CN203432543U - Flotation dynamic performance measuring device and measuring system - Google Patents

Flotation dynamic performance measuring device and measuring system Download PDF

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Publication number
CN203432543U
CN203432543U CN201320516349.1U CN201320516349U CN203432543U CN 203432543 U CN203432543 U CN 203432543U CN 201320516349 U CN201320516349 U CN 201320516349U CN 203432543 U CN203432543 U CN 203432543U
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power performance
transparent observation
measurement mechanism
collection
waterline
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杨文旺
武涛
史帅星
陈东
李强
刘利敏
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Beijing General Research Institute of Mining and Metallurgy
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Beijing General Research Institute of Mining and Metallurgy
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Abstract

The utility model discloses a flotation dynamic property measuring device and measurement system, the device includes: an observation cavity (13) is arranged inside the transparent observation body (1); the sampling tube (2) is arranged at the bottom of the transparent observing body (1), and the sampling tube (2) is communicated with the observing cavity (13); the collection and measurement cylinder (3) is arranged at the top of the transparent observation body (1), and the collection and measurement cylinder (3) is communicated with the observation cavity (13); the collecting and measuring cylinder (3) is provided with a first water level line (L1) and a second water level line (L2), and the first water level line (L1) is higher than the second water level line (L2); the image acquisition device (5) is fixedly connected with the transparent observation body (1), and the image acquisition range of the image acquisition device (5) comprises an observation cavity (13). The embodiment of the utility model provides a not only the good reliability, measurement accuracy is high, the operation is stable, portable, easily operation moreover, can not produce artificial reading error.

Description

A kind of flotation power performance measurement mechanism and measuring system
Technical field
The utility model relates to technique of preparing field, relates in particular to a kind of flotation power performance measurement mechanism and measuring system.
Background technology
Flotation is a kind of common ore-dressing technique, and its specific implementation process mainly completes in flotation machine.In floatation process, flotation power performance is one of key element affecting flotation performance and flotation effect.Because flotation machine be take bubble and realized flotation function as carrier, so the inflation rate of flotation machine (so-called inflation rate refers to the volume of air that in flotation machine, on every square metre of liquid level, per minute is overflowed) and bubble diameter are two important parameters of evaluation flotation power performance.
In the prior art, the device that there is no simultaneously to measure inflation rate and bubble diameter, and single inflation rate measurement mechanism and single bubble diameter measurement mechanism all exist, operation easier is large, measuring accuracy is low, be prone to the shortcomings such as artificial reading error.
Summary of the invention
In order to solve above-mentioned the problems of the prior art, the utility model provides a kind of flotation power performance measurement mechanism and measuring system, not only reliability is strong, measuring accuracy is high, stable, and be easy to carry, easy operating, can not produce artificial reading error.
The purpose of this utility model is achieved through the following technical solutions:
A power performance measurement mechanism, comprising: transparent observation body 1, stopple coupon 2, collection are surveyed cylinder 3 and image capture device 5;
The inside of transparent observation body 1 is provided with observation chamber 13; Stopple coupon 2 is located at the bottom of transparent observation body 1, and the top of stopple coupon 2 is communicated with described observation chamber 13; Collect and survey the top that cylinder 3 is located at transparent observation body 1, and the bottom of collection survey cylinder 3 is communicated with described observation chamber 13;
Collection is surveyed cylinder 3 and is provided with the first waterline L1 and the second waterline L2, and the place height of the first waterline L1 is greater than the place height of the second waterline L2;
Image capture device 5 is fixedly connected with transparent observation body 1, and the image acquisition scope of this image capture device 5 comprises observation chamber 13, for gathering bubble diagram picture or the bubble image sequence in observation chamber 13.
Preferably, described transparent observation body 1 comprises upper guard-plate 11 and the under shield 12 being fixed together;
Described observation chamber 13 is located between upper guard-plate 11 and under shield 12;
Described stopple coupon 2 is communicated with described observation chamber 13 by being located at the first observation body opening 14 of transparent observation body 1 bottom;
The described survey cylinder 3 that collects is communicated with described observation chamber 13 by being located at the second observation body opening 15 at transparent observation body 1 top.
Preferably, described transparent observation body 1 is clinoplane, and its angle of inclination is between 10 °~20 °; Described image capture device 5 is located at the top of transparent observation body 1.
Preferably, also comprise: the light fixture 6 being fixedly connected with transparent observation body 1; This light fixture 6 and described image capture device 5 are divided into the both sides of transparent observation body 1, and the illumination zone of this light fixture 6 comprises observation chamber 13.
Preferably, also comprise: the control treatment facility 7 being fixedly connected with transparent observation body 1; The first waterline L1 that collection is surveyed cylinder 3 is provided with the first water level trigger; The second waterline L2 that collection is surveyed cylinder 3 is provided with the second water level trigger; This control treatment facility 7 comprises governor circuit and display circuit; Governor circuit is electrically connected to display circuit, the first water level trigger and the second water level trigger respectively;
The first water level electric signal when governor circuit is obtained collection and surveyed water surface elevation in cylinder 3 and drop to the first waterline L1 by the first water level trigger, and the second water level electric signal when obtaining collection and survey water surface elevation in cylinder 3 and drop to the second waterline L2 by the second water level trigger; Then, governor circuit is determined according to the first water level electric signal and the second water level electric signal the water surface elevation that collection surveys in cylinder 3 and is dropped to the required time swap of the second waterline L2 by the first waterline L1, according to this time swap and default the first waterline L1 and the difference in height between the second waterline L2, determine inflation rate again, and this inflation rate is represented to user by display circuit.
Preferably, the top of described collection survey cylinder 3 is provided with the first valve 41; Governor circuit is electrically connected to the first valve 41, and controls the switching of the first valve 41.
Preferably, between described stopple coupon 2 and transparent observation body 1, be provided with the second valve 42; Stopple coupon 2 is communicated with observation chamber 13 by the second valve 42; Governor circuit is electrically connected to the second valve 42, and controls the switching of the second valve 42.
A power performance measuring system, comprising: the flotation power performance measurement mechanism described in water drawing device 8, image analysis apparatus 9 and technique scheme;
This flotation power performance measurement mechanism comprises: image capture device 5, governor circuit and display circuit;
The water delivering orifice of water drawing device 8 is communicated with the top that collection is surveyed cylinder 3; Governor circuit is electrically connected to water drawing device 8, and controls water drawing device 8 and to collection, survey the intracontour waterflooding of cylinder 3;
Image analysis apparatus 9 is electrically connected to image capture device 5, and obtains bubble diagram picture or bubble image sequence that image capture device 5 gathers, then this bubble diagram picture or bubble image sequence are carried out to image recognition processing, thereby determines bubble diameter; Governor circuit is electrically connected to image analysis apparatus 9, and obtains the bubble diameter that image analysis apparatus 9 is determined, then controls display circuit and represent to user.
The technical scheme being provided by above-mentioned the utility model can be found out, the flotation power performance measurement mechanism that the utility model embodiment provides or measuring system can gather by image capture device 5 bubble diagram picture or the bubble image sequence in observation chambeies 13, thereby and carry out the bubble diameter that image recognition processing is determined target measurement point on flotation machine; Can also on cylinder 3, the first waterline L1 be set and the second waterline L2 utilizes drainage to calculate the inflation rate of target measurement point on flotation machine by surveying at collection; And these processing procedures can be controlled by controlling treatment facility 7, therefore the utility model embodiment can automatically complete the inflation rate of flotation machine and bubble diameter are measured, not only significantly reduced human cost, improved measuring speed and measuring accuracy, and strong by property, measuring accuracy is high, stable, be easy to carry, easy operating, can not produce artificial reading error.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain other accompanying drawings according to these accompanying drawings.
The structural representation one of the flotation power performance measurement mechanism that Fig. 1 provides for the utility model embodiment;
The structural representation two of the flotation power performance measurement mechanism that Fig. 2 provides for the utility model embodiment;
The structural representation three of the flotation power performance measurement mechanism that Fig. 3 provides for the utility model embodiment;
The structural representation four of the flotation power performance measurement mechanism that Fig. 4 provides for the utility model embodiment;
The structural representation of the flotation power performance measuring system that Fig. 5 provides for the utility model embodiment.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on embodiment of the present utility model, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to protection domain of the present utility model.
First it should be noted that, described in present specification " on ", D score, " top ", the word in expression orientation such as " ends ", only in order to know the relative position relation between each parts of describing out the utility model embodiment, it is a kind of expression form when the placement orientation adopting shown in accompanying drawing 1 based on the utility model embodiment, it is not the absolute positional relation of all embodiment of the utility model, therefore this does not form restriction of the present utility model, one of ordinary skill in the art will appreciate that, when the placement orientation of the utility model embodiment changes, corresponding absolute positional relation also will change, but this still belongs to protection domain of the present utility model.The flotation power performance measurement mechanism that the utility model embodiment provides and measuring system are mainly applicable to the inflation rate of flotation machine and bubble diameter to measure, and these two parameters are to evaluate two important parameters of flotation power performance.
The flotation power performance measurement mechanism and the measuring system that respectively the utility model embodiment are provided are below described in detail.
(1) flotation power performance measurement mechanism
As depicted in figs. 1 and 2, a kind of flotation power performance measurement mechanism, its concrete structure can comprise: transparent observation body 1, stopple coupon 2, collection are surveyed cylinder 3 and image capture device 5; The inside of transparent observation body 1 is provided with observation chamber 13; Stopple coupon 2 is located at the bottom of transparent observation body 1, and the top of stopple coupon 2 is communicated with described observation chamber 13; Collect and survey the top that cylinder 3 is located at transparent observation body 1, and the bottom of collection survey cylinder 3 is communicated with described observation chamber 13; Collection is surveyed cylinder 3 and is provided with the first waterline L1 and the second waterline L2, and the place height of the first waterline L1 is greater than the place height of the second waterline L2; Image capture device 5 is fixedly connected with transparent observation body 1, and the image acquisition scope of this image capture device 5 comprises observation chamber 13, for gathering bubble diagram picture or the bubble image sequence in observation chamber 13.
Particularly, this flotation power performance measurement mechanism is for measuring the bubble diameter of target measurement point on flotation machine and inflation rate, and its measuring method specifically can comprise the following steps:
Step 1, fills with water in the inside of this flotation power performance measurement mechanism.
Particularly, to the intracontour waterflooding of this flotation power performance measurement mechanism, can adopt man-made injection, also can adopt pump series products (such as centrifugal pump etc.) water filling; But in order to guarantee higher water-injection efficiency, and control in order to realize the robotization of the injecting process, therefore preferably adopt the water filling of pump series products.In addition, the intracontour waterflooding to this flotation power performance measurement mechanism can, using the bottom mouth of pipe of stopple coupon 2 as water filling port, also can arrange a water filling port at the top of collection survey cylinder 3; But in actual applications, because follow-up measuring process need to make the bottom mouth of pipe of stopple coupon 2 always lower than clear water liquid level or mineral syrup liquid in flotation machine, and water natural flow from top to bottom under Action of Gravity Field is more saved the energy, therefore the top that is preferably in collection survey cylinder 3 arranges a water filling port, and a sealed valve (for example: sealing valve can be the first valve 41) that this water filling port can be sealed is preferably set at this water filling port place; When intracontour waterflooding to this flotation power performance measurement mechanism, sealing valve, can be to water filling in this water filling port in open mode; When the inside of this flotation power performance measurement mechanism is filled with after water, sealing valve can be adjusted to closed condition, and by this water filling port sealing, extraneous gas and water all cannot enter into this water filling port, thereby can make this flotation power performance measurement mechanism can not be subject to the impact of extraneous gas, and then accurately and reliably the inflation rate of flotation machine and bubble diameter be measured.
Step 2 is selected a target measurement point on flotation machine, and the stopple coupon 2 of the flotation power performance measurement mechanism after step 1 is processed is arranged on to this target measurement point.
Particularly, therefore because being measures the inflation rate of flotation machine and bubble diameter, only have and in flotation machine, have clear water or ore pulp, and the target measurement point of selecting is also positioned under clear water liquid level or under mineral syrup liquid, just bubble can be collected, and then measuring process could be realized.
Step 3, keeps the bottom mouth of pipe of stopple coupon 2 described in step 2 lower than clear water liquid level or mineral syrup liquid in flotation machine, and the bubble that utilizes this stopple coupon 2 to collect through described target measurement point.
Particularly, because needs are collected the bubble through target measurement point, just can measure inflation rate and the bubble diameter of this target measurement point, therefore, in whole measuring process, the bottom mouth of pipe of stopple coupon 2 must be always lower than clear water liquid level or mineral syrup liquid in flotation machine.Owing to being inflation rate and the bubble diameter that the bubble that passes through target measurement point by collection is measured this target measurement point, therefore must accurately collect each bubble through target measurement point, guarantee obtains a measurement result accurately and reliably.
Step 4, bubble collected in step 3 is entered into behind observation chamber 13 by stopple coupon 2, by image capture device 5, gather bubble diagram picture or the bubble image sequence in observation chamber 13, again bubble diagram picture or bubble image sequence are carried out to image recognition processing, thereby determine the bubble diameter of this target measurement point.
Particularly, corresponding image capture device 5 can adopt camera, the video camera that can buy by commercial means in prior art or the first-class image capture device of making a video recording, and can be also according to the principle of conventional images collecting device and the homemade image capture device of processing technology; Corresponding bubble image sequence can be several bubble diagram pictures, and a bubble diagram that also can jointly be comprised of several continuous air bubbles images is as sport video; It can be that artificial naked eyes set that bubble diagram picture or bubble image sequence are carried out to image recognition processing, also can on this flotation power performance measurement mechanism, an embedded image treatment facility be set identifies, this bubble diagram picture or bubble diagram can also be arrived to the remote image analytical equipment (for example: this remote image analytical equipment can be image analysis apparatus 9) of this flotation power performance measurement mechanism outside as sequence transmission, then be identified by remote image analytical equipment.In order to improve the accuracy of image recognition result, outside surface at transparent observation body 1 can arrange rule, the image acquisition scope of image capture device 5 comprises this rule, by image or the image sequence of this rule of gathering simultaneously, and the bubble diagram picture in observation chamber 13 or the bubble diameter that bubble image sequence can be determined this target measurement point more exactly.
Step 5, observe collection and survey the water surface elevation in cylinder 3, and determine the water surface elevation that collection surveys in cylinder 3 and drop to the required time swap of the second waterline L2 by the first waterline L1, then according to the difference in height between this time swap and the first waterline L1 and the second waterline L2, determine the inflation rate of this target measurement point.
Particularly, because inflation rate is the volume of air that in flotation machine, on every square metre of liquid level, per minute is overflowed, and for each target measurement point, the volume of air that this target measurement point per minute is overflowed equals the volume that collection is surveyed cylinder 3 interior discharged water, if therefore represent that with Jg (its unit is m to inflation rate 3/ (m 2min)), with V, represent that (its unit is m to the volume that collects survey cylinder 3 the second waterline L2 by the first waterline L1 3), (its unit is m with S, to represent to survey the cross-sectional area of cylinder 3 by collection 2), with L, represent by the first waterline L1 to the distance (its unit is m) the second waterline L2, with T, represent to drop to the required time swap of the second waterline L2 (its unit is min) by the first waterline L1, with t, represent to drop to the required time swap of the second waterline L2 (its unit is s) by the first waterline L1, can obtain following equation so:
Jg = V T × S = S × L T × S = L T = L t 60 = 60 × L t
Obviously, the water surface elevation of surveying in cylinder 3 according to collection drops to the required time swap of the second waterline L2 by the first waterline L1, and first difference in height between waterline L1 and the second waterline L2 just can determine the inflation rate of target measurement point, therefore can measure in advance the difference in height between the first waterline L1 and the second waterline L2, and record set is surveyed water surface elevation in cylinder 3 and is dropped to time of the first waterline L1 and collection and survey the time that water surface elevation in cylinder 3 drops to the second waterline L2 respectively, just can determine the inflation rate of target measurement point; This process can manually complete, also can be completed voluntarily by embedded device, for example: at the first waterline L1 and the second waterline L2, a level sensor can be set respectively, and on this flotation power performance measurement mechanism, an embedded device can be set, this embedded device is processed the inflation rate that just can calculate target measurement point by the electric signal that two level sensors are obtained.
Step 6, by the bubble diameter of this target measurement point of determining in step 4, and the inflation rate of this target measurement point of determining in step 5 represents to user.
Particularly, step 6 is not steps necessary, for example, when this flotation power performance measurement mechanism comprises display module (: this display module can comprise LCDs), can make display module that the bubble diameter of this target measurement point and inflation rate are represented to user.
Further, this flotation power performance measurement mechanism can comprise following specific embodiments:
(1) as shown in Figure 3 and Figure 4, this transparent observation body 1 can comprise upper guard-plate 11 and the under shield 12 being fixed together; Corresponding observation chamber 13 can be located between upper guard-plate 11 and under shield 12; Corresponding stopple coupon 2 can be communicated with described observation chamber 13 by being located at the first observation body opening 14 of transparent observation body 1 bottom; The corresponding survey cylinder 3 that collects can be communicated with described observation chamber 13 by being located at the second observation body opening 15 at transparent observation body 1 top.
(2) transparent observation body 1 can be perpendicular or surface level, can be also to have the clinoplane at certain angle of inclination with perpendicular; But in actual applications, this transparent observation body 1 preferably adopts the clinoplane with perpendicular with 10 °~20 ° of angles of inclination, preferably there is the clinoplane at 15 ° of angles of inclination with perpendicular, this can effectively suppress the synergistic effect of bubble, and can be the focussing plane clearly that provides of image capture device 5, thereby for clearly gathering bubble diagram picture or the bubble image sequence in observation chamber 13, created good condition, also for image recognition is laid a good foundation; Image capture device 5 is preferably located at the top of transparent observation body 1, and the level and smooth panel that the upper guard-plate 11 of transparent observation body 1 preferably adopts the material (for example: the material of the high grade of transparency can be strengthening organic glass panel) of the high grade of transparency to make, this not only can facilitate the installation and removal of image capture device 5, also for collecting bubble diagram picture or the bubble image sequence of high-contrast, provides powerful guarantee.
(3) this flotation power performance measurement mechanism can also comprise: the light fixture 6 being fixedly connected with transparent observation body 1, this light fixture 6 and image capture device 5 are divided into the both sides of transparent observation body 1, and the illumination zone of this light fixture 6 comprises observation chamber 13, the under shield 12 of transparent observation body 1 is also preferably the level and smooth panel that the material (for example: the material of the high grade of transparency can be strengthening organic glass panel) of the employing high grade of transparency is made, when image capture device 5 gathers the bubble diagram picture in observation chambeies 13 or bubble image sequence, light fixture 6 can provide illumination under shield 12 1 sides, can there is obvious aberration with penetrating between the bubble of observing in chamber 13 penetrating the liquid of observation in chamber 13 in illuminating ray, especially the aberration at bubble edge is more obvious, thereby for image capture device 5 collects bubble diagram picture or the bubble image sequence of high-contrast and has all created good condition for improving the degree of accuracy of image recognition.In actual applications, corresponding light fixture 6 can comprise: light source 61 and reflector 62; Reflector 62 can be bottomless conically shaped; Light source 61 can be located at the summit of this conically shaped; The bottom surface circle of this conically shaped is fixed on transparent observation body 1, these reflectors 62 not only can make illuminating ray gather on transparent observation body 1, and can make the image capture device 5 bubble diagram picture that collects or bubble image sequence there is more single background colour, thereby can further improve the degree of accuracy of image recognition; Simultaneously, the color of bubble also can be different when different minerals is carried out to flotation, therefore light source 61 also can adopt different colors (for example: when copper mine is carried out to flotation, it is yellow that the color of bubble mostly is, so can light source 61 also can adopt yellow), so also contribute to improve the degree of accuracy of image recognition.
(4) this flotation power performance measurement mechanism can also comprise: the control treatment facility 7 being fixedly connected with transparent observation body 1; This control treatment facility 7 can comprise governor circuit and display circuit, and governor circuit can be electrically connected to display circuit, and can control display circuit the bubble diameter of target measurement point and inflation rate are represented to user.This governor circuit can adopt take the control circuit that the flush bonding processors such as single-chip microcomputer, ARM are core in prior art, this display circuit can adopt take the control circuit that LCDs is core in prior art; Observe for the convenience of the users the data that display circuit represents, so the parts of responsible demonstration in display circuit (for example: LCDs) preferably parallel with transparent observation body 1.
On the first waterline L1 of collection survey cylinder 3, can be provided with the first water level trigger; On the second waterline L2 of collection survey cylinder 3, can be provided with the second water level trigger; Governor circuit can be electrically connected to the first water level trigger and the second water level trigger respectively; The first water level electric signal when governor circuit is obtained collection and surveyed water surface elevation in cylinder 3 and arrive the first waterline L1 by the first water level trigger, and the second water level electric signal when obtaining collection and survey water surface elevation in cylinder 3 and arrive the second waterline L2 by the second water level trigger; Then, governor circuit is determined according to the first water level electric signal and the second water level electric signal the water surface elevation that collection surveys in cylinder 3 and is dropped to the required time swap of the second waterline L2 by the first waterline L1, according to this time swap and default the first waterline L1 and the difference in height between the second waterline L2, just can determine inflation rate again, and this inflation rate can be represented to user by display circuit.
Governor circuit can be electrically connected to light fixture 6, and can control light fixture 6 illumination is provided when image capture device 5 is in running order, lighting-off when image capture device 5 is not in running order, the light source 61 of controlling light fixture 6 simultaneously in the time of can also having multiple different colours at the light source 61 of light fixture 6 sends the light of which kind of color.
Governor circuit can be electrically connected to image capture device 5, and can reading images collecting device 5 be in running order or not in running order, can also obtain bubble diagram picture or bubble image sequence that image capture device 5 collects, and carry out image recognition, thereby determine the bubble diameter of target measurement point.But in actual applications, due to image recognition consumption of natural resource very, and data processing amount is very large, therefore governor circuit does not preferably carry out image recognition, but the bubble diagram picture or the bubble image sequence that for example, image capture device 5 are collected by remote image analytical equipment (: this remote image analytical equipment can be image analysis apparatus 9) carry out image recognition, and sending to governor circuit after determining the bubble diameter of target measurement point, governor circuit is controlled display circuit again and is represented to user.
(5) top of collection survey cylinder 3 can be provided with the first valve 41; Governor circuit can be electrically connected to the first valve 41, and can control the switching of the first valve 41.When need to be to the intracontour waterflooding of this flotation power performance measurement mechanism, governor circuit can be controlled the first valve 41 and enter open mode, and the centrifugal pump that can control this flotation power performance measurement mechanism outside is to water filling in this water filling port; When the inside of this flotation power performance measurement mechanism is filled with after water, the centrifugal pump that governor circuit can be controlled this flotation power performance measurement mechanism outside stops to water filling in this water filling port, and can control the first valve 41 and enter closed condition, thereby by this water filling port sealing, make this flotation power performance measurement mechanism can not be subject to the impact of extraneous gas, and then this flotation power performance measurement mechanism is accurately and reliably measured the inflation rate of flotation machine and bubble diameter.
(6) between stopple coupon 2 and transparent observation body 1, can be provided with the second valve 42; Stopple coupon 2 can be communicated with observation chamber 13 by the second valve 42; Governor circuit can be electrically connected to the second valve 42, and can control the switching of the second valve 42.When need to be to the intracontour waterflooding of this flotation power performance measurement mechanism, governor circuit can be controlled the second valve 42 and enter closed condition; When this flotation power performance measurement mechanism is filled with water, and while preparing to start to measure, governor circuit can be controlled the second valve 42 and enter open mode, bubble can enter observation chamber 13 through stopple coupon 2 and the second valve 42, and then this flotation power performance measurement mechanism can accurately and reliably be measured the inflation rate of flotation machine and bubble diameter.
It should be noted that, because this flotation power performance measurement mechanism is mainly by determine bubble diameter and the inflation rate of this target measurement point through the bubble measurement of target measurement point, thus this measurement result be subject to device bubble-tight affect very serious; In order to guarantee that measurement result accurately and reliably, the all parts directly contacting with bubble in this flotation power performance measurement mechanism (for example: transparent observation body 1, stopple coupon 2, collection are surveyed cylinder the 3, first valve 41, the second valve 42) itself need to possess good impermeability, and the connection between these parts also should adopt the mode of communicating of good seal performance; And in measuring process, must keep the bottom mouth of pipe of stopple coupon 2 lower than clear water liquid level or mineral syrup liquid in flotation machine, the first valve 41 of being located at the top of collection survey cylinder 3 must be in closed condition.In addition, image capture device 5, light fixture 6 and control treatment facility 7 can be fixed by screws on transparent observation body 1, also can be fixed on transparent observation body 1 by support, because these fixed forms are the content of prior art, so not repeat no more in not applying for.
Therefore the utility model embodiment can measure the inflation rate of flotation machine and bubble diameter simultaneously, not only reliability is strong, measuring accuracy is high, stable, and is easy to carry, easy operating, can produce artificial reading error.
(2) flotation power performance measuring system
As shown in Figure 5, a kind of flotation power performance measuring system, its concrete structure can comprise: the flotation power performance measurement mechanism described in water drawing device 8, image analysis apparatus 9 and technique scheme;
This flotation power performance measurement mechanism can comprise: image capture device 5, governor circuit and display circuit;
The water delivering orifice of water drawing device 8 is communicated with the top that collection is surveyed cylinder 3; Governor circuit is electrically connected to water drawing device 8, and controls water drawing device 8 and to collection, survey the intracontour waterflooding of cylinder 3;
Image analysis apparatus 9 is electrically connected to image capture device 5, and obtains bubble diagram picture or bubble image sequence that image capture device 5 gathers, then this bubble diagram picture or bubble image sequence are carried out to image recognition processing, thereby determines bubble diameter; Governor circuit is electrically connected to image analysis apparatus 9, and obtains the bubble diameter that image analysis apparatus 9 is determined, then controls display circuit and represent to user.
Wherein, corresponding water drawing device 8 can adopt centrifugal pump of the prior art to coordinate relay to make for realizing, and governor circuit can pass through the work of Control centrifugal pump.Corresponding image analysis apparatus 9 can adopt computing machine of the prior art and coordinate image recognition processing software to realize, and also can buy the device that is specifically designed to image recognition processing in prior art; Image analysis apparatus 9 can be electrically connected to image capture device 5 by the mode of wire transmission or wireless transmission, also can adopt the mode of wire transmission or wireless transmission to be electrically connected to governor circuit.
Particularly, the top that collection is surveyed cylinder 3 can be provided with the first valve 41, the water delivering orifice of water drawing device 8 can be surveyed cylinder 3 by the first valve 41 and collection and be communicated with, when need to be to the intracontour waterflooding of this flotation power performance measurement mechanism, governor circuit can be controlled the first valve 41 and enter open mode, and can control water drawing device 8 to water filling in this water filling port; When the inside of this flotation power performance measurement mechanism is filled with after water, governor circuit can be controlled water drawing device 8 and stop to water filling in this water filling port, and can control the first valve 41 and enter closed condition, thereby by this water filling port sealing, make this flotation power performance measurement mechanism can not be subject to the impact of extraneous gas, and then this flotation power performance measurement mechanism is accurately and reliably measured the inflation rate of flotation machine and bubble diameter.
As can be seen here, when the flotation power performance measurement mechanism described in technique scheme is applied to after this flotation power performance measuring system, this flotation power performance measuring system can complete automatically to be measured the inflation rate of flotation machine and bubble diameter, not only significantly reduced human cost, improved measuring speed and measuring accuracy, and strong by property, measuring accuracy is high, stable, be easy to carry, easy operating, can not produce artificial reading error.
For making utility model object of the present utility model, technical scheme and beneficial effect clearer, below by example, and in conjunction with respective drawings, to the utility model, embodiment is described in further detail.
Embodiment mono-
As shown in Figures 1 to 5, a kind of flotation power performance measuring system, its concrete structure can comprise: flotation power performance measurement mechanism, water drawing device 8 and image analysis apparatus 9; This flotation power performance measurement mechanism can comprise: transparent observation body 1, stopple coupon 2, collection are surveyed cylinder 3, image capture device 5, light fixture 6, controlled treatment facility 7, the first valve 41 and the second valve 42.
This transparent observation body 1 can comprise upper guard-plate 11 and the under shield 12 being fixed together, and is provided with observation chamber 13 between upper guard-plate 11 and under shield 12; Stopple coupon 2 is located at the bottom of transparent observation body 1, and the top of stopple coupon 2 is communicated with observation chamber 13 by the second valve 42; Collect and survey the top that cylinder 3 is located at transparent observation body 1, and the bottom of collection survey cylinder 3 is communicated with described observation chamber 13.
The top that collection is surveyed cylinder 3 is provided with water filling port, and the first valve 41 is located at water filling port place; The water delivering orifice of water drawing device 8 can be surveyed cylinder 3 by the first valve 41 and collection and be communicated with; Collection is surveyed cylinder 3 and is provided with the first waterline L1 and the second waterline L2, and the place height of the first waterline L1 is greater than the place height of the second waterline L2; The first waterline L1 that collection is surveyed cylinder 3 is provided with the first water level trigger; On the second waterline L2 of collection survey cylinder 3, can be provided with the second water level trigger.
Image capture device 5 is fixed on transparent observation body 1, and the image acquisition scope of this image capture device 5 comprises observation chamber 13, for gathering bubble diagram picture or the bubble image sequence in observation chamber 13; Image analysis apparatus 9 is electrically connected to image capture device 5.
Light fixture 6 is fixed on transparent observation body 1, and it and image capture device 5 be divided into the both sides of transparent observation body 1, and its illumination zone comprises observation chamber 13; This light fixture 6 can comprise: light source 61 and reflector 62; Tabula rasa 62 can be bottomless conically shaped; Light source 61 can be located at the summit of this conically shaped; The bottom surface circle of this conically shaped is fixed on transparent observation body 1.
Controlling treatment facility 7 is fixed on transparent observation body 1; This control treatment facility 7 can comprise governor circuit and display circuit; Governor circuit is electrically connected to display circuit, the first water level trigger, the second water level trigger, image capture device 5, light fixture 6 and image analysis apparatus 9 respectively.
Particularly, applying the method that this flotation power performance measuring system measures the bubble diameter of target measurement point on flotation machine and inflation rate can comprise the following steps:
Step W1, governor circuit is controlled the first valve 41 and is entered open mode, and controls the second valve 42 and enter closed condition, controls water drawing device 8 simultaneously and surveys cylinder 3 interior water fillings to collection; When the inside of the more than 42 flotation power performance measurement mechanism of the second valve, fill with after water, governor circuit is controlled the second valve 42 and is entered open mode, thereby makes water enter stopple coupon 2; When the inside of stopple coupon 2 is also filled with after water, governor circuit control to control is controlled the first valve 41 and is entered closed condition, and controls water drawing device 8 and stop surveying cylinder 3 interior water fillings to collection, thereby realized in the inside of this flotation power performance measurement mechanism, fills with water.
Step W2 selects a target measurement point on flotation machine, and the stopple coupon 2 of the flotation power performance measurement mechanism after step W1 processes is arranged on to this target measurement point.
Step W3, keeps the bottom mouth of pipe of stopple coupon 2 described in step W2 lower than clear water liquid level or mineral syrup liquid in flotation machine, and the bubble that utilizes this stopple coupon 2 to collect through described target measurement point.
Step W4, bubble collected in step W3 is entered into behind observation chamber 13 by stopple coupon 2, and governor circuit is controlled image capture device 5 and is entered duty, controls light fixture 6 simultaneously and opens illumination; Image capture device 5 gathers bubble diagram picture or the bubble image sequence in observation chambeies 13, and is transferred to image analysis apparatus 9 and carries out image recognition processing, thereby determines the bubble diameter of this target measurement point.
Step W5, the first water level electric signal when the governor circuit of controlling treatment facility 7 is obtained collection and surveyed water surface elevation in cylinder 3 and arrive the first waterline L1 by the first water level trigger, and the second water level electric signal when obtaining collection and survey water surface elevation in cylinder 3 and arrive the second waterline L2 by the second water level trigger; Then, governor circuit is determined according to the first water level electric signal and the second water level electric signal the water surface elevation that collection surveys in cylinder 3 and is dropped to the required time swap of the second waterline L2 by the first waterline L1, more just can determine the inflation rate of this target measurement point according to this time swap and default the first waterline L1 and the difference in height between the second waterline L2.
Step W6, the image analysis apparatus 9 in step W4 is transferred to the bubble diameter of this target measurement point of measuring the governor circuit of controlling treatment facility 7; The bubble diameter of this target measurement point that the governor circuit of controlling treatment facility 7 is measured the inflation rate of this target measurement point of determining in step W5 and image analysis apparatus 9 all sends to display circuit, and controls display circuit the inflation rate of this target measurement point and bubble diameter are represented to user.
Visible, the utility model embodiment can automatically complete the inflation rate of flotation machine and bubble diameter are measured, not only significantly reduced human cost, improved measuring speed and measuring accuracy, and strong by property, measuring accuracy is high, stable, be easy to carry, easy operating, can not produce artificial reading error.
The above; it is only preferably embodiment of the utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement, within all should being encompassed in protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.

Claims (8)

1. a flotation power performance measurement mechanism, is characterized in that, comprising: transparent observation body (1), stopple coupon (2), collection are surveyed cylinder (3) and image capture device (5);
The inside of transparent observation body (1) is provided with observation chamber (13); Stopple coupon (2) is located at the bottom of transparent observation body (1), and the top of stopple coupon (2) is communicated with described observation chamber (13); Collect and survey the top that cylinder (3) is located at transparent observation body (1), and the bottom of collection survey cylinder (3) is communicated with described observation chamber (13);
Collection is surveyed cylinder (3) and is provided with the first waterline (L1) and the second waterline (L2), and the place height of the first waterline (L1) is greater than the place height of the second waterline (L2);
Image capture device (5) is fixedly connected with transparent observation body (1), and the image acquisition scope of this image capture device (5) comprises observation chamber (13).
2. flotation power performance measurement mechanism according to claim 1, is characterized in that, described transparent observation body (1) comprises upper guard-plate (11) and the under shield (12) being fixed together;
Described observation chamber (13) is located between upper guard-plate (11) and under shield (12);
Described stopple coupon (2) is communicated with described observation chamber (13) by being located at the first observation body opening (14) of transparent observation body (1) bottom;
The described survey cylinder (3) that collects is communicated with described observation chamber (13) by being located at the second observation body opening (15) at transparent observation body (1) top.
3. flotation power performance measurement mechanism according to claim 2, is characterized in that, described transparent observation body (1) is clinoplane, and its angle of inclination is between 10 °~20 °;
Described image capture device (5) is located at the top of transparent observation body (1).
4. according to the flotation power performance measurement mechanism described in any one in claims 1 to 3, it is characterized in that, also comprise: the light fixture (6) being fixedly connected with transparent observation body (1);
This light fixture (6) and described image capture device (5) are divided into the both sides of transparent observation body (1), and the illumination zone of this light fixture (6) comprises observation chamber (13).
5. according to the flotation power performance measurement mechanism described in any one in claims 1 to 3, it is characterized in that, also comprise: the control treatment facility (7) being fixedly connected with transparent observation body (1);
The first waterline (L1) that collection is surveyed cylinder (3) is provided with the first water level trigger; The second waterline (L2) that collection is surveyed cylinder (3) is provided with the second water level trigger;
This control treatment facility (7) comprises governor circuit and display circuit; Governor circuit is electrically connected to display circuit, the first water level trigger and the second water level trigger respectively.
6. flotation power performance measurement mechanism according to claim 5, is characterized in that, the top that described collection is surveyed cylinder (3) is provided with the first valve (41); Governor circuit is electrically connected to the first valve (41), and controls the switching of the first valve (41).
7. flotation power performance measurement mechanism according to claim 6, is characterized in that, between described stopple coupon (2) and transparent observation body (1), is provided with the second valve (42); Stopple coupon (2) is communicated with observation chamber (13) by the second valve (42); Governor circuit is electrically connected to the second valve (42), and controls the switching of the second valve (42).
8. a flotation power performance measuring system, is characterized in that, comprising: the flotation power performance measurement mechanism in water drawing device (8), image analysis apparatus (9) and the claims 5 to 7 described in any one;
This flotation power performance measurement mechanism comprises: image capture device (5), governor circuit and display circuit;
The water delivering orifice of water drawing device (8) is communicated with the top that collection is surveyed cylinder (3); Governor circuit is electrically connected to water drawing device (8); Image analysis apparatus (9) is electrically connected to image capture device (5); Governor circuit is electrically connected to image analysis apparatus (9).
CN201320516349.1U 2013-08-22 2013-08-22 Flotation dynamic performance measuring device and measuring system Expired - Lifetime CN203432543U (en)

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