CN203423049U - A transformer with good withstand voltage effect - Google Patents

A transformer with good withstand voltage effect Download PDF

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Publication number
CN203423049U
CN203423049U CN201320536204.8U CN201320536204U CN203423049U CN 203423049 U CN203423049 U CN 203423049U CN 201320536204 U CN201320536204 U CN 201320536204U CN 203423049 U CN203423049 U CN 203423049U
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transformer
wrapping post
winding groove
wire winding
skeleton
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唐强
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Dongguan City Rongrun Industry Co ltd
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Dongguan City Rongrun Industry Co ltd
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Abstract

The utility model relates to a power technical field especially relates to a withstand voltage respond well transformer, including the skeleton, the skeleton is provided with the magnetic core hole, is provided with the magnetic core in the magnetic core hole, the skeleton is provided with elementary wire winding groove and secondary wire winding groove, and elementary wire winding groove is provided with primary, and secondary wire winding groove is provided with secondary, elementary wire winding groove and secondary wire winding groove all are provided with the several pin, elementary wire winding groove still is provided with the first wrapping post that sets up perpendicularly with the pin, secondary wire winding groove still is provided with the second wrapping post that sets up perpendicularly with the pin, secondary wire winding groove's width T is greater than or equal to 6mm, the utility model discloses a improve transformer structure, the effectual problem of having solved the transformer existence, promote the withstand voltage effect of transformer, the practicality is strong.

Description

一种耐压效果良好的变压器A transformer with good withstand voltage effect

技术领域 technical field

本实用新型涉及电源技术领域,尤其涉及一种耐压效果良好的变压器。 The utility model relates to the technical field of power supplies, in particular to a transformer with good voltage withstand effect.

背景技术 Background technique

变压器是利用电磁感应的原理来改变交流电压的装置,主要构件是初级线圈、次级线圈和铁芯(磁芯)。主要功能有:电压变换、电流变换、阻抗变换、隔离、稳压(磁饱和变压器)等。按用途可以分为:配电变压器、电力变压器、全密封变压器、组合式变压器、干式变压器、油浸式变压器、单相变压器、电炉变压器、整流变压器等,常用于电源适配器等电源器件内。 Transformer is a device that uses the principle of electromagnetic induction to change AC voltage. The main components are primary coil, secondary coil and iron core (magnetic core). The main functions are: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. According to the purpose, it can be divided into: distribution transformer, power transformer, fully sealed transformer, combined transformer, dry type transformer, oil immersed transformer, single phase transformer, electric furnace transformer, rectifier transformer, etc., which are often used in power supply devices such as power adapters.

 现有的变压器存在以下几个问题:1. 变压器内的骨架是直接在引脚上开始绕线,然后再加设铁氟龙套管,如果不套设铁氟龙套管,则在后面浸锡工序中会将漆包线的漆膜损坏,造成绕组间的短路,耐压效果不理想;2. 变压器的初级绕线槽与次级绕线槽之间的绝缘距离较小,需要加设绝缘套管,增加了作业难度和影响了生产效率;3. 因为考虑成本、材料的要求,其初级绕线槽与次级绕线槽的安全距离往往过小,容易造成高压不良的缺陷,为了避免这一缺陷,在制造骨架的时候,常常需要将次级绕线槽进行飞线,但是由于飞线工序复杂,而且都是需要人工进行操作,在实际的加工过程中非常繁琐,大大降低了生成效率,不适合大批量生产。 The existing transformers have the following problems: 1. The skeleton in the transformer is directly wound on the pins, and then a Teflon bushing is added. If the Teflon bushing is not set, the process of dipping tin The paint film of the enameled wire will be damaged, resulting in a short circuit between the windings, and the voltage resistance effect is not ideal; 2. The insulation distance between the primary winding slot and the secondary winding slot of the transformer is small, and an insulating sleeve needs to be added. It increases the difficulty of operation and affects the production efficiency; 3. Due to the consideration of cost and material requirements, the safety distance between the primary winding groove and the secondary winding groove is often too small, which is easy to cause the defect of high voltage failure. In order to avoid this defect , when manufacturing the skeleton, it is often necessary to fly the secondary winding groove, but because the flying line process is complex and requires manual operation, it is very cumbersome in the actual processing process, which greatly reduces the production efficiency and does not Suitable for mass production.

发明内容 Contents of the invention

本实用新型的目的在于针对现有技术的不足提供一种耐压效果良好的变压器,本实用新型通过对变压器结构进行改进,有效的解决了变压器存在的问题,提升变压器耐压效果,实用性强。 The purpose of the utility model is to provide a transformer with a good voltage withstand effect for the deficiencies of the prior art. The utility model effectively solves the existing problems of the transformer by improving the structure of the transformer, improves the voltage withstand effect of the transformer, and has strong practicability .

为实现上述目的,本实用新型的一种耐压效果良好的变压器,包括骨架,所述骨架设置有磁芯孔,磁芯孔内设置有磁芯,所述骨架设置有初级绕线槽及次级绕线槽,所述初级绕线槽设置有初级线圈,所述次级绕线槽设置有次级线圈,所述初级绕线槽和次级绕线槽均设置有数个引脚,所述初级绕线槽还设置有与引脚垂直设置的第一绕线柱,所述次级绕线槽还设置有与引脚垂直设置的第二绕线柱,所述次级绕线槽的宽度T大于或等于6mm。 In order to achieve the above purpose, a transformer with good voltage resistance effect of the utility model includes a skeleton, the skeleton is provided with a magnetic core hole, and a magnetic core is arranged in the magnetic core hole, and the skeleton is provided with a primary winding slot and a secondary winding slot. A primary winding slot, the primary winding slot is provided with a primary coil, the secondary winding slot is provided with a secondary coil, the primary winding slot and the secondary winding slot are both provided with several pins, the The primary winding slot is also provided with a first winding post perpendicular to the pin, and the secondary winding slot is also provided with a second winding post perpendicular to the pin. The width of the secondary winding slot is T is greater than or equal to 6mm.

作为优选,所述第一绕线柱和第二绕线柱的横截面均为圆形,所述第一绕线柱和第二绕线柱的直径均为2mm,所述第一绕线柱和第二绕线柱的高度均为2mm。 Preferably, the cross-sections of the first winding post and the second winding post are circular, and the diameters of the first winding post and the second winding post are both 2mm, and the first winding post and the height of the second winding post are both 2mm.

作为优选,所述次级绕线槽的宽度为8mm。 Preferably, the width of the secondary winding groove is 8mm.

作为优选,所述第一绕线柱与初级绕线槽一体成型,所述第二绕线柱与次级绕线槽一体成型。 Preferably, the first winding post is integrally formed with the primary winding slot, and the second winding post is integrally formed with the secondary winding slot.

作为优选,所述骨架套设有保护套,所述保护套设置有与其扣合连接的扣盖。 Preferably, the skeleton cover is provided with a protective cover, and the protective cover is provided with a buckle cover snap-fitted therewith.

本实用新型的有益效果:通过增设第一绕线柱和第二绕线柱,延长了漆包线的长度,不用加设铁氟龙套管,也可以进行正常进行浸锡工序,而且将绕线柱设计成圆柱形,即使使用时间再长也不会出现漆包线绷断的现象,限定了第一绕线柱和第二绕线柱的高度范围,使得初级绕线槽与次级绕线槽之间的绝缘距离保持最佳,不需要加设绝缘套管,简化生产工序,提高生产效率;通过限定次级绕线槽的宽度,使得次级绕线槽上的引脚与初级绕线槽上的引脚之间距离增大,次级绕线槽拉出的线先绕过第二绕线柱,再绕在引脚上,使得初级绕线槽与次级绕线槽之间的安全距离达到标准,避免了高压不良的缺陷,在实际生产过程中,除去飞线这一工序,提高了生产效率。 The beneficial effects of the utility model: by adding the first winding post and the second winding post, the length of the enameled wire is extended, and the tin dipping process can be performed normally without adding a Teflon sleeve, and the design of the winding post In a cylindrical shape, the enameled wire will not be broken even if it is used for a long time, and the height range of the first winding post and the second winding post is limited, so that the distance between the primary winding slot and the secondary winding slot The insulation distance is kept at the best, no need to install insulating sleeves, the production process is simplified, and the production efficiency is improved; by limiting the width of the secondary winding groove, the pins on the secondary winding groove and the leads on the primary winding groove The distance between the pins is increased, and the wire drawn from the secondary winding slot first bypasses the second winding post, and then winds on the pin, so that the safe distance between the primary winding slot and the secondary winding slot reaches the standard , to avoid the defect of poor high voltage, in the actual production process, the process of removing the flying line improves the production efficiency.

附图说明 Description of drawings

图1为本实用新型的立体结构示意图。 Fig. 1 is a three-dimensional structure schematic diagram of the present utility model.

图2为本实用新型的骨架一视角的结构示意图。 Fig. 2 is a structural schematic view of the skeleton of the present invention from a perspective.

图3为本实用新型的骨架另一视角的结构示意图。 Fig. 3 is a structural schematic diagram of another perspective of the framework of the present invention.

图4为本实用新型的骨架另一视角的结构示意图。 Fig. 4 is a structural schematic diagram of another perspective of the framework of the present invention.

图5为本实用新型保护套与扣盖的分解结构示意图。 Fig. 5 is a schematic diagram of an exploded structure of the protective cover and the buckle cover of the present invention.

附图标记包括: Reference signs include:

1—骨架      11—磁芯孔     12—初级绕线槽 1—skeleton 11—magnetic core hole 12—primary winding slot

121—第一绕线柱    13—次级绕线槽    131—第二绕线柱 121—First winding post 13—Secondary winding slot 131—Second winding post

2—引脚     3—保护套     4—扣盖。 2—pin 3—protective sleeve 4—button cover.

具体实施方式 Detailed ways

以下结合附图对本实用新型进行详细的描述。 Below in conjunction with accompanying drawing, the utility model is described in detail.

如图1至图5所示,一种耐压效果良好的变压器,包括骨架1,所述骨架设置有磁芯孔11,磁芯孔11内设置有磁芯,所述骨架1设置有初级绕线槽12及次级绕线槽13,所述初级绕线槽12设置有初级线圈,所述次级绕线槽13设置有次级线圈,所述初级绕线槽12和次级绕线槽13均设置有数个引脚2,所述初级绕线槽12还设置有与引脚2垂直设置的第一绕线柱121,所述次级绕线槽13还设置有与引脚2垂直设置的第二绕线柱131,所述次级绕线槽13的宽度T大于或等于6mm。 As shown in Figures 1 to 5, a transformer with good voltage withstand effect includes a skeleton 1, the skeleton is provided with a magnetic core hole 11, a magnetic core is arranged in the magnetic core hole 11, and the skeleton 1 is provided with a primary winding Wire groove 12 and secondary winding groove 13, described primary winding groove 12 is provided with primary coil, and described secondary winding groove 13 is provided with secondary coil, and described primary winding groove 12 and secondary winding groove 13 are provided with several pins 2, the primary winding slot 12 is also provided with a first winding post 121 perpendicular to the pin 2, and the secondary winding slot 13 is also provided with a first winding post 121 perpendicular to the pin 2. The second winding post 131, the width T of the secondary winding groove 13 is greater than or equal to 6 mm.

本实施例通过增设第一绕线柱121和第二绕线柱131,延长了漆包线的长度,不用加设铁氟龙套管,也可以进行正常进行浸锡工序;通过限定次级绕线槽13的宽度,使得次级绕线槽13上的引脚2与初级绕线槽12上的引脚之间距离增大,次级绕线槽13拉出的线先绕过第二绕线柱131,再绕在引脚2上,使得初级绕线槽12与次级绕线槽13之间的安全距离达到标准,避免了高压不良的缺陷,在实际生产过程中,除去飞线这一工序,提高了生产效率。 In this embodiment, by adding the first winding post 121 and the second winding post 131, the length of the enameled wire is extended, and the tin immersion process can be performed normally without adding a Teflon sleeve; by limiting the secondary winding groove 13 Width, so that the distance between the pin 2 on the secondary winding slot 13 and the pin on the primary winding slot 12 increases, and the wire pulled out from the secondary winding slot 13 first goes around the second winding post 131 , and then wound on the pin 2, so that the safety distance between the primary winding slot 12 and the secondary winding slot 13 reaches the standard, avoiding the defect of high voltage failure. In the actual production process, the process of removing the flying wire, Increased production efficiency.

本实施例中,所述第一绕线柱121和第二绕线柱131的横截面均为圆形,所述第一绕线柱121和第二绕线柱131的直径均为2mm,所述第一绕线柱121和第二绕线柱131的高度均为2mm,第一绕线柱121与第二绕线柱131均设计成圆柱形绕线柱,圆柱形绕线柱横截面直径过大,漆包线的长度不够,在浸锡工序中会将漆包线的漆膜损坏,造成绕组间的短路,圆柱形绕线柱横截面直径过小,漆包线绕线时对圆柱形绕线柱的约束力不够,容易松散;圆柱形绕线柱高度过高,初级绕线槽12与次级绕线槽13之间的绝缘距离太小,会导致初级绕线槽12与次级绕线槽13之间的交流电流感应不准确,使得变压器不能正常工作,圆柱形绕线柱高度过小,使得初级绕线槽12与次级绕线槽13之间的绝缘距离增大,需要加设绝缘套管,增加了作业难度和影响了生产效率。 In this embodiment, the cross-sections of the first winding post 121 and the second winding post 131 are both circular, and the diameters of the first winding post 121 and the second winding post 131 are both 2mm, so The heights of the first winding post 121 and the second winding post 131 are both 2mm, and the first winding post 121 and the second winding post 131 are all designed as cylindrical winding posts, and the cross-sectional diameter of the cylindrical winding posts is Too large, the length of the enameled wire is not enough, the paint film of the enameled wire will be damaged in the tin dipping process, causing a short circuit between the windings, the cross-sectional diameter of the cylindrical winding post is too small, and the restraint of the enameled wire on the cylindrical winding post during winding If the strength is not enough, it is easy to loose; the height of the cylindrical winding post is too high, and the insulation distance between the primary winding slot 12 and the secondary winding slot 13 is too small, which will cause the gap between the primary winding slot 12 and the secondary winding slot 13 The AC current induction between them is not accurate, so that the transformer cannot work normally, and the height of the cylindrical winding post is too small, so that the insulation distance between the primary winding slot 12 and the secondary winding slot 13 increases, and an insulating sleeve needs to be added , increasing the difficulty of the operation and affecting the production efficiency.

本实施例中,所述次级绕线槽13的宽度为8mm,初级绕线槽12与次级绕线槽13之间的安全距离低于6mm的话就会出线高压不良的现象,就需要进行飞线处理,所以通过限定次级绕线槽13的宽度,使得初级绕线槽12与次级绕线槽13之间的安全距离不低于6mm,避免了高压不良的缺陷,在实际生产过程中,除去飞线这一工序,提高了生产效率。 In this embodiment, the width of the secondary winding groove 13 is 8 mm, and if the safety distance between the primary winding groove 12 and the secondary winding groove 13 is less than 6 mm, there will be a phenomenon of poor high voltage of the outgoing line, which needs to be carried out. Flying wire processing, so by limiting the width of the secondary winding groove 13, the safety distance between the primary winding groove 12 and the secondary winding groove 13 is not less than 6mm, avoiding the defect of high voltage failure, in the actual production process In the process, the process of removing the flying line improves the production efficiency.

本实施例中,所述第一绕线柱121与初级绕线槽12一体成型,所述第二绕线柱131与次级绕线槽13一体成型,减少制作变压器的材料,节省成本。 In this embodiment, the first winding post 121 is integrally formed with the primary winding slot 12 , and the second winding post 131 is integrally formed with the secondary winding slot 13 , which reduces the materials for making the transformer and saves cost.

    本实施例中,所述骨架1套设有保护套3,所述保护套3设置有与其扣合连接的扣盖4,保护套3和扣盖4使初级线圈和次级线圈与外部绝缘,减少绝缘材料的使用,节省成本。 In this embodiment, the framework 1 is provided with a protective cover 3, and the protective cover 3 is provided with a button cover 4 that is fastened and connected with it. The protective cover 3 and the button cover 4 insulate the primary coil and the secondary coil from the outside. Reduce the use of insulating materials and save costs.

以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.

Claims (5)

1. a withstand voltage respond well transformer, comprise skeleton (1), described skeleton is provided with magnetic core hole (11), magnetic core hole is provided with magnetic core in (11), described skeleton (1) is provided with elementary winding slot (12) and secondary rolling thread groove (13), described elementary winding slot (12) is provided with primary coil, described secondary rolling thread groove (13) is provided with secondary coil, it is characterized in that: described elementary winding slot (12) and secondary rolling thread groove (13) are provided with several pins (2), described elementary winding slot (12) is also provided with and vertically disposed the first wrapping post of pin (2) (121), described secondary rolling thread groove (13) is also provided with and vertically disposed the second wrapping post of pin (2) (131), the width T of described secondary rolling thread groove (13) is more than or equal to 6mm.
2. a kind of withstand voltage respond well transformer according to claim 1, it is characterized in that: the cross section of described the first wrapping post (121) and the second wrapping post (131) is circle, the diameter of described the first wrapping post (121) and the second wrapping post (131) is 2mm, and the height of described the first wrapping post (121) and the second wrapping post (131) is 2mm.
3. a kind of withstand voltage respond well transformer according to claim 1, is characterized in that: the width of described secondary rolling thread groove (13) is 8mm.
4. a kind of withstand voltage respond well transformer according to claim 1, is characterized in that: described the first wrapping post (121) is one-body molded with elementary winding slot (12), and described the second wrapping post (131) is one-body molded with secondary rolling thread groove (13).
5. a kind of withstand voltage respond well transformer according to claim 1, is characterized in that: described skeleton (1) is arranged with protective sleeve (3), and described protective sleeve (3) is provided with the buckle closure (4) being fastened and connected with it.
CN201320536204.8U 2013-08-30 2013-08-30 A transformer with good withstand voltage effect Expired - Fee Related CN203423049U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106057447A (en) * 2016-07-05 2016-10-26 海宁联丰东进电子有限公司 Transformer of small power supply

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106057447A (en) * 2016-07-05 2016-10-26 海宁联丰东进电子有限公司 Transformer of small power supply

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