Utility model content
The technical problems to be solved in the utility model is: a kind of energy-conservation, material-saving, environmental protection, efficient, safe heat preservation decoration integrative integrated wall are provided.
Heat preservation decoration integrative integrated wall described in the utility model, comprise main veneer composite board and time veneer composite board, main veneer composite board and time veneer composite board are separately fixed at the both sides of bearing keel, between adjacent main veneer composite board, by connector, fix, connector is fixed on bearing keel, in bearing keel, be filled with heat-insulating and sound-absorbing material, main veneer composite board comprises facing coating panel and interior coating panel, between facing coating panel and interior coating panel, insulation sandwich board is set.
Interior coating panel in main veneer composite board is close to bearing keel installation, installs firmly; Main veneer composite board and time veneer composite board play to be decorated and insulation effect, and heat-insulating and sound-absorbing material plays insulation effect and deadening, can improve living quality; Bearing keel is mainly played a supporting role; Heat-insulating and sound-absorbing material can be organic foam or inorfil, as: plastic foam, rock wool, glass wool, mineral wool etc., or phase-change material, as phase change expansion perlite, phase change paraffin goods etc.
In described connector, all there is encapsulant in outside, and the encapsulant of connector inner side is for filling glue, and the encapsulant in outside is weather-resistant glue.Improve the safety of installing, and then improve construction quality.
Described facing coating panel comprises the finish coat in flush coat backing material plate and flush coat backing material plate outside, between flush coat backing material plate and finish coat, has fiber-reinforced layer, and insulation sandwich board is between flush coat backing material plate and interior coating panel.Fiber-reinforced layer can strengthen the intensity of main veneer composite board, improve the quality of main veneer composite board, insulation sandwich board can be the inorganic material of the less lightweight of coefficient of thermal conductivity or the sheet material of organic material, as foam cement plate, rock wool, glass wool, foam glass board, alumina silicate, expanded perlite composite plate, Pu polyurethane foam board, XPS extruded sheet, PF send out phenolic foam board etc.
Described finish coat is glass, porcelain plate, pottery plate, marble, granite slabstone or aluminium-plastic panel.Different according to architectural style, select suitable finish coat.
Described bearing keel comprises light steel centre keel, between light steel centre keel, by the horizontal angle steel keel that connect, connects, and main veneer composite board is positioned at the horizontal angle steel keel outside that connects, and inferior veneer composite board is positioned at light steel centre keel outside.Light steel centre keel and the horizontal angle steel keel that connect can improve structural strength, increase security and stability.
On adjacent surface between described adjacent main veneer composite board, deep gouge is set, installation connecting element in deep gouge, connector is the U-shaped fixed card of flange.The setting of deep gouge and the U-shaped fixed card of flange can make fixture not expose, and makes body of wall attractive in appearance.
Between described adjacent main veneer composite board, correspondence arranges undercut respectively, installation connecting element in undercut, and connector is U-shaped fixed card without turn-ups.Can make fixture not expose, make body of wall attractive in appearance.
The beneficial effects of the utility model are:
Heat preservation decoration integrative integrated wall simple in structure, easily makes, the effect that can play insulation simultaneously and decorate, can save material and the energy, improve environment protecting, structural strength is high, the steadiness of body of wall and the safety of construction can be strengthened, and efficiency of construction can be improved.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described further:
As shown in Fig. 1~Fig. 6, heat preservation decoration integrative integrated wall described in the utility model, comprise main veneer composite board 1 and time veneer composite board 9, main veneer composite board 1 and time veneer composite board 9 are separately fixed at the both sides of bearing keel, fixing by connector 3 between adjacent main veneer composite board, connector 3 is fixed on bearing keel, in bearing keel, be filled with heat-insulating and sound-absorbing material, main veneer composite board 1 comprises facing coating panel 10 and interior coating panel 12, between facing coating panel 10 and interior coating panel 12, insulation sandwich board 11 is set.All there is encapsulant in the interior outside of connector 3, and the encapsulant of connector 3 inner sides is for filling glue 5, and the encapsulant in outside is weather-resistant glue 4.Facing coating panel 10 comprises the finish coat 15 in flush coat backing material plate 13 and flush coat backing material plate 13 outsides, between flush coat backing material plate 13 and finish coat 15, has fiber-reinforced layer 14, and insulation sandwich board 11 is between flush coat backing material plate 13 and interior coating panel 12.Finish coat 15 is glass, porcelain plate, pottery plate, marble, granite slabstone or aluminium-plastic panel.Bearing keel comprises light steel centre keel 8, between light steel centre keel 8, by the horizontal angle steel keel 2 that connect, connects, and main veneer composite board 1 is positioned at horizontal angle steel keel 2 outsides that connect, and inferior veneer composite board 9 is positioned at light steel centre keel 8 outsides.On adjacent surface between adjacent main veneer composite board, deep gouge 6 is set, the interior installation connecting element 3 of deep gouge 6, connector 3 is the U-shaped fixed card of flange, main veneer composite board 1 passes through self-drilling connection with the side that bearing keel is affixed.The side being affixed with bearing keel in inferior veneer composite board 9 is connected by staple 7.
Embodiment mono-:
Be applied to high-rise frame external wall, and when the lateral surface of exterior wall is main decoration wall, facing coating panel 10 in this embodiment in main veneer composite board 1 is the veneer of granite slabstone, and insulation sandwich board 11 is the fire-retardant B1 level of XPS cystosepiment, and interior coating panel 12 is glass magnesium plate.
Step 1: facing coating panel 10 is granite slabstone, the specification that the wide * of long * is thick is 1200mm*600mm*8mm, quantity is 5; Insulation sandwich board 11 thickness are 60mm, and coefficient of thermal conductivity is 0.035W/M K, and the specification that the wide * of long * is thick is 3000mm*600mm*60mm; Interior coating panel 12 is glass magnesium plate, and the specification that the wide * of long * is thick is 3000mm*1200mm*10mm; Bonding is the mixed glue solution of PU adhesive and glass chopped strand with glue.By above-mentioned material successively gluing, on press, carry out pressing, lower 25 minutes of normal temperature is compound to be completed and shapes, and the thick specification of the wide * of long * that obtains main veneer composite board 1 is: 3000mm*1200mm*78mm;
After tested, draw following important technological parameters:
Bond failure intensity: >=0.15MPa;
Compressive strength: >=1.2MPa;
Anti-folding load: >=2800N;
Thermal transmittance: 0.58W/M
2.k;
Air-dry density :≤40kg/m
2;
Wind-Pressure Resistance: 7.0KPa(does not destroy);
Weighted transmission loss: >=45dB;
In Beijing area, use and can reach more than 65% energy-saving effect.
Step 2: bearing keel is installed, first parallel longitudinal is installed light steel centre keel 8, light steel centre keel 8 root distance density are 600mm, light steel centre keel 8 is arranged on building frame, then according to the height of the height of main veneer composite board 1 and reserved connector 3, the horizontal angle steel keel 2 that connect are fixed on to light steel centre keel 8 outsides, light steel centre keel 8 is elected C shaped steel as, and horizontal even angle steel keel 2 are angle steel;
Step 3:, be placed on horizontal company on angle steel keel 2 by the granite slabstone of main veneer composite board 1 outwardly, interior coating panel 12 is pressed close to light steel centre keel 8, and be connected with light steel centre keel 8 by tapping screw;
Step 4: fill inject in the piece of adjacent two main veneer composite boards 1 with glue 5, fill glue 5 and elect PU foamed glue as.
Step 5: installation connecting element 3 between adjacent two main veneer composite boards 1, connector 3 is the U-shaped fixed card of flange, and the U-shaped fixed card of flange is fixed on light steel centre keel 8, and the U-shaped fixed card of flange is positioned at PU foamed glue outside;
Step 6: the seam crossing at adjacent main veneer composite board 1 is used weather-resistant glue 4 sealings, and weather-resistant glue 4 is sealed in the outside of connector 3;
Step 7: by inner side, rock cotton board is filled in bearing keel, the specification that the wide * of the long * of rock cotton board is thick is 600mm*600mm*50mm;
Step 8: inferior veneer composite board 9 is fixed on light steel centre keel 8 to the Thistle board that the thick specification of the wide * of long * of inferior veneer composite board 9 is 3000mm*1200mm*100mm by staple 7;
Step 9: paste other tradition construction labor and materials such as encapsulant, putty at adjacent veneer composite board 9 seam crossings.
Between step 1 and step 3, on the adjacent surface between adjacent main veneer composite board 1, process deep gouge 6, the U-shaped fixed card of flange is arranged in deep gouge 6.
The key technical indexes of the integrated combined wall of the present embodiment is as follows:
Thermal transmittance: 0.3W/M
2.k;
Weighted transmission loss: >=42dB;
Wind-Pressure Resistance: 10.0KPa;
Thermal bridge area rate≤1%;
In Beijing area, use, can reach >=more than 80% energy-saving effect.
Embodiment bis-:
Facing coating panel 10 in this embodiment in main veneer composite board 1 comprises flush coat backing material plate 13 and finish coat 15, finish coat 15 is marble slab, flush coat backing material plate 13 is calcium silicate board, so facing coating panel 10 is the composite plate of marble slab and calcium silicate board, thickness is 12mm, insulation sandwich board 11 is the expanded perlite composite plate that 30mm is thick, and interior coating panel 12 is the cement fibrolite plate that 8mm is thick, and inferior veneer composite board 9 is glass magnesium plate.
When the inner side of exterior wall being installed while being main decoration wall, the main veneer composite board 1 in fixing inner side is first installed, the rear order that outside time veneer composite board 9 is installed is carried out, and concrete steps are as follows:
Step 1: by gluing successively between each adjacent layer in above-mentioned main veneer composite board 1, carry out pressing on press, complete the making of main veneer composite board 1;
Step 2: bearing keel is installed, first parallel longitudinal is installed light steel centre keel 8, light steel centre keel 8 is arranged on building frame, then according to the height of the height of main veneer composite board 1 and reserved connector 3, the horizontal angle steel keel 2 that connect is fixed on to light steel centre keel 8 inner sides;
Step 3:, be placed on horizontal company on angle steel keel 2 by the marble slab of main veneer composite board 1 outwardly, the cement fibrolite plate of main veneer composite board 1 pressed close to light steel centre keel 8 and be connected with light steel centre keel 8 by self-tapping screw;
Step 4: fill inject in the piece of adjacent two main veneer composite boards 1 with glue 5;
Step 5: installation connecting element 3 between adjacent two main veneer composite boards 1, connector 3 is fixed on light steel centre keel 8, and connector 3 is positioned at fills glue 5 outsides;
Step 6: the seam crossing at adjacent main veneer composite board 1 is used weather-resistant glue 4 sealings, and weather-resistant glue 4 is sealed in the outside of connector 3;
Step 7: rock cotton board is filled in bearing keel by inner side;
Step 8: inferior veneer composite board 9 is fixed on light steel centre keel 8 by staple 7;
Step 9: paste encapsulant, putty at adjacent veneer composite board 9 seam crossings.
Between step 1 and step 3, on the adjacent surface between adjacent main veneer composite board 1, process undercut 16, connector is I shape fixed card 17, and I shape fixed card 17 one end fixed cards are arranged in undercut, and the other end is fixed on light steel centre keel 8 by staple.
The present embodiment records important technological parameters:
Wind-Pressure Resistance: 10MPa;
Thermal transmittance: 0.2W/M
2.k;
Weighted transmission loss: >=45dB;
Thermal bridge area rate :≤1%;
Body of wall Unit Weight: 42kg/m
2
Beijing area building reaches >=80% energy-saving efficiency.
Embodiment tri-:
When the floor height for luxurious hotels is higher, sound isolation requirement is higher interior wall environment for use, heat-insulating and sound-absorbing material is changed to the light sheet material that density is higher, as with glass-fiber-plate or Thistle board, one or more layers.The glass magnesium plate that the ultra-thin marble sheet material that 5mm is thick as used and two-layer 10mm are thick, is used Pu fiber reinforcement adhesive to carry out compound, is main veneer composite board, gross thickness 25mm.Inferior veneer composite board is 10mm calcium silicate board, fills 50mm glass wool or rock cotton board in bearing keel, records sound insulation value >=57dB.Not filling damping material is 50Db.Integrated wall is A level incombustible material, Unit Weight (steely structure) 55kg/m
2.The tradition Unit Weight that adds stone material dry suspending of building a wall is 200kg above (only stone material dry suspending Unit Weight is more than 90kg/ ㎡), building loss of weight and to save stone material (only consuming stone material 1/3-1/4) effect remarkable.
Embodiment tetra-:
When using granite 7mm English Brown of the present invention and 5mm calcium silicates carbon fiber in epoxy composite reinforced slab, being facing coating panel, is 55kg/m by B1 level Pu foam density
2for insulation sandwich board, thickness 30mm, when interior coating panel is calcium silicates, records resistance form quotient and is 1/5(thickness of slab) and not damaged.When deformation rate surpasses more than 100%, after interior coating panel fracture, or while being subject to fly bomb high-speed impact, even if interior coating panel is breakdown, smash, fragment is still bonded on wallboard, can not fall and hurt sb.'s feelings.Can resist 12 grades of typhoons, antidetonation earthquake intensity is more than 10 grades, and than traditional dry-hang stone, Anti-Typhoon and anti-seismic performance significantly improves, and ensures that building safety is main invention motivation of the present invention and object.
Embodiment five:
When the insulation sandwich board of main veneer composite board is foamed glass, thickness is 50mm, the insulation layer of inferior veneer composite board is the expanded perlite composite plate that 50mm is thick, 10mm calcium silicates or glass magnesium plate are interior coating panel, primary and secondary two veneer composite boards are A level incombustible material, the thickness of light steel centre keel is 50mm, and test fire endurance is >=2.5h therefore to have good fire safety performance.