CN203437165U - Abrasion-resistant composite lining plates for ball grinder - Google Patents

Abrasion-resistant composite lining plates for ball grinder Download PDF

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Publication number
CN203437165U
CN203437165U CN201320370160.6U CN201320370160U CN203437165U CN 203437165 U CN203437165 U CN 203437165U CN 201320370160 U CN201320370160 U CN 201320370160U CN 203437165 U CN203437165 U CN 203437165U
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China
Prior art keywords
liner plate
liner
ball mill
plate
wear
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Expired - Fee Related
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CN201320370160.6U
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Chinese (zh)
Inventor
汪荣
韩斌
杨奕
汪水泽
谭文
魏兵
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Wuhan Iron and Steel Co Ltd
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Wuhan Iron and Steel Group Corp
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Priority to CN201320370160.6U priority Critical patent/CN203437165U/en
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Publication of CN203437165U publication Critical patent/CN203437165U/en
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Abstract

The utility model relates to abrasion-resistant composite lining plates for a ball grinder. The lining plate is arc-shaped in appearance, and a group of the lining plates of the same specification are spliced end to end to form a cylinder which is matched with the inner diameter of the cylinder body of the ball grinder. The abrasion-resistant composite lining plates are characterized in that gaps are respectively formed in the inner sides and the outer sides of two ends of each arc-shaped lining plate; during end-to-end splicing of the lining plates, the gap in the inner side of one lining plate is matched with the gap in the outer side of the adjacent end of another lining plate. Compared with the prior art, the abrasion-resistant composite lining plates for the ball grinder have the advantages that the abrasion-resistant composite lining plates and the cylinder body can be tightly connected, and all the lining plates can be also tightly connected with one another without bolts; the mounting is convenient, and the labor intensity is reduced. The single lining plate can be independently dismounted and is convenient to replace, and the time and labor are saved. Each lining plate adopts a double-layer structure, so that valuable abrasion-resistant metal materials can be saved; meanwhile, a lining plate base body is made of a softer material, so that abrasion to the cylinder body is avoided.

Description

The wear-resisting composite liner of ball mill
Technical field
The utility model relates to a kind of wear-resisting composite liner, is specifically related to a kind of wear-resisting composite liner for ball mill.
Background technology
Ball mill is lump material to be broken into the machine of granular material, ball mill barrel rotation when producing, and drive material and steel ball in cylinder to be rotated formation drop percussion movement.Lean on steel ball and material and barrel mutually to clash into, and the mutual shock rubbing action between material and steel ball is made powder by lump materials such as ores.
Grinding of ball grinder barrel is comprised of cylindrical shell and the liner plate that is arranged on cylindrical shell conventionally.Liner plate mode how with bolts or welding is fixed on cylindrical shell.With bolts, because bolt connection stress surface is little, under the impact of abrasive material, bolt is easily cut off comes off liner plate integral body.Adopt the mode of welding to connect, welding process can produce welding stress may make liner plate distortion, and liner plate dismounting difficulty, wastes time and energy.Current liner material quality used mainly contains potassium steel, Low Alloying Multicomponent Steels, Cr series white cast iron etc.Adopt single metal material to make liner plate, liner plate anti-wear performance is good, and hardness is high, but toughness is poor, is in use subject to impacting easy fracture failure, simultaneously due to the hardness of liner plate hardness higher than cylindrical shell, in use can cause cylindrical shell wearing and tearing even worn out.Therefore, use single metal material to prepare liner plate and can not meet actual needs owing to can not taking into account high tenacity, high rigidity, high-wearing feature.
The utility model patent of patent No. CN2292609Y " ball grinding machine lining board ", a kind of ball mill abrasion-proof backing block is disclosed, there is the kerve that can place securing member afterbody liner plate inside, and the vertical slot that can allow fastener head stretch out, in one end of vertical slot and kerve, there is the translot that can allow securing member afterbody put into kerve, the advantage of this patent is to adopt the mounting groove structure consisting of vertical slot and kerve, the problem of stress concentration having produced while having avoided screw that original use connects, but, what this patent liner plate still adopted with cylindrical shell is that bolt is connected, therefore can not effectively improve due to bolt strained excessive phenomenon of cutting off.The utility model patent of patent No. XN2757924Y " bimetal composite dovetail type self-fixing lining plate ", disclose a kind of dovetail type self-fixing lining plate, at the left and right side of liner plate, dovetail type inclined-plane has been set respectively, during installation, adjacent liner plate left and right face is mutually locked, without fixing with bolt.The weak point of this patent is: only considered interconnecting between liner plate, do not relate to being connected between liner plate and cylindrical shell, in use procedure, between liner plate and cylindrical shell, can relatively move, and all the other liner plates can all collapse owing to losing support after a certain liner plate breaks.The utility model patent of patent No. CN201912975U " a kind of high wear-resistant bi-metal composite lining board ", discloses a kind of high wear-resistant bi-metal composite lining board, and it comprises liner plate matrix and inserts, the position, protruding peak of inserting setting and liner plate.The weak point of this patent is: the wear-resisting property on liner plate surface is inconsistent, and in use procedure, abrasive material can wear and tear matrix and cause inserting and come off.Patent No. CN201807423U utility model patent " ball grinding machine lining board ", a kind of ball grinding machine lining board is disclosed, comprise: liner plate body, wearing layer, bolt hole, square head bolt, cylindrical shell, deposited one deck wearing layer above liner plate body, after wearing layer wear and tear overrun, need not change liner plate, directly deposited one deck wearing layer on liner plate body again.The weak point of this patent is: direct liner plate surface deposited metal one deck wearing layer again, local high temperature may cause liner plate distortion, produce gap and can cause the phenomenon of leaking powder, spillage to occur, and this technique is very high to operation requirements between liner plate.On liner plate, have bolt hole, screw can crack source in casting and heat treatment simultaneously, and in use, liner plate easily ruptures from screw.Patent No. CN2765769Y utility model patent " rich chromium cast iron thin-walled composite liner ", discloses a kind of good toughness, composite liner that intensity is high.Between two-layer high-chromium alloy cast-iron layer, the steel plate through pickling, polishing is set, on steel plate, offer some through holes, in through hole, fill rich chromium cast iron, prepare good toughness, composite liner that intensity is high, the weak point of this patent is: common carbon steel board is cast in rich chromium cast iron, on casting process light plate surface, contact and can be oxidized with the cast iron of molten state, in interface, produce a large amount of oxide inclusions and affect compound effect, and liner plate is two-sided is the rich chromium cast iron that hardness is high, in use procedure, the liner plate cylindrical shell that can wear and tear is even worn out.
Utility model content
The technical problems to be solved in the utility model: for overcoming the above-mentioned defect of prior art, provide a kind of ball mill wear-resisting composite liner, the feature that toughness is high, wearability is good is changed conveniently, had in simple in structure, installation.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Use a wear-resisting composite liner, liner plate profile is circular-arc, and one group of identical liner plate of specification splices from beginning to end and can form the cylindrical shape that ball mill barrel internal diameter matches; It is characterized in that: inner side and outside at the circular-arc two ends of liner plate process respectively breach, when liner plate splices from beginning to end, outside the inner side breach of a liner plate and the abutting end of another liner plate, breach matches.
By technique scheme, liner plate lateral surface center arranges swallow-tail form projection; Corresponding with swallow-tail form projection, at ball mill barrel inner surface, process identical shaped dovetail groove, dovetail groove is along ball mill barrel circumference uniform distribution.
By technique scheme, liner plate lateral surface swallow-tail form projection and liner plate are axially isometric.
By technique scheme, along cylindrical axial direction, each liner plate length and ball mill barrel are equal in length.
By technique scheme, liner plate is comprised of the wearing layer of outside matrix and matrix inner side, and matrix is connected with ball mill barrel.By technique scheme, matrix steel strength is not higher than cylindrical shell steel strength.
By technique scheme, liner plate wearing layer is selected the above rank abrasion-resistant stee of abrasion-resistant stee 400,450 or 450, and the thickness of wearing layer is 10 ~ 25mm.
By technique scheme, one group of identical even number liner plate of specification is combined into the cylindrical shape matching with ball mill barrel internal diameter from beginning to end.
By technique scheme, after liner plate and ball mill barrel are installed and combined, at each mounting circular ring shape baffle plate of ball mill barrel both ends of the surface, baffle plate external diameter equates with cylindrical shell external diameter, and baffle plate internal diameter equates with liner plate inner surface diameter; Baffle plate is bolted on ball mill barrel end face.
The ball grinding machine lining board that the utility model is designed, left and right liner plate compresses mutually by breach, single-piece liner plate is connected with cylindrical shell by dovetail groove simultaneously, prevent that liner plate from coming off, even if while single-piece liner plate breaks to come off, can not exert an influence to all the other liner plates, during replacing, only need dismantle two terminal circle ring baffle, inefficacy liner plate is changed to new system liner plate along drum shaft again to extracting out, simple to operate, reduced labour intensity, improved production efficiency.Liner plate adopts double-decker, and matrix and wearing layer form, and both are composited by rolling, and matrix is connected closely with wearing layer.Liner plate matrix is connected with cylindrical shell and adopts lower than the material of cylindrical shell steel strength to be made, and cylindrical shell can not wear and tear in use procedure.
With respect to prior art, the utlity model has following advantage:
1, between liner plate and cylindrical shell, each liner plate, all realize and being closely connected, without bolt, easy for installation, reduced labour intensity.
2, single-piece liner plate can be realized independent dismounting, and it is convenient, time saving and energy saving to change.
3, liner plate adopts double-decker, has both saved valuable wear-resistant metal material, and the softer material preparation of liner plate matrix adopting simultaneously, has avoided the wearing and tearing to cylindrical shell.
Accompanying drawing explanation
Fig. 1 lining plate structure schematic diagram of the present utility model;
Fig. 2 liner plate scheme of installation of the present utility model;
Illustration: 1 is ball grinding machine lining board; 2 is ball mill barrel; 11 is liner plate matrix; 12 is liner plate wearing layer.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Embodiment 1
As illustrated in fig. 1 and 2, liner plate 1 profile is circular-arc, and one group of identical liner plate of specification is spliced into cylindrical shape from beginning to end, and cylindrical shape external diameter equates with ball mill barrel internal diameter; Along columnar axial direction, liner plate 1 length and cylindrical shell 2 are equal in length.
Each liner plate comprises that matrix 11 and wearing layer 12 two parts form.At liner plate 1 two ends, left and right, all process breach, two ends gap opened opposite direction, one is positioned at inner side, termination, and one is positioned at outside, termination; The 11 outer side center welding of liner plate matrix and the axial isometric swallow-tail form projection of liner plate; Corresponding with swallow-tail form projection, at cylindrical shell 2 inner surfaces, process 6 with the dovetail groove of shape, dovetail groove is evenly spaced apart along cylindrical shell 2 circumferencial directions.Liner plate matrix 11 is selected Q235 steel plate, and wearing layer 12 is selected abrasion-resistant stee NM450, and both matrixes 11 are combined with each other and are connected closely through rolling with wearing layer 12; Wearing layer thickness is 15mm.
As shown in Figure 2, in the present embodiment, in ball mill barrel 2, one group of liner plate is comprised of the liner plate 1 of 6 same sizes.
First liner plate, 1 swallow-tail form projection is relative with cylindrical shell 2 inner surface dovetail grooves, liner plate is pushed vertically, by same step, remaining liner plate is installed, during installation, notice that the breach of adjacent liner plates 1 interlocks and is interlocking pattern up and down.After liner plate 1 installs, at each mounting circular ring shape baffle plate of cylindrical shell 2 both ends of the surface, baffle plate external diameter equates with cylindrical shell external diameter, and internal diameter equates with liner plate inner surface diameter.Baffle plate is bolted on cylindrical shell 2 end faces.
Embodiment 2
As different from Example 1, in the present embodiment, one group of liner plate of ball mill is comprised of the liner plate of 8 same sizes.
The welding of liner plate lateral surface center and the axial isometric swallow-tail form projection of liner plate, process 8 with the dovetail groove of shape at cylinder inner surface, and dovetail groove is along the circumferential direction evenly distributed.
Liner plate matrix 11 is selected Q345 steel plate, and wearing layer 12 is selected abrasion-resistant stee NM400, and both are combined with each other through rolling, and wearing layer thickness is 20mm.
Embodiment 3
In the present embodiment, one group of liner plate of ball mill is comprised of the liner plate 1 of 10 same sizes.At cylinder inner surface, process 10 with the dovetail groove of shape, dovetail groove is along the circumferential direction evenly distributed.
Liner plate matrix 11 is selected Q345 steel plate, and wearing layer 12 is selected abrasion-resistant stee NM500, and both are combined with each other through rolling, and wearing layer thickness is 18mm.
Above disclosed is only preferred embodiment of the present utility model, certainly can not limit with this interest field of the utility model, and the equivalence of therefore doing according to the utility model claim changes, and still belongs to protection domain of the present utility model.

Claims (8)

1. the wear-resisting composite liner of ball mill, liner plate profile is circular-arc, and one group of identical liner plate of specification splices from beginning to end and can form the cylindrical shape that ball mill barrel internal diameter matches; It is characterized in that: inner side and outside at the circular-arc two ends of liner plate process respectively breach, when liner plate splices from beginning to end, outside the inner side breach of a liner plate and the abutting end of another liner plate, breach matches; Liner plate lateral surface center arranges swallow-tail form projection; Corresponding with swallow-tail form projection, at ball mill barrel inner surface, process identical shaped dovetail groove, dovetail groove is along ball mill barrel circumference uniform distribution.
2. wear-resisting composite liner according to claim 1, is characterized in that: liner plate lateral surface swallow-tail form projection and liner plate are axially isometric.
3. wear-resisting composite liner according to claim 1 and 2, is characterized in that: along cylindrical axial direction, each liner plate length and ball mill barrel are equal in length.
4. wear-resisting composite liner according to claim 3, is characterized in that: liner plate is comprised of the wearing layer of outside matrix and matrix inner side, and matrix is connected with ball mill barrel.
5. according to the wear-resisting composite liner described in claim 1 or 2 or 4, it is characterized in that: matrix steel strength is not higher than cylindrical shell steel strength.
6. wear-resisting composite liner according to claim 4, is characterized in that: liner plate wearing layer is selected the above rank abrasion-resistant stee of abrasion-resistant stee 400,450 or 450, and the thickness of wearing layer is 10 ~ 25mm.
7. wear-resisting composite liner according to claim 1 and 2, is characterized in that: one group of identical even number liner plate of specification is combined into the cylindrical shape matching with ball mill barrel internal diameter from beginning to end.
8. wear-resisting composite liner according to claim 1 and 2, it is characterized in that: after liner plate and ball mill barrel are installed combination, at each mounting circular ring shape baffle plate of ball mill barrel both ends of the surface, baffle plate external diameter equates with cylindrical shell external diameter, and baffle plate internal diameter equates with liner plate inner surface diameter; Baffle plate is bolted on ball mill barrel end face.
CN201320370160.6U 2013-06-26 2013-06-26 Abrasion-resistant composite lining plates for ball grinder Expired - Fee Related CN203437165U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104338591A (en) * 2014-11-14 2015-02-11 重庆联合机器制造有限公司 Lining ring of ball mill
CN104976486A (en) * 2015-06-25 2015-10-14 浙江瑞泰耐火材料科技有限公司 Wear-resisting ceramic external member for coal powder injection pipe
CN105855001A (en) * 2016-05-05 2016-08-17 中信重工机械股份有限公司 Novel liner plate structure used for large autogenous mill
CN106903283A (en) * 2017-02-23 2017-06-30 中钢集团邢台机械轧辊有限公司 The installation method and centrifuge end cap liner of centrifuge end cap liner
CN107670785A (en) * 2017-11-13 2018-02-09 盐城吉达环保设备有限公司 A kind of ball grinding machine lining board choke apparatus
CN112844551A (en) * 2021-03-09 2021-05-28 日昌升建筑新材料设计研究院有限公司 Wear-resisting type cone crusher
RU2798973C1 (en) * 2022-05-12 2023-06-29 Акционерное общество "Обнинское научно-производственное предприятие "Технология" им. А.Г.Ромашина" Method for manufacturing lining of ball mills for obtaining aqueous quartz glass slurry

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104338591A (en) * 2014-11-14 2015-02-11 重庆联合机器制造有限公司 Lining ring of ball mill
CN104976486A (en) * 2015-06-25 2015-10-14 浙江瑞泰耐火材料科技有限公司 Wear-resisting ceramic external member for coal powder injection pipe
CN105855001A (en) * 2016-05-05 2016-08-17 中信重工机械股份有限公司 Novel liner plate structure used for large autogenous mill
CN106903283A (en) * 2017-02-23 2017-06-30 中钢集团邢台机械轧辊有限公司 The installation method and centrifuge end cap liner of centrifuge end cap liner
CN106903283B (en) * 2017-02-23 2019-09-24 中钢集团邢台机械轧辊有限公司 The installation method and centrifuge end cap liner of centrifuge end cap liner
CN107670785A (en) * 2017-11-13 2018-02-09 盐城吉达环保设备有限公司 A kind of ball grinding machine lining board choke apparatus
CN112844551A (en) * 2021-03-09 2021-05-28 日昌升建筑新材料设计研究院有限公司 Wear-resisting type cone crusher
RU2798973C1 (en) * 2022-05-12 2023-06-29 Акционерное общество "Обнинское научно-производственное предприятие "Технология" им. А.Г.Ромашина" Method for manufacturing lining of ball mills for obtaining aqueous quartz glass slurry

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170717

Address after: 430083, Gate No. 2, Qingshan District, Hubei, Wuhan

Patentee after: Wuhan iron and Steel Company Limited

Address before: 430080 Wuhan, Hubei Friendship Road, No. 999, Wuchang

Patentee before: Wuhan Iron & Steel (Group) Corp.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140219

Termination date: 20180626

CF01 Termination of patent right due to non-payment of annual fee