CN203427289U - Vulcanizing machine for producing rubber diaphragm - Google Patents

Vulcanizing machine for producing rubber diaphragm Download PDF

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Publication number
CN203427289U
CN203427289U CN201320522772.2U CN201320522772U CN203427289U CN 203427289 U CN203427289 U CN 203427289U CN 201320522772 U CN201320522772 U CN 201320522772U CN 203427289 U CN203427289 U CN 203427289U
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CN
China
Prior art keywords
rubber
diaphragm
cylinder
push rod
chuck
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320522772.2U
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Chinese (zh)
Inventor
程亚南
康延功
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU LONGBO AUTO PARTS Co Ltd
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CHANGZHOU LONGBO AUTO PARTS Co Ltd
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Priority to CN201320522772.2U priority Critical patent/CN203427289U/en
Application granted granted Critical
Publication of CN203427289U publication Critical patent/CN203427289U/en
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  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The utility model provides a vulcanizing machine for producing a rubber diaphragm. The vulcanizing machine comprises an upper mold, a lower mold and a base, as well as a manipulator device and a blowing device, the manipulator device is used for clamping the rubber diaphragm, the blowing device is used for separating the rubber diaphragm from the lower mold. According to the vulcanizing machine, an upper ejector rod is ejected by a lower ejector rod while the manipulator device grasps the trimming part of the rubber diaphragm, an air way of the lower mold is opened, high-pressure air is blown in a first hollow channel from a second hollow channel and flows in the lower mold from the air way, on one hand, the high-pressure air can cool the rubber diaphragm, on the other hand, the air flow is blown in the adhesion position of the rubber diaphragm and the lower mold so as to help the two separate from each other, the force of a chuck on dragging the rubber diaphragm can be reduced so as to avoid the damage of the rubber diaphragm and ensure the excellent and complete performance of the product; the manipulator device and the blowing device are matched for taking the mold in an electrically controlled manner, the consistent mold outlet time can be achieved, the consistency of products can be guaranteed, the production efficiency can be improved, the production cost can be lowered, and the quality of products can be enhanced.

Description

Vulcanizer for the production of diaphragm of rubber
Technical field
The utility model relates to Manufacturing Technology for Automotive Parts field, relates in particular to a kind of vulcanizer for the production of diaphragm of rubber.
Background technology
Rubber diaphragm of automobile brake chamber is a kind of of Rubber Diaphragm Seal goods, it is the rubber folder fabric diaphragm that is applicable to play in automobile brake chamber transmission of pressure effect, its operating pressure is 0.5~0.8MPa, operating temperature is-40~+ 70 ℃, has certain stress at definite elongation, good anti-dynamic flexural property and good memory.
Be generally use injector to robber materials heat, this diaphragm of rubber of the large batch of production of operation such as pressurize sulfuration, goods depanning, but there are problems in existing injector, serious affected production efficiency, the quality of product also can not be guaranteed.
How the subject matter of producing at present the vulcanizer (injector for elastomeric material is called vulcanizer) of this diaphragm of rubber be delivery, diaphragm of rubber is when just moulding, there is higher temperature, there is certain adhesiveness, and due to hot pressing, make diaphragm of rubber and bed die adhere to closelyr, be difficult to depart from, to delivery, bring serious hindrance, all to catch barrier film by artificial use fixture or a hand at present, an other hand is used air gun to aim at bed die bottom blowing, this method needs very skilled operation technique, the delivery efficiency that guarantee is certain, still cannot guarantee the unified delivery time, this point is very important, if take out the concrete time of product while having no idea to control depanning in process of production, can make this process time that takes out product become random time, just be difficult to guarantee that the variations in temperature of mould in random time is whether in requirement up to specification, then be difficult to determine that product has unified performance state, had a strong impact on the oeverall quality of product, and this model taking method automaticity is low, be unfavorable for the raising of production efficiency, human cost is also larger, needs that enterprise makes great efforts to increase productivity have been met very much.
Utility model content
The technical problems to be solved in the utility model is: the time of the delivery of existing vulcanizer cannot be unified, cause the performance indications of diaphragm of rubber to unify, together with diaphragm of rubber is pasted with mould in addition, delivery difficulty, easily in delivery, damage, affect product quality, reduced production efficiency, the utility model provides a kind of vulcanizer for the production of diaphragm of rubber for very high delivery quality and efficiency is provided with robot device and blowning installation solves the problems referred to above.
The utility model solves the technical scheme that its technical problem adopts: a kind of vulcanizer for the production of diaphragm of rubber, comprise mold, bed die and base, also comprise for the robot device of gripping diaphragm of rubber with for blowning installation separated between diaphragm of rubber and bed die, described robot device comprises the chuck that can move in vertical direction and horizontal direction, described blowning installation comprises upper ejector pin, lower push rod and the power set that move for controlling lower push rod in the vertical direction, described upper ejector pin is arranged in bed die, described bed die is fixed on the sliding panel being connected with base horizontal slip, described sliding panel offers the first through hole that runs through sliding panel jack-up upper ejector pin for lower push rod, described upper ejector pin offers the first hollow channel, described lower push rod offers the second hollow channel,
When described chuck is prepared gripping diaphragm of rubber, described lower push rod can stretch in the first through hole, and point-blank, described chuck is positioned at diaphragm of rubber by directly over gripping part to the central shaft of the central shaft of described the first hollow channel and the second hollow channel;
Because sulfuration process is injection moulding, on mould, have the runner hole of injection, after sulfidization molding, on the centre position of diaphragm of rubber, be formed with the rubber strip vertically standing of a strip, rubber strip is to prune part, so when described chuck is prepared gripping diaphragm of rubber, described chuck be positioned at bed die center directly over, chuck be positioned at prune part directly over; Chuck clamps prunes part, therefore can the main body to diaphragm of rubber not cause damage because of delivery, guarantees the intact of diaphragm of rubber.
A kind of concrete structure of described robot device: described robot device also comprises cross slide way, Connection Block, traversing cylinder, Der Laengslenker and decline cylinder, described Der Laengslenker and decline cylinder are fixed on Connection Block, described Connection Block and cross slide way are slidably connected by ball bearing guide bushing, described Connection Block is fixedly connected with the piston rod of traversing cylinder, described chuck is fixedly connected with the piston rod of decline cylinder, described chuck and Der Laengslenker are slidably connected, and described chuck is also connected with clamping cylinder.
Control a kind of concrete structure of lower push rod in the vertical direction motion: described power set are cylinder or oil cylinder, and the piston rod of described cylinder or oil cylinder is connected with lower push rod, and the flexible direction of the piston rod of described cylinder or oil cylinder is vertical direction.
The lower end of described bed die offers for placing the second through hole of upper ejector pin, described upper ejector pin upper end has a circle for being attached to the chimb of the second through hole upper end, because the existence of chimb, make upper ejector pin both can seal the second through hole, also cannot landing from the second through hole, while preventing from vulcanizing material feeding, from the second through hole flows out bed die, nor can there is obstruction in rubber solutions when lower push rod jack-up upper ejector pin.
When described lower push rod is positioned at extreme lower position, clearly, if the upper end of described lower push rod is too high, in the time of can causing sliding panel to move, bottom and the lower push rod of sliding panel touch, and above-mentioned generation of touching situation, a little less than the bottom of sliding panel, has so not only been avoided in the upper end of so described lower push rod, prior, the move distance that has farthest shortened lower push rod, has reduced run duration, and lower push rod can be put in place as early as possible, jack-up upper ejector pin, has further improved delivery efficiency.
As preferably, on described base, be also provided with the detecting sensor that whether successfully captures diaphragm of rubber for detection of chuck.
The beneficial effects of the utility model are, this vulcanizer for the production of diaphragm of rubber is when using robot device partly to capture the pruning of diaphragm of rubber, lower push rod jack-up upper ejector pin, the airway open of bed die, pressure-air is blown into the first hollow channel and enters bed die from air flue from the second hollow channel, pressure-air on the one hand can cooling diaphragm of rubber, air-flow is blown into the bonding place of diaphragm of rubber and bed die in addition, help their separation, reduce the power that chuck pulls diaphragm of rubber, avoid damaging diaphragm of rubber, guarantee that properties of product are good intact; Robot device by the automatically controlled delivery that coordinates, has the consistent depanning time with blowning installation, guarantees the uniformity of properties of product, has improved production efficiency, has reduced production cost, has improved product quality.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is that the utility model is for the production of the structural representation of the optimum embodiment of vulcanizer of diaphragm of rubber.
Fig. 2 is the enlarged diagram of A in Fig. 1.
Fig. 3 is the partial schematic diagram of Fig. 2.
In figure 1, mold, 2, bed die, 3, base, 4, chuck, 5, upper ejector pin, 6, lower push rod, 7, sliding panel, 8, cross slide way, 9, Connection Block, 10, traversing cylinder, 11, Der Laengslenker, 12, decline cylinder, 13, clamping cylinder, 14, oil cylinder, 15, detecting sensor, 16, column, 2-1, the second through hole, 5-1, the first hollow channel, 5-2, chimb, 6-1, the second hollow channel, 7-1, the first through hole.
The specific embodiment
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present utility model is only described in a schematic way, so it only show the formation relevant with the utility model.
As shown in Figures 1 to 3, the utility model provides a kind of vulcanizer for the production of diaphragm of rubber, comprise mold 1, bed die 2 and base 3, also comprise for the robot device of gripping diaphragm of rubber with for blowning installation separated between diaphragm of rubber and bed die 2, robot device comprises chuck 4, cross slide way 8, Connection Block 9, traversing cylinder 10, Der Laengslenker 11 and decline cylinder 12, Der Laengslenker 11 and decline cylinder 12 are fixed on Connection Block 9, Connection Block 9 is slidably connected by ball bearing guide bushing with cross slide way 8, Connection Block 9 is fixedly connected with the piston rod of traversing cylinder 10, chuck 4 is fixedly connected with the piston rod of decline cylinder 12, chuck 4 is slidably connected with Der Laengslenker 11, chuck 4 is also connected with clamping cylinder 13, blowning installation comprises upper ejector pin 5, lower push rod 6 and oil cylinder 14, upper ejector pin 5 is arranged in bed die 2, bed die 2 is fixed on the sliding panel 7 being connected with base 3 horizontal slips, sliding panel 7 offers the first through hole 7-1 that runs through sliding panel 7 jack-up upper ejector pin 5 for lower push rod 6, the lower end of bed die 2 offers for placing the second through hole 2-1 of upper ejector pin 5, upper ejector pin 5 upper ends have a circle for being attached to the chimb 5-2 of the second through hole 2-1 upper end, upper ejector pin 5 offers the first hollow channel 5-1, lower push rod 6 offers the second hollow channel 6-1, the piston rod of oil cylinder 14 is connected with lower push rod 6, the flexible direction of the piston rod of cylinder or oil cylinder 14 is vertical direction, when chuck 4 is prepared gripping diaphragm of rubber, lower push rod 6 can stretch in the first through hole 7-1, the central shaft of the central shaft of the first hollow channel 5-1 and the second hollow channel 6-1 point-blank, chuck 4 be positioned at diaphragm of rubber prune partly directly over, when lower push rod 6 is positioned at extreme lower position, the upper end of lower push rod 6, a little less than the bottom of sliding panel 7, is also provided with the detecting sensor 15 that whether successfully captures diaphragm of rubber for detection of chuck 4 on base 3.
Now according to embodiment, the work of the vulcanizer for the production of diaphragm of rubber is carried out to flow process description: mold 1 presses down and bed die 2 combinations, injecting rubber vulcanizes, after sulfuration finishes, mold 1 rises and throws off with bed die 2, diaphragm of rubber centre position can form the pruning part of strip, sliding panel 7 drives bed die 2 to be moved horizontally to delivery position, the central shaft of the central shaft of the first through hole 7-1 and lower push rod 6 roughly point-blank, traversing cylinder 10 control chucks 4 be positioned at prune part directly over, decline cylinder 12 drives chuck 4 to drop to certain position, clamping cylinder 13 is controlled chuck 4 and is clamped pruning part, oil cylinder 14 is controlled lower push rod 6 and is risen, jack-up upper ejector pin 5, upper ejector pin 5 is by the airway open of bed die 2, in lower push rod 6, pass into pressure-air, the rapid separate rubber barrier film of pressure-air and bed die 2, decline cylinder 12 drives chuck 4 to pick up diaphragm of rubber to centre position, whether detecting sensor 15 detects on chucks 4 successful gripping diaphragm of rubber, after detecting successfully, chuck 4 continues under traversing cylinder 10 drives horizontal shifting above cooling bench, chuck 4 unclamps, diaphragm of rubber falls, all devices reset and prepare to start next workflow.
The above-mentioned foundation desirable embodiment of the present utility model of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this utility model technological thought, carry out various change and modification completely.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to claim scope.

Claims (6)

1. the vulcanizer for the production of diaphragm of rubber, comprise mold (1), bed die (2) and base (3), it is characterized in that: also comprise for the robot device of gripping diaphragm of rubber with for blowning installation separated between diaphragm of rubber and bed die (2), described robot device comprises the chuck (4) that can move in vertical direction and horizontal direction, described blowning installation comprises upper ejector pin (5), lower push rod (6) and the power set that move for controlling lower push rod (6) in the vertical direction, described upper ejector pin (5) is arranged in bed die (2), described bed die (2) is fixed on the sliding panel (7) being connected with base (3) horizontal slip, described sliding panel (7) offers the first through hole (7-1) that runs through sliding panel (7) jack-up upper ejector pin (5) for lower push rod (6), described upper ejector pin (5) offers the first hollow channel (5-1), described lower push rod (6) offers the second hollow channel (6-1),
When described chuck (4) is prepared gripping diaphragm of rubber, described lower push rod (6) can stretch in the first through hole (7-1), point-blank, described chuck (4) is positioned at diaphragm of rubber by directly over gripping part to the central shaft of the central shaft of described the first hollow channel (5-1) and the second hollow channel (6-1).
2. the vulcanizer for the production of diaphragm of rubber as claimed in claim 1, it is characterized in that: described robot device also comprises cross slide way (8), Connection Block (9), traversing cylinder (10), Der Laengslenker (11) and decline cylinder (12), described Der Laengslenker (11) and decline cylinder (12) are fixed on Connection Block (9), described Connection Block (9) is slidably connected by ball bearing guide bushing with cross slide way (8), described Connection Block (9) is fixedly connected with the piston rod of traversing cylinder (10), described chuck (4) is fixedly connected with the piston rod of decline cylinder (12), described chuck (4) is slidably connected with Der Laengslenker (11), described chuck (4) is also connected with clamping cylinder (13).
3. the vulcanizer for the production of diaphragm of rubber as claimed in claim 1, it is characterized in that: described power set are cylinder or oil cylinder (14), the piston rod of described cylinder or oil cylinder (14) is connected with lower push rod (6), and the flexible direction of the piston rod of described cylinder or oil cylinder (14) is vertical direction.
4. the vulcanizer for the production of diaphragm of rubber as claimed in claim 1, it is characterized in that: the lower end of described bed die (2) offers for placing second through hole (2-1) of upper ejector pin (5), and described upper ejector pin (5) upper end has a circle for being attached to the chimb (5-2) of the second through hole (2-1) upper end.
5. the vulcanizer for the production of diaphragm of rubber as claimed in claim 1, is characterized in that: when described lower push rod (6) is positioned at extreme lower position, the upper end of described lower push rod (6) is a little less than the bottom of sliding panel (7).
6. the vulcanizer for the production of diaphragm of rubber as claimed in claim 1, is characterized in that: on described base (3), be also provided with the detecting sensor (15) that whether successfully captures diaphragm of rubber for detection of chuck (4).
CN201320522772.2U 2013-08-26 2013-08-26 Vulcanizing machine for producing rubber diaphragm Withdrawn - After Issue CN203427289U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320522772.2U CN203427289U (en) 2013-08-26 2013-08-26 Vulcanizing machine for producing rubber diaphragm

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320522772.2U CN203427289U (en) 2013-08-26 2013-08-26 Vulcanizing machine for producing rubber diaphragm

Publications (1)

Publication Number Publication Date
CN203427289U true CN203427289U (en) 2014-02-12

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CN201320522772.2U Withdrawn - After Issue CN203427289U (en) 2013-08-26 2013-08-26 Vulcanizing machine for producing rubber diaphragm

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434094A (en) * 2013-08-26 2013-12-11 常州朗博汽车零部件有限公司 Vulcanizing machine for producing rubber diaphragm
CN109262998A (en) * 2018-11-06 2019-01-25 浙江橡企科技有限公司 A kind of automatic chemical conversion mold device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434094A (en) * 2013-08-26 2013-12-11 常州朗博汽车零部件有限公司 Vulcanizing machine for producing rubber diaphragm
CN109262998A (en) * 2018-11-06 2019-01-25 浙江橡企科技有限公司 A kind of automatic chemical conversion mold device

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140212

Effective date of abandoning: 20150624

RGAV Abandon patent right to avoid regrant