CN203385575U - Automatic sampling and packaging preparation machine for coal quality - Google Patents
Automatic sampling and packaging preparation machine for coal quality Download PDFInfo
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- CN203385575U CN203385575U CN201320440469.8U CN201320440469U CN203385575U CN 203385575 U CN203385575 U CN 203385575U CN 201320440469 U CN201320440469 U CN 201320440469U CN 203385575 U CN203385575 U CN 203385575U
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Abstract
The utility model relates to an automatic sampling and packaging preparation machine for coal quality, belonging to the technical field of industrial sampling equipment. The automatic sampling and packaging preparation machine mainly comprises a sampling delivery system, a sample quantitative preparation system, an automatic sample packaging system, a storage system and a computer control system, and is characterized in that a discharge port of the sampling delivery system is connected with a feed port of the sample quantitative preparation system, the sample quantitative preparation system is connected with the storage system through the automatic sample packaging system, and the computer control system is used for integrally controlling the sampling delivery system, the sample quantitative preparation system, the automatic sample packaging system and the storage system. According to the automatic sampling and packaging preparation machine, the problems of simple packaging of the samples, multiple manual processes, shortage of random sampling and preparation of samples and low reliability of test index in self sampling of the coal enterprises are solved, and the automatic sampling and packaging preparation machine provides accurate and effective data for monitoring and management of coal quality of the coal enterprises.
Description
technical field
The utility model relates to a kind of admission or enters that the stove coal is sampled automatically, sample preparation device, and especially a kind of ature of coal automatic sampling packing draft machine, belong to industry sampling equipment technology field.
Background technology
At present, with the admission of coal enterprise, to enter stove coal ature of coal sampling majority be by manually carrying out, Some Enterprises is at coal yard or enter the coal sampling device that mechanization has been installed on the stove belt.Existing Coal quality sampler tool device has been realized mechanization and partial automation to collection, crushing division, the collection sample of original coal sample, but the last link to the coal sampling, as: coal sample quantitative sampling, packing, Automatic Logos and multiple batches of storage etc. automatically, also do not accomplish automation mechanized operation, some coal machinery of samplings provide the bottling function of coal sample, but be also automanual, need manual intervention, the functions such as automatic packing, automatic-sealed, Automatic Logos and autostore of coal sample container can not be realized, the whole process supervision of adopting, sampling can not be realized.Reliability and people that all existing means have affected coal data are the possibility rehearsed, and give with the science monitoring of coal enterprise ature of coal and bring very large difficulty.
At present with coal enterprise coal sampling device, mainly have the following aspects problem: (1) adopts artificial sample.Six bottles of samples of an automatic coupling in sampling process, need manually repeatedly sampling, and the result of doing so not only has a lot of uncertainties, but also need a large amount of manpower of waste.(2) not sealing of packing container in sampling process, coal sample easily is subject to the impact of external environment factor, and coal content, proterties are changed, thereby probably causes the result of chemical examination inaccurate.(3) not sealing of packing container in sampling process, may exist other ature of coal of artificial interpolation in existing coal sample, affect the accuracy that coal sample is chemically examined.Likely can affect the normal operation of boiler.(4) the sample package container can not the automatic code-printing mark, is unfavorable for the coal sample management.Coal sample is not because there is no concrete time on date and the component of sampling, thereby likely causes the overlong time of coal sample, the non-same day.(5) do not have remote monitoring and remote information to collect and record function, can't manage the coal sampled data, present management method is all that personnel regularly remove on-site sampling, if on-the-spot generation problem or accident, managerial personnel will can not know on-the-spot concrete condition.(6) can not, to the whole process supervision of sampling process, comprise signal, operational factor, audio/video etc.
The utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, a kind of ature of coal automatic sampling packing draft machine is provided, utilize the present computer technology, technology of Internet of things, to with the admission of coal enterprise or enter the stove coal and carry out hermetically sealed automatic sampling, sample preparation, spot sampling, sample making course data are collected and recorded simultaneously, and will collect and record data upload to monitoring central server, retrieve for examination and consult for the related personnel, realization is to the admission of coal enterprise or enter the digitizing supervision of stove coal sampling, sample preparation, to the dynamic on-line monitoring in real time by coal enterprise ature of coal.
In order to solve above technical matters, the utility model provides a kind of ature of coal automatic sampling packing draft machine, mainly by sampling induction system, the quantitative preparation system of sample, sample automatic packaging system, storage system and computer control system, formed, the discharging opening of described sampling induction system is connected with the feeding mouth of the quantitative preparation system of described sample, and the quantitative preparation system of described sample is connected with described storage system by described sample automatic packaging system; Described computer control system is controlled described sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system integral body;
Described sampling induction system is respectively equipped with sampling material entrance and the outlet of sampling material, be provided with the sampling material-receiving device driven through the sampler driver part in described sampling porch, the sampled signal control module is installed in described sampling material-receiving device, and be provided with the outlet of the unnecessary material of sampling in a side of sampling material-receiving device, between described sampling material outlet and described sampling material-receiving device, by sampling material conveying device, be connected;
The quantitative preparation system of described sample comprises the feed bin with feeding mouth and discharging opening, be provided with mixing device and level sensor in described feed bin, described bin bottom is installed quantitative electric control valve and discharging electric control valve successively, between described quantitative electric control valve and discharging electric control valve, basis weight sensor is installed, by described basis weight sensor, controls described quantitative electric control valve folding;
Described sample automatic packaging system comprises sampling receptacle preparatory unit, pan feeding packing device, sampling receptacle packoff and the identification information stamp device be successively set on connecting gear, and described pan feeding packing device is arranged on the feed bin material mouth place of the quantitative preparation system of described sample;
Described storage system comprises storage container, and the import of described storage container is connected with described sample automatic packaging system, in described storage container, installs to prepare level sensor and be connected with described calculation machine control system;
Described computer control system is carried information by the I/O module, sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system information separately are transferred to simulating signal amount or switching value in the control computing machine and carry out the data storage by signal bus, and related data information is shown by display screen on site.
The utility model further limits technical scheme, aforesaid ature of coal automatic sampling packing draft machine, and described sampling material conveying device adopts any one in screw rod transmission, pneumatic conveying, Belt Conveying or the conveying of little trolley.
Aforesaid ature of coal automatic sampling packing draft machine, described identification information stamp device is any one in etching laser machining, ink jet printer, RFID machine or font coder.
Further, aforesaid ature of coal automatic sampling packing draft machine, also be provided with GPRS, RS-485 and lan data remote transmission port in described computer control system.
The beneficial effects of the utility model are: the utility model utilizes the present computer technology, technology of Internet of things, to with the admission of coal enterprise or enter the stove coal and carry out hermetically sealed automatic sampling, sample preparation, spot sampling, sample making course data are collected and recorded simultaneously, and will collect and record data upload to monitoring central server, retrieve for examination and consult for the related personnel, realization is to the admission of coal enterprise or enter the digitizing supervision of stove coal sampling, sample preparation, to the dynamic on-line monitoring in real time by coal enterprise ature of coal.The whole course of work, by computer control, has not only reduced workman's labour intensity, stops artificial adulterated possibility, has improved the representativeness of the reliability of automatic monitoring and ature of coal sample and scientific simultaneously.
The accompanying drawing explanation
Fig. 1 is the utility model system global structure figure.
Fig. 2 is the utility model sampling induction system structural drawing.
Fig. 3 is the quantitative preparation system structural drawing of sample of the present utility model.
Fig. 4 is sample automatic packaging system structural drawing of the present utility model.
Fig. 5 is storage system structural drawing of the present utility model.
Fig. 6 is computer control system figure of the present utility model.
Fig. 7 is the sample automatic packaging system structural drawing of the utility model embodiment 2.
Embodiment
The present embodiment provides preferred a kind of ature of coal automatic sampling packing draft machine, as shown in Figure 1, sampling induction system 31, the quantitative preparation system 32 of sample, sample automatic packaging system 33, storage system 34 and computer control system 35, consists of.Its overall operation step is as follows: by 31 pairs of induction systems of sampling with the admission of coal enterprise or enter the stove coal and sampled and be delivered to the quantitative preparation system 32 of sample, coal charge is mixed, prepared, enter sample automatic packaging system 33, by sample automatic packaging system 33 by the coal charge after being mixed with automatically pack, sealing, electronics stamp etc., be prepared into coal sample, finally enter storage system 34 and stored.Computer control system 35 pairs of sampling induction systems 31, the quantitative preparation system 32 of sample, sample automatic packaging system 33, storage system 34 integral body are controlled, and are carried out information storage and transmission.
Equipment is when work, as shown in Figures 2 to 6, be provided with the sampling material-receiving device 2 driven through sampler driver part 5 at sampling entrance 1 place, sampling entrance 1 will or enter the stove coal charge with the admission of coal enterprise and import in sampling material-receiving device 2, by 4 pairs of coal charge taken amounts of signaling control unit, controlled, sample unnecessary material and spilt by the unnecessary material outlet 3 of sampling, by screw conveying device 6, coal charge is imported into to sampling material outlet 7, and enter into the quantitative preparation system 32 of sample.
The coal charge spread out of by the outlet of the sampling material of induction system enters in the quantitative preparation system equipment of sample by feeding mouth 8, by preparing 9 pairs of current material levels of level sensor, detected, when reaching setting value, material level will start mixing arrangement driving machine 10, drive 11 pairs of coal charges of mixing device by the mixing arrangement driving machine and carry out mix and blend, valve driver 13 is opened quantitative electric control valve 12 automatically simultaneously, now basis weight sensor 14 detects the material level of discharging electric control valve 15 tops in real time, when reaching the setting value, automatically open discharging electric control valve 15 by discharge valve driver 16, coal charge falls into sampling receptacle.
The coal charge that discharging electric control valve in the quantitative preparation system of sample falls enters in the sampling receptacle of sampling receptacle preparation device 18, by the system package conveying device, sampling receptacle is transmitted successively, when sampling receptacle enters pan feeding packing device 19, 19 pairs of sampling receptacles of pan feeding packing device are prepared encapsulation, prepare to enter sampling receptacle packoff 20 after encapsulation, to sampling receptacle, carry out hermetically sealed, after having encapsulated, when sampling receptacle fills 21 while putting through the identification information stamp, by etching laser machining, sampling receptacle is carried out to stamp, stamp information comprises the coal sample place of production, entry time, enter the machine time, batch, numbering etc., finally by system package conveying device 17, transfer to storage system.
Enter in storage container 23 at sampling receptacle, detect in real time the quantity information of sampling receptacle 24 in storage container by preparing level sensor 22, and the data that detect are stored in computing machine.
The computer control system of the present embodiment is mainly carried out information storage and transmission to sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system.In computer control system, system is carried information by the I/O input/output module, sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system information separately are transferred to simulating signal amount or switching value in control MCU computing machine and carry out the data storage by signal bus, and related data information is shown by display screen on site.All information in controlling the MCU computing machine all can be expanded and be uploaded onto the server by teletransmission GPRS/RS-485/LAN data transmission port, consult for retrieving for examination, realize monitoring with the admission of coal enterprise or the real-time dynamic remote of overall process digitizing that enters the sampling of stove coal, sample preparation.
embodiment 2
The present embodiment structure and embodiment 1 structure are basically identical, difference is that sample automatic packaging system 3 changes vertical automatic packaging system into by horizontal automatic packaging system, structure as shown in Figure 7, the coal charge that discharging electric control valve in the quantitative preparation system of sample falls enters in the sampling receptacle of sampling receptacle preparation device 18, below the sampling receptacle of sampling receptacle preparation device, pan feeding packing device 19 is set, pipeline by the pan feeding packing device is delivered to coal charge in vertical packing cabinet, coal charge in vertical packing cabinet seals and the stamp mark by sampling receptacle packoff 20 and identification information stamp device 21 successively along the conveying pipeline of pan feeding packing device 19, finally drop down onto on travelling belt, deliver in storage container and store by travelling belt.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (4)
1. an ature of coal automatic sampling is packed draft machine, mainly by sampling induction system, the quantitative preparation system of sample, sample automatic packaging system, storage system and computer control system, formed, it is characterized in that: the discharging opening of described sampling induction system is connected with the feeding mouth of the quantitative preparation system of described sample, and the quantitative preparation system of described sample is connected with described storage system by described sample automatic packaging system; Described computer control system is controlled described sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system integral body;
Described sampling induction system is respectively equipped with sampling material entrance and the outlet of sampling material, be provided with the sampling material-receiving device driven through the sampler driver part in described sampling porch, the sampled signal control module is installed in described sampling material-receiving device, and be provided with the outlet of the unnecessary material of sampling in a side of sampling material-receiving device, between described sampling material outlet and described sampling material-receiving device, by sampling material conveying device, be connected;
The quantitative preparation system of described sample comprises the feed bin with feeding mouth and discharging opening, be provided with mixing device and level sensor in described feed bin, described bin bottom is installed quantitative electric control valve and discharging electric control valve successively, between described quantitative electric control valve and discharging electric control valve, basis weight sensor is installed, by described basis weight sensor, controls described quantitative electric control valve folding;
Described sample automatic packaging system comprises sampling receptacle preparatory unit, pan feeding packing device, sampling receptacle packoff and the identification information stamp device be successively set on connecting gear, and described pan feeding packing device is arranged on the feed bin material mouth place of the quantitative preparation system of described sample;
Described storage system comprises storage container, and the import of described storage container is connected with described sample automatic packaging system, in described storage container, installs to prepare level sensor and be connected with described calculation machine control system;
Described computer control system is carried information by the I/O module, sampling induction system, the quantitative preparation system of sample, sample automatic packaging system and storage system information separately are transferred to simulating signal amount or switching value in the control computing machine and carry out the data storage by signal bus, and related data information is shown by display screen on site.
2. ature of coal automatic sampling packing draft machine according to claim 1, is characterized in that: any one in described sampling material conveying device employing screw rod transmission, pneumatic conveying, Belt Conveying or the conveying of little trolley.
3. ature of coal automatic sampling according to claim 1 is packed draft machine, and it is characterized in that: described identification information stamp device is any one in etching laser machining, ink jet printer, RFID machine or font coder.
4. ature of coal automatic sampling packing draft machine according to claim 1, is characterized in that: also be provided with GPRS, RS-485 and lan data remote transmission port in described computer control system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320440469.8U CN203385575U (en) | 2013-07-23 | 2013-07-23 | Automatic sampling and packaging preparation machine for coal quality |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320440469.8U CN203385575U (en) | 2013-07-23 | 2013-07-23 | Automatic sampling and packaging preparation machine for coal quality |
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| CN203385575U true CN203385575U (en) | 2014-01-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103376213A (en) * | 2013-07-23 | 2013-10-30 | 南京唐博科技有限责任公司 | Automatic sampling package preparation machine for coal quality and application method thereof |
-
2013
- 2013-07-23 CN CN201320440469.8U patent/CN203385575U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103376213A (en) * | 2013-07-23 | 2013-10-30 | 南京唐博科技有限责任公司 | Automatic sampling package preparation machine for coal quality and application method thereof |
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| C14 | Grant of patent or utility model | ||
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151030 Address after: 210007 Jiangsu Province, Nanjing city Qinhuai District stonegateway No. 104 modern service building B block 4 layer Patentee after: NANJING RUANTENG INFORMATION TECHNOLOGY CO.,LTD. Address before: Street Baixia District of Nanjing city in Jiangsu province 210007 No. 77 Zijin door 02 6 floor Patentee before: NANJING TANGBO TECHNOLOGY Co.,Ltd. |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160728 Address after: 210007 Jiangsu Province, Nanjing city Qinhuai District stonegateway No. 104 modern service building B block 4 B block 4 layer Patentee after: NANJING TANGBO TECHNOLOGY Co.,Ltd. Address before: 210007 Jiangsu Province, Nanjing city Qinhuai District stonegateway No. 104 modern service building B block 4 layer Patentee before: NANJING RUANTENG INFORMATION TECHNOLOGY CO.,LTD. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140108 |