CN203425980U - Broad wallpaper coating scraper device - Google Patents

Broad wallpaper coating scraper device Download PDF

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Publication number
CN203425980U
CN203425980U CN201320434205.1U CN201320434205U CN203425980U CN 203425980 U CN203425980 U CN 203425980U CN 201320434205 U CN201320434205 U CN 201320434205U CN 203425980 U CN203425980 U CN 203425980U
Authority
CN
China
Prior art keywords
swing arm
applicator roll
rotating shaft
cups
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320434205.1U
Other languages
Chinese (zh)
Inventor
王建林
刘宗建
许小静
李剑锋
杨帆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Hangtian Huayang Printing Package Equipment Co Ltd
Original Assignee
Xi'an Hangtian Huayang Printing Package Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Hangtian Huayang Printing Package Equipment Co Ltd filed Critical Xi'an Hangtian Huayang Printing Package Equipment Co Ltd
Priority to CN201320434205.1U priority Critical patent/CN203425980U/en
Application granted granted Critical
Publication of CN203425980U publication Critical patent/CN203425980U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a broad wallpaper coating scraper device, which comprises coating roll sleeving cups and swing arm rotating shafts, wherein one coating roll sleeving cup and one swing arm rotating shaft are respectively arranged on each of two side wallboards, a coating roll is arranged between the coating roll sleeving cups, and two end shaft heads of the coating roll are respectively rotatablely arranged in the coating roll sleeving cups; the two swing arm rotating shafts are respectively provided with a swing arm sleeving cup, each swing arm sleeving cup is provided with a swing arm, and comma coating scrapers and a swing arm beam are simultaneously arranged between the two swing arms; the swing arm beam is axially provided with an adjusting unit for the multiple sets of the comma coating scrapers, and the comma coating scrapers and the swing arm beam are both arranged in parallel to the axial line of the coating roll. The coating scraper device disclosed by the utility model is high in adjustment accuracy, and simple and convenient in process and use, and can satisfy the high-precision application requirements of broad wallpaper production at low cost.

Description

Wide cut wallpaper coating blade device
Technical field
The utility model belongs to printing machinery technical field, relates to a kind of wide cut wallpaper coating blade device.
Background technology
Current wallpaper production line generally can only be produced fabric width at the wallpaper of 530mm and 700mm, this wallpaper in a narrow margin, when pasting, upper wall needs repeatedly seam because fabric width is not enough, at adjacent two width wallpaper seam crossings, just there will be aberration, phenomenon to decorative pattern difficulty, alice, affect the whole structure of wall on wallpaper.
General wallpaper production technology, need to apply after coating apparatus is evenly coated with one deck slurry on material film and be dried plasticizing, and whether successfully the uniformity coefficient of coating thickness is coating process committed step.If be applied at present doctor blade device on coating machine in a narrow margin, be applied to fabric width and reach on 3500mm coating machine, because the deflection deformation of applicator roll is too large, adjust weak effect, can not meet actual process requirement.Therefore, existing structure can not meet wide cut wallpaper manufacturing technique requirent, need to reach 3500mm wallpaper production line for wide cut and develop new wide cut wallpaper coating blade device.
Utility model content
The purpose of this utility model is to provide a kind of wide cut wallpaper coating blade device, solve and in prior art, to produce that wallpaper that fabric width is larger will face, the deflection deformation of applicator roll is to coating thickness adverse effect, and between applicator roll and scraper, the problem of weak effect is adjusted in gap.
The technical scheme that the utility model adopts is, a kind of wide cut wallpaper coating blade device, be included in and on the wallboard of both sides, be separately installed with an applicator roll a set of cups and a swing arm rotating shaft, this is between applicator roll a set of cups, applicator roll being installed, and applicator roll two ends spindle nose is rotatably installed in respectively in applicator roll a set of cups; In two swing arm rotating shafts, be separately installed with a swing arm a set of cups, a swing arm is installed on each swing arm a set of cups, comma coating blade and swing arm crossbeam are installed between two swing arms simultaneously; The adjustment unit that is axially provided with many group comma coating blades on swing arm crossbeam, comma coating blade and swing arm crossbeam are all arranged in parallel with the axis of applicator roll.
Wide cut wallpaper coating blade device of the present utility model, its feature is also:
The structure of every group of adjustment unit is, comprise the rotating shaft bracing frame being fixedly mounted on swing arm crossbeam, in rotating shaft bracing frame, by two groups of bearing holder (housing, cover)s, rotating shaft is housed, the axis of rotating shaft and swing arm beam vertical, rotating shaft is provided with spindle nose screw thread towards one end of comma coating blade, the spindle nose thread segment of rotating shaft is set with rotary pin shaft, and rotary pin shaft is arranged in connection bracket, and connection bracket contacts and is adjacent to comma coating blade.
The structure of applicator roll is, the wall thickness δ of applicator roll is 7~10mm, and roll surface outside diameter D is greater than 400mm, it is 100~150mm that spindle nose stretches into roll body distance L, roll surface is less than 40mm with contacting apart from M of support, and spindle nose diameter F is greater than 160mm, and roll surface fabric width K is less than 3100mm.
The beneficial effects of the utility model are, this coating blade device comprises gap adjusting structure between applicator roll structure, applicator roll and scraper mounting structure, applicator roll and scraper, there is the precision of adjustment high, processing, easy to use, can under low cost, meet the high accuracy instructions for use that wide cut wallpaper is produced, save a large amount of manpower and materials.
Accompanying drawing explanation
Fig. 1 is the applicator roll structural representation in the utility model wide cut wallpaper coating blade device;
Fig. 2 is that applicator roll in the utility model device and coating blade are along the structural representation of fabric width direction;
Fig. 3 is the local structure for amplifying schematic diagram in A place (applicator roll and coating blade) in Fig. 2;
Fig. 4 is the coating blade adjustment unit structural representation in the utility model device.
In figure, 1. applicator roll, 2. comma coating blade, 3. swing arm, 4. swing arm crossbeam, 5. applicator roll a set of cups, 6. wallboard, 7. swing arm rotating shaft, 8. swing arm a set of cups, 9. rotating shaft, 10. rotating shaft bracing frame, 11. connection brackets, 12. rotary pin shafts, 13. bearings.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
The coating quality obtaining depends on following two aspects: the first, and high-precision applicator roll 1, requires the linearity of roll surface must be in 0.005mm, the uniformity of guarantee coating like this, this is the basis of high-quality coating; The second, make the edge of comma coating blade 2 identical along roll surface with the gap of applicator roll 1 everywhere, need to by scraper, produce consistent strain along the axial direction application adjustment unit of comma coating blade 2, this is the key of high-quality coating.
Because the applicator roll that affects of gravity will inevitably be crooked, even through high accuracy processing, in use this distortion can not eliminated yet.Owing to also not having fabric width to reach the applicator roll of 3100mm on existing market, the utility model application of installation finite element optimization algorithm provides a kind of roller structure that is simple and easy to processing.
With reference to Fig. 1, the structure of the applicator roll 1 in the utility model device is, the wall thickness δ of applicator roll 1 is 7~10mm, roll surface outside diameter D is greater than 400mm, and it is 100~150mm that spindle nose stretches into roll body distance L, and roll surface is less than 40mm with contacting apart from M of support, spindle nose diameter F is greater than 160mm, roll surface fabric width K is less than 3100mm, makes 3100mm fabric width applicator roll meet amount of deflection specification requirement, has also met the requirement of coating production technology to applicator roll precision simultaneously.
With reference to Fig. 2, Fig. 3, the structure of the utility model device is, be included in and on both sides wallboard 6, be separately installed with an applicator roll a set of cups 5 and a swing arm rotating shaft 7, this is to being provided with applicator roll 1 between applicator roll a set of cups 5, applicator roll 1 two ends spindle nose respectively rotating support is arranged in applicator roll a set of cups 5, and by drive unit, the axis around oneself rotates applicator roll 1; In two swing arm rotating shafts 7, be separately installed with a swing arm a set of cups 8, two swing arms 3 of a swing arm 3(be installed on each swing arm a set of cups 8 and be called left and right swing arm), comma coating blade 2 and swing arm crossbeam 4 are installed between two swing arms 3 simultaneously; Comma coating blade 2 and swing arm crossbeam 4 are all arranged in parallel with the axis of applicator roll 1.
Applicator roll 1 also can be directly installed on wallboard 6, but due to the restriction of the required distance of structure and roll surface and support, preferably adopts applicator roll a set of cups 5 to install.In order to reduce the impact of spring bearing precision on applicator roll 1 operation, in applicator roll a set of cups 5 the spring bearing precision of choosing dress to reach P5 level or more than, and require interference to install.
Because applicator roll 1 is inevitable along roll surface distortion, and the rigidity of comma coating blade 2 is more a lot of than the poor rigidity of applicator roll 1, the distortion of it and applicator roll 1 is inconsistent, this just need to adjust comma coating blade 2, make it consistent with applicator roll 1 along axial distortion, also to overcome inconsistent that alignment error etc. causes, so arranging of adjustment unit is unavoidable.
With reference to Fig. 3, Fig. 4, on swing arm crossbeam 4, be axially provided with the adjustment unit of many group comma coating blades 2, the structure of every group of adjustment unit is, comprise the rotating shaft bracing frame 10 being fixedly mounted on swing arm crossbeam 4, in rotating shaft bracing frame 10, by two groups of bearings 13, be set with rotating shaft 9, the axis of rotating shaft 9 is parallel with swing arm crossbeam 4, rotating shaft 9 is provided with spindle nose screw thread towards one end of comma coating blade 2, the spindle nose thread segment of rotating shaft 9 is set with in rotary pin shaft 12, the both sides spindle nose of rotary pin shaft 12 is arranged in the hole of connection bracket 11, connection bracket 11 contacts fixing with comma coating blade 2, rotating shaft 9 another terminations are set to square or flat head, and while being convenient to adjust, rotating shaft 9 is rotated in clamping.Adopt this mode to guarantee being connected of rotating shaft 9 and connection bracket 11, can make again the both sides spindle nose of rotary pin shaft 12 around the rotation of the hole of connection bracket 11, reduce and adjust additional force and guaranteed that the distortion of comma coating blade 2 is consistent.
The adjustment principle of the utility model comma coating blade 2 is, along being provided with 7 place's adjustment units on comma coating blade 2, if fabric width changes, the quantity of adjustment unit can also increase and decrease depending on feelings, general fabric width arranges 3 place's adjustment units at 900mm, and fabric width is that 1200mm arranges 4 places.In reality is adjusted, first make comma coating blade 2 naturally fall and keep certain distance with applicator roll 1, the gap of test different parts, take maximum gap as standard, rotation needs the rotating shaft 9 of adjustment place, makes the comma coating blade 2 of corresponding section produce strain, everywhere after adjusting, gap is consistent everywhere with applicator roll 1 to make comma coating blade 2, and comma coating blade 2 remains level (parallel) state with applicator roll 1 so in theory.

Claims (3)

1. a wide cut wallpaper coating blade device, its feature is: be included in and on both sides wallboard (6), be separately installed with an applicator roll a set of cups (5) and a swing arm rotating shaft (7), this is to being provided with applicator roll (1) between applicator roll a set of cups (5), applicator roll (1) two ends spindle nose is rotatably installed in respectively in applicator roll a set of cups (5); In two swing arm rotating shafts (7), be separately installed with a swing arm a set of cups (8), on each swing arm a set of cups (8), a swing arm (3) be installed, comma coating blade (2) and swing arm crossbeam (4) are installed between two swing arms (3) simultaneously; The adjustment unit that is axially provided with many group comma coating blades (2) on swing arm crossbeam (4), comma coating blade (2) and swing arm crossbeam (4) are all arranged in parallel with the axis of applicator roll (1).
2. wide cut wallpaper coating blade device according to claim 1, its feature is: the structure of every group of described adjustment unit is, comprise the rotating shaft bracing frame (10) being fixedly mounted on swing arm crossbeam (4), in rotating shaft bracing frame (10), by two groups of bearings (13), be set with rotating shaft (9), the axis of rotating shaft (9) is vertical with swing arm crossbeam (4), rotating shaft (9) is provided with spindle nose screw thread towards one end of comma coating blade (2), the spindle nose thread segment of rotating shaft (9) is set with rotary pin shaft (12), rotary pin shaft (12) is arranged in connection bracket (11), connection bracket (11) contacts and is adjacent to comma coating blade (2).
3. wide cut wallpaper coating blade device according to claim 1, its feature is: the structure of described applicator roll (1) is, the wall thickness δ of applicator roll (1) is 7~10mm, roll surface outside diameter D is greater than 400mm, it is 100~150mm that spindle nose stretches into roll body distance L, roll surface is less than 40mm with contacting apart from M of support, and spindle nose diameter F is greater than 160mm, and roll surface fabric width K is less than 3100mm.
CN201320434205.1U 2013-07-19 2013-07-19 Broad wallpaper coating scraper device Expired - Fee Related CN203425980U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320434205.1U CN203425980U (en) 2013-07-19 2013-07-19 Broad wallpaper coating scraper device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320434205.1U CN203425980U (en) 2013-07-19 2013-07-19 Broad wallpaper coating scraper device

Publications (1)

Publication Number Publication Date
CN203425980U true CN203425980U (en) 2014-02-12

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ID=50055043

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320434205.1U Expired - Fee Related CN203425980U (en) 2013-07-19 2013-07-19 Broad wallpaper coating scraper device

Country Status (1)

Country Link
CN (1) CN203425980U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103406228A (en) * 2013-07-19 2013-11-27 西安航天华阳印刷包装设备有限公司 Wide wallpaper coating scraper device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103406228A (en) * 2013-07-19 2013-11-27 西安航天华阳印刷包装设备有限公司 Wide wallpaper coating scraper device
CN103406228B (en) * 2013-07-19 2016-01-27 西安航天华阳印刷包装设备有限公司 A kind of wide wallpaper coating blade device

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140212

Termination date: 20160719