CN203385515U - Electrical part control cabinet used for unbalance measurement - Google Patents
Electrical part control cabinet used for unbalance measurement Download PDFInfo
- Publication number
- CN203385515U CN203385515U CN201320515279.8U CN201320515279U CN203385515U CN 203385515 U CN203385515 U CN 203385515U CN 201320515279 U CN201320515279 U CN 201320515279U CN 203385515 U CN203385515 U CN 203385515U
- Authority
- CN
- China
- Prior art keywords
- electric
- computer system
- signal
- interface
- switch board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
An electrical part control cabinet used for unbalance measurement comprises an electric control system, an electric measurement system, and an industrial control computer system. The electric control system comprises a variable frequency speed regulation controller, a power supply, and a control execution module. The electric measurement system comprises a signal preposed analysis processing system, an electric measurement I/O interface, and a signal A/D transition system. The industrial control computer system comprises a computer system, a communication control card, and an industrial control computer I/O interface. A display system comprises an LCD liquid crystal color display and a display execution module. The design is not only relatively strong in functionality and relatively high in automation degree, but also relatively high in work efficiency and relatively low in production cost.
Description
Technical field
The utility model relates to a kind of electrical control cabinet, relates in particular to a kind of switch board of the electric part for disequilibrium survey, specifically is applicable to strengthen automaticity, enhances productivity, and saves human resources, reduces cost consumption.
Background technology
Dynamic balancing technique is the comprehensive application technology of door, relates to the multi-door subjects such as mechanical engineering, power engineering, electronic technology, optics, sensor, signal processing, test and control, computer technology.Development along with continuous progress, electronic technology and the computer technology of society, dynamic balance measuring device of today by decentralized to modularization, integrated development, detection technique is by integrated circuit to the computer aided measurement future development, and single type is progressively to semi-automatic, full-automatic future development; And increasing sharply of cost of human resources impels management above to be advanced to intelligent, automatic management direction by human factor.Present stage, for dynamic balancing technique, mainly is based on the innovation research of measuring technology and control method and the application of computing machine and automatic technology.
Chinese patent Granted publication number is CN201266130U, the utility model patent that Granted publication day is on July 1st, 2009 discloses a kind of dynamic balance testing device based on PC, comprise left piezoelectric sensor, right piezoelectric sensor, photoelectric sensor, signal regulating panel, pci bus data collecting card and data processing platform (DPP), the signal picked up by described left piezoelectric sensor, right piezoelectric sensor and photoelectric sensor is through described signal regulating panel and described pci bus data collecting card, enter into described data processing platform (DPP), by calculating, obtain the transient equilibrium result.Although this utility model, by adopt the pci bus data acquisition technology in dynamic balance testing device, has promoted measuring accuracy, it still has following defect:
At first, only has the signals collecting circuit in this utility model, and there is no the signal controlling circuit, only have be connected with data processing platform (DPP) after signal regulating panel, pci bus data collecting card successively this bars of sensor collection signal to gather circuit, and the feedback line that does not have data processing platform (DPP) to be controlled the unbalance dynamic machine, this means, this design can't be carried out automatic FEEDBACK CONTROL to the unbalance dynamic machine, still rely on the operator, according to gathered signal, the unbalance dynamic machine is carried out to manual regulation and control, functional a little less than, cost is higher;
Secondly, this utility model can only rely on piezoelectric sensor, piezoelectric sensor, photoelectric sensor is detected tested part, and shortage is carried out the essential part of comprehensive monitoring to whole unbalance dynamic machine, as to motor, relay, buttons etc. are monitored, monitoring target is less, can't carry out comprehensive Real-Time Monitoring to whole unbalance dynamic machine, also just can't to the initial and result data of tested part, preserve in real time according to need of work, be not easy to tested part is counted, statistics, the quality grade judgement, and the statistical report form of various conditions output, automaticity is not high, work efficiency is lower.
Summary of the invention
The purpose of this utility model is to overcome exist in prior art functional weak, defect and problem that automaticity is not high, and a kind of functional strong, switch board of the electric part for disequilibrium survey that automaticity is higher is provided.
For realizing above purpose, technical solution of the present utility model is: a kind of switch board of the electric part for disequilibrium survey, comprise the preposition analysis process system of signal, computer system and display system, the preposition analysis process system of described signal is connected with the input end of computer system, and the output terminal of computer system is connected with display system;
Described electric part switch board also comprises electric-control system, electric measuring system and industrial computer system;
Described electric-control system comprises variable-frequency speed-regulating controller, power supply and control execution module; Described electric measuring system comprises the preposition analysis process system of signal, electrical measurement I/O interface and signal A/D converting system; Described industrial computer system comprises computer system, Communication Control card and industrial computer I/O interface; Described display system comprises LCD liquid crystal colour display screen and shows execution module.
Described preposition analysis process system is connected with the computer system signal successively after electrical measurement I/O interface, signal A/D converting system, industrial computer I/O interface, Communication Control card;
Described control execution module is connected with the computer system signal successively after electrical measurement I/O interface, signal A/D converting system, industrial computer I/O interface, Communication Control card.
Described control execution module comprises frequency converter, isolating switch, auxiliary reclay, main relay, Action Button, solenoid valve.
The configuration requirement of described computer system is: 2.4G CPU, 500G hard disk, 512MB internal memory, standard configuration I/O interface, 10/100M Ethernet interface.
Described electric-control system is assembled on an insulcrete, and it is installed on the bottom in the electric part switch board; Described electric measuring system is assembled in a standard container, and it is installed on the middle part in the electric part switch board; Described industrial computer system is assembled in the accurate cabinet of a station symbol, and it is installed on the middle and upper part in the electric part switch board; Described display system is installed on the top in the electric part switch board;
The setting height(from bottom) of described electric measuring system is between electric-control system, industrial computer system, and the setting height(from bottom) of industrial computer system is between electric measuring system, display system.
Compared with prior art, the beneficial effects of the utility model are:
1, a kind of switch board of the electric part for disequilibrium survey of the utility model comprises electric-control system, electric measuring system and industrial computer system; Wherein, electric-control system comprises variable-frequency speed-regulating controller, power supply and control execution module, electric measuring system comprises the preposition analysis process system of signal, electrical measurement I/O interface and signal A/D converting system, and industrial computer system comprises computer system, Communication Control card and industrial computer I/O interface; During use, the design not only can provide signal transmission line so that the signal of sensor collection is entered to computer system through the preposition analysis process system of signal, signal A/D converting system, Communication Control card successively, and can send adjustment signal by computer system as required, successively through the Communication Control card, control execution module to control each action functional organization, as motor etc., thereby whole unbalance dynamic machine is carried out to FEEDBACK CONTROL, complete function, greatly improve work efficiency, saved human cost.Therefore, the utility model is not only functional stronger, and use cost is lower.
2, a kind of switch board of the electric part for disequilibrium survey of the utility model comprises that altogether two barss gather circuit, and one is the sensor for the sensor signal transmission, preposition analysis process system, the signal A/D converting system, the Communication Control card, computer system, another is the control execution module for exercises functional organization transmission on the unbalance dynamic machine, the signal A/D converting system, the Communication Control card, computer system, these two circuits guarantee that the design can not only be detected the various data of tested part, and can be monitored the various ruuning situations of unbalance dynamic machine, thereby can the initial and result data of tested part balance detection be preserved in the database of computer system in real time automatically (containing machine number according to need of work, tested part title and model, operator's name and job number, the test starting and ending time of each tested part, initial unbalance, and residual unbalance, qualified limit value and quality grade judgement etc.), and the tested part balance detection data of preserving are counted and added up, quality grade judgement, and the output of the statistical report form of various conditions, improved automaticity greatly, not only saves human resources, reduce cost consumption, and work efficiency is higher.Therefore, the utility model not only automaticity is higher, and work efficiency is higher.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of electric-control system in the utility model.
Fig. 3 is the structural representation of electric measuring system in the utility model.
Fig. 4 is the structural representation of industrial computer system in the utility model.
In figure: electric-control system 2, variable-frequency speed-regulating controller 21, power supply 22, control execution module 23, electric measuring system 3, the preposition analysis process system 31 of signal, electrical measurement I/O interface 32, signal A/D converting system 33, industrial computer system 4, computer system 41, Communication Control card 42, industrial computer I/O interface 43, display system 5.
Embodiment
Below in conjunction with accompanying drawing explanation and embodiment, the utility model is described in further detail.
Referring to figure 1 – Fig. 4, a kind of switch board of the electric part for disequilibrium survey, comprise the preposition analysis process system 31 of signal, computer system 41 and display system 5, the preposition analysis process system 31 of described signal is connected with the input end of computer system 41, and the output terminal of computer system 41 is connected with display system 5;
Described electric part switch board also comprises electric-control system 2, electric measuring system 3 and industrial computer system 4;
Described electric-control system 2 comprises variable-frequency speed-regulating controller 21, power supply 22 and controls execution module 23; Described electric measuring system 3 comprises the preposition analysis process system 31 of signal, electrical measurement I/O interface 32 and signal A/D converting system 33; Described industrial computer system 4 comprises computer system 41, Communication Control card 42 and industrial computer I/O interface 43; Described display system 5 comprises LCD liquid crystal colour display screen and shows execution module.
Described preposition analysis process system 31 is connected with computer system 41 signals successively after electrical measurement I/O interface 32, signal A/D converting system 33, industrial computer I/O interface 43, Communication Control card 42;
Described control execution module 23 is connected with computer system 41 signals successively after electrical measurement I/O interface 32, signal A/D converting system 33, industrial computer I/O interface 43, Communication Control card 42.
Described control execution module 23 comprises frequency converter, isolating switch, auxiliary reclay, main relay, Action Button, solenoid valve.
The configuration requirement of described computer system 41 is: 2.4G CPU, 500G hard disk, 512MB internal memory, standard configuration I/O interface, 10/100M Ethernet interface.
Described electric-control system 2 is assembled on an insulcrete, and it is installed on the bottom in the electric part switch board; Described electric measuring system 3 is assembled in a standard container, and it is installed on the middle part in the electric part switch board; Described industrial computer system 4 is assembled in the accurate cabinet of a station symbol, and it is installed on the middle and upper part in the electric part switch board; Described display system 5 is installed on the top in the electric part switch board;
The setting height(from bottom) of described electric measuring system 3 is between electric-control system 2, industrial computer system 4, and the setting height(from bottom) of industrial computer system 4 is between electric measuring system 3, display system 5.
Principle of the present utility model is described as follows:
Existing dynamic balance measuring device generally is comprised of the two large divisions, i.e. mechanical part and electric part.Wherein, mechanical part is divided into vertical and horizontal dynamic balance measuring device by the technical pattern pattern; Electric part is divided into single chip microcomputer by the treatment technology pattern and processes numeral demonstration and computing machine processing screen display.
one, electric-control system: comprise variable-frequency speed-regulating controller, power supply and control execution module:
Variable-frequency speed-regulating controller: set the balance working speed of tested part by the requirement of surveying work flow process, the energy/time curve in start and stop stage, and surveying work cycle.Once it obtains work order, will be by the surveying work program controlled motor running of setting, and then drag that tested part is rotated and the unbalance dynamic testing.
Power supply: i.e. direct-current switch power supply, provide+5V ,+12V ,+output of 24V direct supply, for electric-control system execution module and executive component provide input power, antijamming capability is strong simultaneously.
Control execution module: comprise frequency converter, isolating switch, auxiliary reclay, main relay, Action Button, solenoid valve etc.Function is to convert the input instruction of acquisition to the output action instruction by the surveying work flow process, and commander action functional organization (motor, button, judgement sensor, sensor for countering, switch etc.) completes corresponding action.
Electric-control system is the executive system of this measurement mechanism, and whole electric-control system is assembled on an insulcrete, generally is installed on the bottom in the electric part switch board.
two, electric measuring system: comprise the preposition analysis process system of signal, electrical measurement I/O interface, signal A/D converting system:
The preposition analysis process system of signal: be the weak electricity system that the value of unbalance dynamic, phase place original signal are processed by mechanics principle and balance technical manual.The angle reference signal of the unbalance dynamic force signal of value sensor input, phase detector input, the signal work for the treatment of such as amplified, filtering, infinitesimal analysis, phase sensitive detection, separation are resolved in this system, the signal after finishing dealing with carries out computing, analysis and processing again via after electrical measurement I/O interface, signal A/D converting system, industrial computer I/O interface, Communication Control card, entering computer system successively.
Electrical measurement I/O interface: the terminal that is the signal I/O.The signal that it comes the preposition analysis process system of signal, signal A/D converting system, industrial computer system transmission, by the requirement of balance detection programmed instruction, then pass.
Signal A/D converting system: be the simulating signal of input or digital signal to be carried out to the weak electricity system of conversion process.
The function of electric measuring system is after the unbalance dynamic value of tested part, phase signal are carried out to analyzing and processing, and through the A/D conversion, then transfer to the measuring-signal disposal system that industrial computer system carries out computing.Whole electric measuring system is assembled in a sizeable standard container, then is installed on the middle part in the electric part switch board.
three, industrial computer system: comprise computer system, Communication Control card, industrial computer I/O interface:
Computer system: be the brain of whole measurement mechanism, configuration requirement is that the standard industry level is controlled computing machine (2.4G CPU, 500G hard disk, 512MB internal memory, standard configuration I/O interface, 10/100M Ethernet interface), 17 cun liquid crystal colour display screens, PKB photoelectric keyboard mark mouse.Transient equilibrium dedicated test program software comprises unbalance dynamic measurement, measured workpiece raw data and the storage of testing result data, quality monitoring and intelligent management program, is pre-installed in computer system.
The Communication Control card: standard movement control card (ISA mouth), it is to require to control the motion control mechanism of each performance element action according to the programmed instruction of industrial computer system.
Industrial computer I/O interface: the terminal that is the signal I/O.The signal that it comes electric-control system, electric measuring system transmission, passes to industrial computer system by the requirement of balance detection programmed instruction and carry out calculation process, the more final instruction that industrial computer system is sent passes.
Industrial computer system is the nervous centralis of whole measurement mechanism, and all instructions are all by balancing technique and balancing processing requirement, after special software carries out sequential operation, then are sent by computer system, is transferred to electric-control system and carries out work in every.Whole industrial computer system is assembled in the accurate cabinet of a station symbol, then is installed on the middle and upper part in the electric part switch board.
four, display system: comprise LCD liquid crystal colour display screen, show execution module:
The function of display system is exactly unbalance dynamic power size, the phase angle value of the tested part after electric measuring system, industrial computer system analysis, processing, computing are completed, and other element informations of procedure stipulation etc. directly show on the LCD liquid color display.Whole display system is installed on the top in the electric part switch board.
embodiment 1:
Referring to figure 1 – Fig. 4, a kind of switch board of the electric part for disequilibrium survey, comprise electric-control system 2, electric measuring system 3 and industrial computer system 4, described electric-control system 2 comprises variable-frequency speed-regulating controller 21, power supply 22 comprises frequency converter with control execution module 23(, isolating switch, auxiliary reclay, main relay, Action Button, solenoid valve), described electric measuring system 3 comprises the preposition analysis process system 31 of signal, electrical measurement I/O interface 32 and signal A/D converting system 33, described industrial computer system 4 comprises computer system 41(2.4G CPU, the 500G hard disk, the 512MB internal memory, standard configuration I/O interface, the 10/100M Ethernet interface), Communication Control card 42 and industrial computer I/O interface 43, described display system 5 comprises LCD liquid crystal colour display screen and shows execution module,
Described preposition analysis process system 31 is connected with computer system 41 signals successively after electrical measurement I/O interface 32, signal A/D converting system 33, industrial computer I/O interface 43, Communication Control card 42;
Described control execution module 23 is connected with computer system 41 signals successively after electrical measurement I/O interface 32, signal A/D converting system 33, industrial computer I/O interface 43, Communication Control card 42.
As from the foregoing, the design's advantage is as follows:
At first, realized in real time automatically hold function of balance operation tested part balance detection data: making machine number corresponding to balance operation, time, operator, tested part initially reach the data information retrieval such as result becomes possibility, has reached the purpose of product quality automatic monitoring and trackability.
Secondly, realized balance operation tested part balance detection data Auto-counting and statistics, quality grade judgement, statistics electronic report forms output function: the balance detection production process is without quality amount patrol officer and statistician, both saved cost of human resources, reduced again raw materials consumption, the purpose of reached management scientification, saving energy and reduce the cost and raising labour productivity.
Claims (5)
1. the switch board of the electric part for disequilibrium survey, comprise the preposition analysis process system of signal (31), computer system (41) and display system (5), the preposition analysis process system of described signal (31) is connected with the input end of computer system (41), the output terminal of computer system (41) is connected with display system (5), it is characterized in that:
Described electric part switch board also comprises electric-control system (2), electric measuring system (3) and industrial computer system (4);
Described electric-control system (2) comprises variable-frequency speed-regulating controller (21), power supply (22) and controls execution module (23); Described electric measuring system (3) comprises the preposition analysis process system of signal (31), electrical measurement I/O interface (32) and signal A/D converting system (33); Described industrial computer system (4) comprises computer system (41), Communication Control card (42) and industrial computer I/O interface (43); Described display system (5) comprises LCD liquid crystal colour display screen and shows execution module.
2. a kind of switch board of the electric part for disequilibrium survey according to claim 1, it is characterized in that: described preposition analysis process system (31) is connected with computer system (41) signal successively after electrical measurement I/O interface (32), signal A/D converting system (33), industrial computer I/O interface (43), Communication Control card (42);
Described control execution module (23) is connected with computer system (41) signal successively after electrical measurement I/O interface (32), signal A/D converting system (33), industrial computer I/O interface (43), Communication Control card (42).
3. a kind of switch board of the electric part for disequilibrium survey according to claim 1 and 2, it is characterized in that: described control execution module (23) comprises frequency converter, isolating switch, auxiliary reclay, main relay, Action Button, solenoid valve.
4. a kind of switch board of the electric part for disequilibrium survey according to claim 1 and 2, it is characterized in that: the configuration requirement of described computer system (41) is: 2.4G CPU, 500G hard disk, 512MB internal memory, standard configuration I/O interface, 10/100M Ethernet interface.
5. a kind of switch board of the electric part for disequilibrium survey according to claim 1 and 2, it is characterized in that: described electric-control system (2) is assembled on an insulcrete, and it is installed on the bottom in the electric part switch board; Described electric measuring system (3) is assembled in a standard container, and it is installed on the middle part in the electric part switch board; Described industrial computer system (4) is assembled in the accurate cabinet of a station symbol, and it is installed on the middle and upper part in the electric part switch board; Described display system (5) is installed on the top in the electric part switch board;
The setting height(from bottom) of described electric measuring system (3) is positioned between electric-control system (2), industrial computer system (4), and the setting height(from bottom) of industrial computer system (4) is positioned between electric measuring system (3), display system (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320515279.8U CN203385515U (en) | 2013-08-22 | 2013-08-22 | Electrical part control cabinet used for unbalance measurement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320515279.8U CN203385515U (en) | 2013-08-22 | 2013-08-22 | Electrical part control cabinet used for unbalance measurement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203385515U true CN203385515U (en) | 2014-01-08 |
Family
ID=49873993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320515279.8U Expired - Lifetime CN203385515U (en) | 2013-08-22 | 2013-08-22 | Electrical part control cabinet used for unbalance measurement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203385515U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105549498A (en) * | 2016-03-01 | 2016-05-04 | 枣庄矿业集团高庄煤业有限公司 | Field intelligent control cabinet |
-
2013
- 2013-08-22 CN CN201320515279.8U patent/CN203385515U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105549498A (en) * | 2016-03-01 | 2016-05-04 | 枣庄矿业集团高庄煤业有限公司 | Field intelligent control cabinet |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101221422A (en) | Portable vibration data collector and method based on embedded technology | |
| CN201233517Y (en) | Digital monitoring and controlling system for electric vortex power measuring machine | |
| CN103235518A (en) | Testing method and platform for photoelectric tracking stabilization system | |
| CN101435842A (en) | Multifunctional integrated test system | |
| CN103411732B (en) | Dynamic balance measuring device capable of automatically locking machine when unbalanced out-of-tolerance parts enter machine and application method thereof | |
| CN103964312B (en) | Electric block energy efficiency testing device and test method | |
| CN103777172A (en) | Reliability testing system of intelligent electric meter and method thereof | |
| CN203178431U (en) | Full-automatic testing system for circuit boards | |
| CN201935964U (en) | Automatic intelligent detection device for quartz oscillator instrument | |
| CN202886567U (en) | Special motor test device based on networked virtual instrument | |
| CN205749675U (en) | Harmonic detection test platform | |
| CN203385515U (en) | Electrical part control cabinet used for unbalance measurement | |
| CN205080419U (en) | Equipment running state automatic acquisition records query engine device | |
| CN101393240A (en) | Electric network harmonic on-line supervisory circuit based on virtual instrument and working method thereof | |
| CN102721878A (en) | Intelligentized automatic checkout device of quartz crystal oscillator instrument | |
| CN204575808U (en) | A kind of IGBT drive circuit plate automatic testing equipment | |
| CN113359512A (en) | Component content digital twinning characteristic analysis method in rare earth extraction separation process | |
| CN201142137Y (en) | Portable single-channel vibration data collector based on embedded technology | |
| CN203350433U (en) | Device capable of rapidly determining error of electric energy meter | |
| CN203788304U (en) | Device for testing function of hardware interface | |
| CN203385514U (en) | Dynamic balance measurement device capable of unbalance out-of-tolerance unloading and automatic machine locking | |
| CN201374136Y (en) | Multifunctional teaching device | |
| CN203024854U (en) | Automatic pressure preloading equipment for weighing force transducer | |
| CN202948288U (en) | Sawing load detection device based on flutter characteristic of metal band saw blade | |
| CN103941590A (en) | Process fuzzy controller system and program designing method based on mathematic models |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140108 |
|
| CX01 | Expiry of patent term |