开发非常多的焊接工装才能满足需求,成本非常高,尤其是对于小批量生产,仍然避免不了制造工装,非常不便;同时由于咪头与焊接工装间隙配合,对焊接工装上的孔的精度要求很高,有些咪头在加工的时候圆柱状外壳难免会受到挤压等而导致圆度发生变化,这样的咪头在装入焊接工装上的间隙配合的孔内,焊接完之后咪头很难自然取出,需要顶杆顶出来,咪头的背面设有音孔和防尘布,顶杆在顶出咪头的时候会严重影响咪头的质量,造成不良品发生。 The microphone is an energy conversion device that converts sound signals into electrical signals. It is a device that is exactly the opposite of the speaker. It is the two terminals of the sound equipment. The microphone is the input and the speaker is the output. Microphone is also known as microphone, microphone, microphone, microphone and so on. The microphone production process includes assembly, sorting, final welding, and packaging. The overall microphone is a cylindrical structure, which can be divided into various series according to different diameters, such as φ3 series, φ4 series, φ4.5 series, etc. The height of different types of microphones is also different, there are 3mm, 3.2mm, 4.0mm, 4.5mm and other sizes, there are solder joints on the PCB board on the upper side of the microphone, and enameled wires need to be welded on the solder joints, so a row of holes matching the diameter of the microphone is often drilled on the strip metal block. Then put the microphone in and position it before welding. Since there are many types of microphones, they are produced according to the needs of manufacturers in many cases, usually in small batches. Ordinary welding tools are completely based on the diameter of the microphone. And highly specially designed, there is almost no possibility of general use, so in the face of a wide variety of microphones, it is necessary to design and develop a lot of welding tools to meet the demand, the cost is very high, especially for small batch production, still cannot avoid manufacturing tooling , which is very inconvenient; at the same time, due to the gap between the microphone and the welding tool, the precision of the hole on the welding tool is very high. Some microphones will inevitably be squeezed when the cylindrical shell is processed, which will cause the roundness to change. The microphone head is put into the gap fit hole on the welding tool. After welding, the microphone head is difficult to take out naturally. It needs to be pushed out by the ejector rod. The back of the microphone head is equipped with a sound hole and a dustproof cloth. When the microphone is used, it will seriously affect the quality of the microphone, resulting in defective products. the
实用新型内容 Utility model content
本实用新型为了克服现有技术中的咪头焊接工装使用麻烦,通用性差,使用时会影响咪头质量的不足,提供了一种使用方便,通用性能强,能有效保持咪头焊接质量的咪头焊接工装。 In order to overcome the disadvantages of the microphone welding tool in the prior art, such as troublesome use, poor versatility, and affecting the quality of the microphone when used, the utility model provides a microphone that is easy to use, has strong universal performance, and can effectively maintain the welding quality of the microphone. Head welding tooling. the
为了实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种咪头焊接工装,包括底板,所述底板上侧面的一端设有固定夹持块,底板的两侧设有导向条,所述的两个导向条之间设有可沿着导向条滑动的活动夹持块,底板上侧面的另一端设有挡块,所述的固定夹持块的内侧边上均匀设有一排V形上缺口,所述的活动夹持块上靠近固定夹持块的一边设有一排与V形上缺口对应的V形下缺口,所述的活动夹持块与挡块之间还设有弹簧。当活动夹持块与固定夹持块的一边接触时,V形上缺口的开口处与V形下缺口的开口处刚好对齐构成一个矩形孔,使用时,先把活动夹持块移动到靠近挡块端,然后把咪头放入V形上缺口内,调整好方向,再松开活动夹持块,在弹簧的作用下活动夹持块沿着导向条移动到靠近固定夹持块端,V形下缺口刚好夹持咪头的另一侧,V形上缺口、V形下缺口共同作用夹紧咪头,然后进行焊接,焊接后把活动夹持块移开,焊接后的咪头就能方便取出来,当咪头的直径改变时,V形上缺口和V形下缺口能根据放入的咪头直径自动调整定位、夹持咪头,然后焊接,该种工装使用方便,通用性能强,能有效保持咪头焊接质量。 A microphone head welding tool, including a bottom plate, one end of the side of the bottom plate is provided with a fixed clamping block, two sides of the bottom plate are provided with guide strips, and a guide strip is provided between the two guide strips that can slide along the guide strips. The movable clamping block, the other end of the side surface of the base plate is provided with a stopper, and a row of V-shaped upper notches are uniformly arranged on the inner side of the fixed clamping block, and the movable clamping block is close to the fixed clamping block. One side of the block is provided with a row of V-shaped lower notches corresponding to the V-shaped upper notch, and a spring is also arranged between the movable clamping block and the stopper. When the movable clamping block is in contact with one side of the fixed clamping block, the opening of the V-shaped upper notch and the opening of the V-shaped lower notch are just aligned to form a rectangular hole. block end, then put the microphone into the V-shaped upper gap, adjust the direction, and then loosen the movable clamping block, and under the action of the spring, the movable clamping block moves along the guide bar to the end of the fixed clamping block, V The V-shaped notch just clamps the other side of the microphone, the V-shaped upper notch and the V-shaped lower notch work together to clamp the microphone, and then perform welding. After welding, remove the movable clamping block, and the welded microphone can be It is easy to take out. When the diameter of the microphone changes, the V-shaped upper notch and the V-shaped lower notch can automatically adjust the positioning according to the diameter of the inserted microphone, clamp the microphone, and then weld it. This kind of tooling is easy to use and has strong universal performance. , can effectively maintain the welding quality of the microphone head.
作为优选,所述的活动夹持块与弹簧的接触部位设有弹簧限位孔,所述的挡块上与弹簧的接触部位设有弹簧压缩孔,所述的活动夹持块与挡块上分别设有可相互卡接的卡接块、卡接头。把弹簧一端装入弹簧压缩孔内,另一端伸入弹簧限位孔内,弹簧受压后不容易弯曲弹出,在挡板上安装卡接头、活动夹持板上安装卡接块,使用时,只需拨动卡接块卡入卡接头上后卡接限位,然后就可以方便的把咪头装入V形下缺口内,这样在装入咪头的时候,活动夹持块不会再弹簧的作用下移动而干扰咪头的安装,咪头装入后,按下卡接头上的按钮,卡接头与卡接块自动脱开,活动夹持块移动夹紧咪头,使用非常方便。 As a preference, the contact part between the movable clamping block and the spring is provided with a spring limit hole, the contact part between the stopper and the spring is provided with a spring compression hole, and the contact part between the movable clamping block and the stopper is provided with a spring compression hole. A clamping block and a clamping joint that can be clamped to each other are respectively provided. Put one end of the spring into the spring compression hole, and the other end into the spring limit hole. The spring is not easy to bend and pop out after being compressed. Install the snap connector on the baffle and the snap block on the movable clamping plate. When in use, You only need to move the clamping block to snap into the clamping joint and then clamp the limit position, and then you can conveniently put the microphone into the V-shaped lower gap, so that when the microphone is inserted, the movable clamping block will not move again. It moves under the action of the spring and interferes with the installation of the microphone. After the microphone is installed, press the button on the clamping connector, the clamping connector and the clamping block are automatically disengaged, and the movable clamping block moves to clamp the microphone, which is very convenient to use. the
作为优选,固定夹持块上设有定位孔,定位孔内设有定位销,所述的固定夹持块的两端与底板之间螺栓连接。螺栓连接方便拆卸,定位孔与定位销保证拆卸后再安装的时候能保证位置准确。 Preferably, a positioning hole is provided on the fixed clamping block, and a positioning pin is provided in the positioning hole, and the two ends of the fixed clamping block are bolted to the bottom plate. The bolt connection is easy to disassemble, and the positioning holes and positioning pins ensure that the position is accurate when reinstalling after disassembly. the
作为优选,固定夹持块包括若干块固定夹持片,每个固定夹持片的形状相同,相互叠合组成固定夹持块。由于不同型号的咪头的高度不同,焊接漆包线的时候,固定夹持片起到支撑定位漆包线的作用,因此可以根据咪头的高度通过增、减固定夹持片的数量来调节固定夹持块的厚度,使用非常方便,通用性交强,不需要单独的制造模具,成本低。 Preferably, the fixed clamping block includes a plurality of fixed clamping pieces, each of which has the same shape and is superimposed on each other to form the fixed clamping block. Due to the different heights of different types of microphones, when welding enameled wires, the fixed clamping piece plays a role in supporting and positioning the enameled wire, so the fixed clamping piece can be adjusted by increasing or decreasing the number of fixed clamping pieces according to the height of the microphone. The thickness is very convenient to use, the versatility is strong, no separate manufacturing mold is required, and the cost is low. the
作为优选,底板的底面上连接有固定座,所述的固定座的截面呈楔形,其中厚度小的一端靠近固定夹持块端,厚度大的一端靠近挡块端。楔形固定座使得该种工装放在工作台上之后,底板的上侧面倾斜,咪头在装入V形上缺口的过程中,只要位置基本对应,咪头就会自动沿着斜面自动进入V性上缺口内,咪头的安装更加方便。 Preferably, a fixing seat is connected to the bottom surface of the bottom plate, and the section of the fixing seat is wedge-shaped, wherein the end with a small thickness is close to the end of the fixed clamping block, and the end with a large thickness is close to the end of the stopper. The wedge-shaped fixing seat makes the upper side of the bottom plate inclined after the tool is placed on the workbench. When the microphone is installed in the V-shaped upper gap, as long as the position is basically corresponding, the microphone will automatically enter the V-shaped along the slope. In the upper gap, the installation of the microphone is more convenient. the
作为优选,固定夹持块与活动夹持块都由铜制成。铜材料不易生锈,而且质地柔软,其硬度低于咪头外壳的硬度,因此在夹持咪头的时候不会把咪头夹的变形,从而提高焊接质量。 Preferably, both the fixed clamping block and the movable clamping block are made of copper. The copper material is not easy to rust, and its texture is soft, and its hardness is lower than that of the shell of the microphone, so when clamping the microphone, the clamp will not be deformed, thereby improving the welding quality. the
因此,本实用新型具有使用方便,通用性能强,能有效保持咪头焊接质量的有益效果。 Therefore, the utility model has the beneficial effects of being convenient to use, strong in general performance, and capable of effectively maintaining the welding quality of the microphone. the
附图说明 Description of drawings
图1为本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model. the
图2为本实用新型中活动夹持块松开的结构示意图。 Fig. 2 is a structural schematic diagram of the loosening of the movable clamping block in the utility model. the
图3为本实用新型夹持直径较大的咪头的结构示意图。 Fig. 3 is a structural schematic view of the utility model clamping a microphone with a larger diameter. the
图4为图1的左视图。 Fig. 4 is a left side view of Fig. 1 . the
图中:底板1 固定夹持块2 导向条3 活动夹持块4 挡块5 V形上缺口6 V形下缺口7 弹簧8 弹簧限位孔9 弹簧压缩孔10 卡接块11 卡接头12 定位孔13 固定夹持片14 固定座15 咪头16。
In the figure:
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步描述: The utility model will be further described below in conjunction with the accompanying drawings and specific implementation methods:
如图1和图4所示的一种咪头焊接工装,包括底板1,底板上侧面的前端设有固定夹持块2,底板的左右两侧设有导向条3,两个导向条3之间设有可沿着导向条滑动的活动夹持块4,本实施例中,固定夹持块2与活动夹持块4都由铜制成,铜材料不易生锈,而且质地柔软,其硬度低于咪头外壳的硬度,因此在夹持咪头的时候不会把咪头夹的变形,从而提高焊接质量;底板1上侧面的后端设有挡块5,固定夹持块2的内侧边上均匀设有一排V形上缺口6,活动夹持块4上靠近固定夹持块的一边设有一排与V形上缺口对应的V形下缺口7,V形上缺口与V形下缺口的开口端连接后形成一个矩形孔,活动夹持块4与挡块5之间还设有弹簧8,活动夹持块4与弹簧8的接触部位设有弹簧限位孔9,挡块5上与弹簧的接触部位设有弹簧压缩孔10,活动夹持块4与挡块5上分别设有可相互卡接的卡接块11、卡接头12,使用时,先用手向后拨动活动夹持块,使得活动夹持块上的卡接块卡入挡块上的卡接头上,如图2所示,此时弹簧缩入弹簧压缩孔内,把咪头依次放入V形上缺口处,然后按下卡接头上的按钮,卡接头与卡接块脱开,活动夹持块在弹簧的作用下向前移动,从而使得V形下缺口与V形上缺口一起夹紧咪头,然后左手用镊子把漆包线夹到咪头上的焊点处,右手用焊接工具进行焊接,全部焊接后向下拨开活动夹持块,把焊接好的咪头取出,并装入新的待焊接咪头;固定夹持块2上设有定位孔13,定位孔内设有定位销,固定夹持块的两端与底板之间螺栓连接,如图4所示,固定夹持块2由若干块固定夹持片14叠合而成,每个固定夹持片的形状相同,根据待焊接咪头的高度选择合适数量的固定夹持片,定位孔和定位销能保持每次增加或者减少固定夹持片之后,V形上缺口都能叠合整齐;底板1的底面上连接有固定座15,固定座15的截面呈楔形,其中厚度小的一端靠近固定夹持块端,厚度大的一端靠近挡块端,这样当咪头装入V形上缺口的时候,只要装入的位置大致对应,咪头就能沿着斜面自动进入V形上缺口内,使用更加方便。使用该种焊接工装焊接咪头时,咪头的装入、焊接后取出都非常方便,同时能适用与不同直径、不同高度的咪头焊接,如图3所示,图3中的咪头直径明显较图1中的咪头直径大,该种焊接工装仍然能有进行夹持、定位、焊接,通用性强,同时在焊接过程中对咪头本身无损伤,即不会再焊接工序中造成不良品的发生,从而提高咪头整体合格率。因此,本实用新型具有使用方便,通用性能强,能有效保持咪头焊接质量的有益效果。
A microphone head welding tool as shown in Figure 1 and Figure 4, including a
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320471057.0U CN203437865U (en) | 2013-08-05 | 2013-08-05 | Microphone welding tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320471057.0U CN203437865U (en) | 2013-08-05 | 2013-08-05 | Microphone welding tool |
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| CN203437865U true CN203437865U (en) | 2014-02-19 |
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| CN201320471057.0U Expired - Fee Related CN203437865U (en) | 2013-08-05 | 2013-08-05 | Microphone welding tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103928813A (en) * | 2014-04-11 | 2014-07-16 | 如冈自动化控制技术(上海)有限公司 | Automatic clamping and releasing device for wire harness processing |
| CN116423139A (en) * | 2023-04-27 | 2023-07-14 | 北京新风航天装备有限公司 | A narrow space precision welding assembly fixture |
-
2013
- 2013-08-05 CN CN201320471057.0U patent/CN203437865U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103928813A (en) * | 2014-04-11 | 2014-07-16 | 如冈自动化控制技术(上海)有限公司 | Automatic clamping and releasing device for wire harness processing |
| CN116423139A (en) * | 2023-04-27 | 2023-07-14 | 北京新风航天装备有限公司 | A narrow space precision welding assembly fixture |
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