CN203380744U - Machine for removing colloidal particles on polished steel plate - Google Patents
Machine for removing colloidal particles on polished steel plate Download PDFInfo
- Publication number
- CN203380744U CN203380744U CN201320405530.5U CN201320405530U CN203380744U CN 203380744 U CN203380744 U CN 203380744U CN 201320405530 U CN201320405530 U CN 201320405530U CN 203380744 U CN203380744 U CN 203380744U
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- roll shaft
- brush wheel
- gear
- steel plate
- shaft
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Abstract
A machine for removing colloidal particles on a polished steel plate comprises a brush wheel lifting mechanism equipped with a brush wheel and lower press roll shafts for conveying a sheet, wherein the sheet is fixed in a working position by upper press roll shafts and the lower press roll shafts, then, the brush wheel is used for polishing the sheet, and mechanical automation equipment replaces traditional manpower machining, so that the production efficiency is improved greatly, and the requirement of industrial volume production is met; the mechanical automation equipment has high stability and high accuracy, and the product quality is guaranteed and effectively controlled; and the worker cost and the management cost are effectively reduced, and the investment of the production cost is reduced.
Description
Technical field
The utility model relates to the machinery automation processing field, particularly relates to a kind of mirror steel plate of the processing PCB sheet material of polishing except machine for colloidal particle.
Background technology
Pcb board, printed circuit board (PCB), be hard plate material, needs in process of production by the hot pressing moulding, causes the mirror steel plate of separating pcb board to have removing residual glue, so also need steel plate is polished.Traditional polishing work is by completing manually, and the polishing operation of the total twice of the art production process of pcb board, and for efficiency and the reasonability of producing are considered, the polishing operation of per pass needs the operating personnel of two jointly to complete, this causes following problem: the efficiency of manual production is comparatively low, can not meet a large amount of production of industry; There is larger unstability in manually-operated, and the technique for grinding precision is poor and control difficulty, causes product quality to be difficult to guarantee; Personal management is difficulty comparatively, must drop into a large amount of management costs; Current librarian use cost is higher, has increased the input of cost.
The utility model content
The technical problems to be solved in the utility model is to provide a kind of mirror steel plate of mechanical automation except machine for colloidal particle, with improve production efficiency and product quality, reduces production costs.
Mirror steel plate described in the utility model is except machine for colloidal particle, the upper spider and the lower bearing bracket that comprise upper/lower terminal, upper and lower frame is fixedly connected with, brush wheel elevating mechanism along the upper spider lifting is arranged, with the lifting motor that drives the motion of brush wheel elevating mechanism, the roll shaft that presses down of two conveyings or fixed plate is equipped with at the top of lower bearing bracket, one of them is initiative roll shaft, another is driven roll shaft, initiative roll shaft is connected with driving gear, two press down between roll shaft the ratio roll shaft be equipped with the initiative roll shaft motion, and the roll shaft drive motors that drives the initiative roll shaft motion also is housed on lower bearing bracket;
Described brush wheel elevating mechanism comprises elevator platform, the upper pressure roller shaft of two conveyings or fixed plate is equipped with in the bottom of elevator platform, on two, pressure roller shaft and two presses down roll shaft relative engagement in twos, be connected with driven gear on the upper pressure roller shaft coordinated with initiative roll shaft, driven gear and driving gear gear motion, the brush wheel group is housed between pressure roller shaft on two, the lifting screw that drives the lifting of brush wheel group also is housed on elevator platform, and drive the handwheel of lifting screw motion;
Described brush wheel group comprises the brush wheel of the sheet material of polishing, with the brush wheel drive motors that drives the brush wheel motion, brush wheel and brush wheel drive motors are arranged on elevator platform by the moving linear slide rail of can swinging sideward, motor reducer also is housed on elevator platform, on the force-output shaft of motor reducer, eccentric wheel is housed, eccentric wheel is connected with linear slide rail by swing arm and drives its motion.
Mirror steel plate described in the utility model is except machine for colloidal particle, initiative roll shaft rotates around its axle center under the drive of roll shaft drive motors, when initiative roll shaft rotates, driving motor drives driven roll shaft and the motion of ratio roll shaft by gear-box, driving gear drives pressure roller shaft motion on two by the driven gear with its engagement again, sheet material is in upper pressure roller shaft with press down under the drive of roll shaft and send into therebetween, sheet material is in the process of advancing, and brush wheel carries out polishing work to sheet material; In the time of the brush wheel motion, motor reducer starts and drives wobbler action, and eccentric wheel, again by the swing arm driving linear slide rail, makes brush wheel backswing on two side directions moving.Along with the carrying out of polishing work, brush wheel can constantly consume, and its consumption can pass through the brush volt-ammeter and show, and can adjust screw mechanism by handwheel and be repaired, and makes polishing work can continue successfully to carry out.After polishing work completes, upper pressure roller shaft and press down the sheet material that roll shaft will complete polishing work and deliver to next procedure, and new sheet material to be processed is sent into to equipment and continue new polishing work.And need to change when brush wheel wears up to, or equipment needs maintenance, while safeguarding, start lifting motor to order about the brush wheel elevating mechanism and rise, and can carry out brush wheel replacing or plant maintenance, also can polish and be unlikely to make production line to stop by the person of leting people continuation simultaneously.Use this equipment polishing processing PCB sheet material, the staff traditional by the mechanical automation equipment replacement processed, and its production efficiency greatly is provided, and meets the requirement of industrialized mass; Mechanical automation equipment has high stability and high accuracy, guarantees its product quality, makes product quality be effectively controlled; Effectively reduce librarian use cost and management cost, input reduces production costs; The brush wheel elevating mechanism has larger rise space, is convenient to the plant maintenance operation.
The accompanying drawing explanation
Fig. 1-3rd, mirror steel plate removes the structural representation of machine for colloidal particle.
Fig. 4-6th, mirror steel plate shown in Fig. 1 is except the structural representation of the brush wheel elevating mechanism of machine for colloidal particle.
Fig. 7, the 8th, mirror steel plate shown in Fig. 1 is except the structural representation of the brush wheel group of machine for colloidal particle.
Fig. 9, the 10th, mirror steel plate shown in Fig. 1 is except the partial schematic diagram of machine for colloidal particle.
Figure 11 is the cross-sectional schematic of mirror steel plate shown in Fig. 2 except the A-A place of machine for colloidal particle.
Figure 12-14th, mirror steel plate shown in Fig. 1 is except the partial schematic diagram at the upper pressure roller shaft place of machine for colloidal particle.
Figure 15, the 16th, mirror steel plate shown in Fig. 1 is except the connection diagram that presses down roll shaft and ratio roll shaft of machine for colloidal particle.
Figure 17 is the cross-sectional schematic of mirror steel plate shown in Figure 16 except the B-B place of machine for colloidal particle.
The specific embodiment
As shown in Fig. 1-8.
Mirror steel plate described in the utility model is except machine for colloidal particle, comprise, the upper spider 1 at lower two ends and lower bearing bracket 2, on, lower bearing bracket is fixedly connected with, have along the brush wheel elevating mechanism 3 of upper spider 1 lifting, with the lifting motor 4 that drives 3 motions of brush wheel elevating mechanism, the top of lower bearing bracket 2 be equipped with two carry or fixed plate press down roll shaft 5, one of them is initiative roll shaft 51, another is driven roll shaft 52, initiative roll shaft 51 is connected with driving gear 61, two press down between roll shaft 5 the ratio roll shaft 7 be equipped with initiative roll shaft 51 motions, the roll shaft drive motors 8 that drives initiative roll shaft 51 motions also is housed on lower bearing bracket 2, described brush wheel elevating mechanism 3 comprises elevator platform 31, the upper pressure roller shaft 32 of two conveyings or fixed plate is equipped with in the bottom of elevator platform 31, on two, pressure roller shaft 32 and two presses down roll shaft 5 relative engagement in twos, be connected with driven gear 62 on the upper pressure roller shaft 32 coordinated with initiative roll shaft 51, driven gear 62 and driving gear 61 gear motions, brush wheel group 9 is housed between pressure roller shaft 32 on two, the lifting screw that drives 9 liftings of brush wheel group also is housed on elevator platform 31, and drives the handwheel 33 of lifting screw motion, described brush wheel group 9 comprises the brush wheel 91 of the sheet material of polishing, with the brush wheel drive motors 92 that drives brush wheel 91 motions, brush wheel 91 is arranged on elevator platform 31 by the moving linear slide rail 93 of can swinging sideward with brush wheel drive motors 92, motor reducer 94 also is housed on elevator platform 31, eccentric wheel 95 is housed on the force-output shaft of motor reducer 94, and eccentric wheel 95 is connected with linear slide rail 93 by swing arm 96 and drives its motion.
Initiative roll shaft rotates around its axle center under the drive of roll shaft drive motors, when rotating, initiative roll shaft drives driving gear, driven roll shaft and the motion of ratio roll shaft, driving gear drives pressure roller shaft motion on two by the driven gear with its engagement again, sheet material is in upper pressure roller shaft with press down under the drive of roll shaft and send into therebetween, sheet material is in the process of advancing, and brush wheel carries out polishing work to sheet material; In the time of the brush wheel motion, motor reducer starts and drives wobbler action, and eccentric wheel, again by the swing arm driving linear slide rail, makes brush wheel backswing on two side directions moving.Along with the carrying out of polishing work, brush wheel can constantly consume, and its outside dimension constantly reduces, and now rotates handwheel, by lifting screw drive brush wheels, and then the position of adjustment brush wheel, make polishing work can continue successfully to carry out.After polishing work completes, upper pressure roller shaft and press down the sheet material that roll shaft will complete polishing work and deliver to next procedure, and new sheet material to be processed is sent into to equipment and continue new polishing work.And need to need to change when brush wheel wears up to, or equipment needs maintenance, while safeguarding, start lifting motor to order about the brush wheel elevating mechanism and rise, and can carry out brush wheel replacing or plant maintenance.Use this equipment polishing processing PCB sheet material, the staff traditional by the mechanical automation equipment replacement processed, and its production efficiency greatly is provided, and meets the requirement of industrialized mass; Mechanical automation equipment has high stability and high accuracy, guarantees its product quality, makes product quality be effectively controlled; Effectively reduce librarian use cost and management cost, input reduces production costs; The brush wheel elevating mechanism has larger rise space, is convenient to the plant maintenance operation.
As shown in Figure 1.
Described mirror steel plate is except machine for colloidal particle, lifting motor 4 is arranged on the top of upper spider 1, the active rotating shaft 11 rotated around its axis is arranged, with the driven spindle 12 with active rotating shaft 11 motions, active rotating shaft 11 is arranged on lifting motor 4 and with its motion, driven spindle 12 is arranged on upper spider 1, also have a pair of intermeshing lifting motor gear to be arranged on respectively on active rotating shaft 11 and driven spindle 12, there is sprocket wheel 13 to be arranged on respectively on driven spindle 12 and lower bearing bracket 2, 13, relative sprocket wheel connects by elevating chain 14, the two ends of elevating chain 14 are connected with pull bar 15, pull bar 15 is connected on elevator platform 31, described lifting motor 31 is motor reducers.During work, lifting motor drives active rotating shaft and rotates, active rotating shaft drives the driven spindle rotation by the transfer function of lifting motor gear again, and the sprocket wheel simultaneously driven on it moves, and then make elevating chain move, and elevating chain is connected with elevator platform by pull bar, so drive the brush wheel elevating mechanism, move up and down.Lifting motor is arranged on top, and it is simple for structure; And transmit motion by the mode of gear-linked, and job stability is strong, and the equipment degree of jitter is low, and noise is little.
As shown in Fig. 9,10.
Described mirror steel plate is except machine for colloidal particle; guide pillar 16 is housed on upper spider 1; the guide pin bushing 17 be inserted in guide pillar 16 is housed while dropping to low level on elevator platform 31; screw in the nut 18 on guide pillar 16 while also having guide pin bushing 17 to be inserted in guide pillar 16; with around guide pillar 16, rotate stir sensing chip 19; when nut 18 is tightened on guide pillar 16, driving is stirred sensing chip 19 and is gone to desired location, also has to detect to stir the safe inductive device 20 that sensing chip 19 goes to desired location.During work, when the brush wheel group drops to working position, guide pin bushing is inserted in guide pillar, nut screws in guide pillar simultaneously, until nut drives while screwing and stirs sensing chip and go to desired location, the safe inductive device detects stirs sensing chip, and then forms induced signal and be sent to the control processing terminal, finally just controls brush wheel and carries out polishing work.The location that utilizes the cooperation between guide pin bushing and guide pillar to realize brush wheel, and, by safe inductive device detection and location situation, make location more accurate, obtain higher machining accuracy, and increased the security of equipment.
As shown in figure 11.
, except machine for colloidal particle, there is gap in described mirror steel plate between the projection of central axis on horizontal plane of the central axis of brush wheel 91 and ratio roll shaft 7, and gap length is 10mm; The diameter of ratio roll shaft 7 is greater than the diameter that presses down roll shaft 5; The axial length of ratio roll shaft 7 is less than processed sheet material length, and the both sides of ratio roll shaft 7 are respectively than the short 5mm of processed sheet material.During work, there are certain eccentric throw in brush wheel and ratio roll shaft, and while making brush wheel press down polishing sheet material, accessible brush width is larger, and the polishing effect is more obvious; The radial load that during because of polishing, the ratio roll shaft need to bear is huge, and adoption rate roll shaft external diameter can strengthen the load-bearing capacity of ratio roll shaft than pressing down the design that roll shaft is larger, obtains better polishing effect; The axial plane width of ratio roll shaft is less than the sheet material of processing, and the wearing and tearing of U-lag shape appear in the axial plane of the rear ratio roll shaft that can prevent from working long hours, and affect the quality of product.
As shown in Figure 7.
Described mirror steel plate is except machine for colloidal particle, has and can be blown into air to the swivel joint 21 in the bearing stiff end of brush wheel 91, and swivel joint 21 is arranged on the bearing two ends of brush wheel 91.During work, air is blown into to the bearing stiff end at brush wheel two ends and it is lowered the temperature, the high temperature produced in the time of can reducing brush wheel work, guarantee job security, extends the service life of brush wheel.
As shown in Fig. 1,4,5,6.
Described mirror steel plate is except machine for colloidal particle, and the inboard of upper spider 1 has chute 22 longitudinally, and the propelling sheave 23 rolled along chute 22 is equipped with in the both sides of brush wheel elevating mechanism 3; Lifting decelerator 24 is housed on elevator platform 31, and handwheel 33 is connected with lifting decelerator 24 by hand-operated rotating shaft 25, and lifting decelerator 24 is connected with lifting screw and drives its motion.Propelling sheave is set on elevating mechanism, makes the more smooth and easy and safety of the movement of brush wheel elevating mechanism; During work, when needs are adjusted the brush wheel position, rotate handwheel, handwheel connects lifting decelerator by hand-operated rotating shaft, lifting decelerator drives lifting screw work again and then drives brush wheel and moves, and by the effect adjustment of lifting decelerator, transmits amplitude, can adjust gradually more lentamente brush wheel, obtain the adjustment precision of more increasing, make its course of work more safe and reliable simultaneously.
As shown in Figure 12-14.
Described mirror steel plate, except machine for colloidal particle, is equipped with the holder 26 of fixing upper pressure roller shaft 32 on elevator platform 31, upper pressure roller shaft 32 is connected on holder 26 by connecting base bearing 27, and 32 of holder 26 and upper pressure roller shaft also are equipped with Compress Spring 28.Between holder and upper pressure roller shaft, Compress Spring is set, can prevents that pressure roller shaft from getting loose, and when sheet material by the time can also play cushioning effect.
As shown in Figure 1.
Described mirror steel plate is except machine for colloidal particle, and roll shaft drive motors 8 is motor reducing motors; Adjustable for height adjustment pin 10 also is equipped with in the bottom of lower bearing bracket 2.In the bottom of equipment, the adjustment pin is set, the height of adjustable apparatus all directions, make equipment obtain better balance, and can adapt to slight non-planarization ground.
As shown in Figure 15-17.
Described mirror steel plate, except machine for colloidal particle, is equipped with driven sprocket 41 on initiative roll shaft 51, and is connected with roll shaft drive motors 8 by driven sprocket 41, and lower bearing bracket 2 is provided with gear-box 42, and driving gear 61 is arranged in gear-box 42; 42 of ratio roll shaft gear 43 and driving gears with ratio roll shaft 7, being connected are connected by gear drive, and the driven voller shaft gear 44 be connected with driven roll shaft 52 is connected by gear drive with 43 of ratio roll shaft gears; Also be provided with gasket seal on gear-box 42.Press down roll shaft and adopt the gear forms transmission, its equipment operation noise is lower, and degree of jitter is lower during polishing work, can effectively improve the quality of products.
Claims (10)
1. a mirror steel plate is except machine for colloidal particle, comprise, the upper spider at lower two ends (1) and lower bearing bracket (2), on, lower bearing bracket is fixedly connected with, it is characterized in that: have along the brush wheel elevating mechanism (3) of upper spider (1) lifting, with the lifting motor (4) that drives brush wheel elevating mechanism (3) motion, the top of lower bearing bracket (2) be equipped with two carry or fixed plate press down roll shaft (5), one of them is initiative roll shaft (51), another is driven roll shaft (52), initiative roll shaft (51) is connected with driving gear (61), two press down between roll shaft (5) the ratio roll shaft (7) be equipped with initiative roll shaft (51) motion, the roll shaft drive motors (8) that drives initiative roll shaft (51) motion also is housed on lower bearing bracket (2),
Described brush wheel elevating mechanism (3) comprises elevator platform (31), the upper pressure roller shaft (32) of two conveyings or fixed plate is equipped with in the bottom of elevator platform (31), pressure roller shaft on two (32) and two presses down roll shaft (5) relative engagement in twos, be connected with driven gear (62) on the upper pressure roller shaft (32) coordinated with initiative roll shaft (51), driven gear (62) and driving gear (61) gear motion, brush wheel group (9) is housed between pressure roller shaft on two (32), the lifting screw that drives brush wheel group (9) lifting also is housed on elevator platform (31), with the handwheel (33) that drives the lifting screw motion,
Described brush wheel group (9) comprises the brush wheel (91) of the sheet material of polishing, with the brush wheel drive motors (92) that drives brush wheel (91) motion, brush wheel (91) is arranged on elevator platform (31) by the moving linear slide rail (93) of can swinging sideward with brush wheel drive motors (92), motor reducer (94) also is housed on elevator platform (31), eccentric wheel (95) is housed on the force-output shaft of motor reducer (94), and eccentric wheel (95) is connected with linear slide rail (93) by swing arm (96) and drives its motion.
2. mirror steel plate according to claim 1 is except machine for colloidal particle, it is characterized in that: lifting motor (4) is arranged on the top of upper spider (1), the active rotating shaft (11) rotated around its axis is arranged, with the driven spindle (12) with active rotating shaft (11) motion, active rotating shaft (11) is arranged on lifting motor (4) and with its motion, driven spindle (12) is arranged on upper spider (1), also have a pair of intermeshing lifting motor gear to be arranged on respectively on active rotating shaft (11) and driven spindle (12), there is sprocket wheel (13) to be arranged on respectively on driven spindle (12) and lower bearing bracket (2), between relative sprocket wheel (13), by elevating chain (14), connect, the two ends of elevating chain (14) are connected with pull bar (15), pull bar (15) is connected on elevator platform (31).
3. mirror steel plate according to claim 1 is except machine for colloidal particle, it is characterized in that: guide pillar (16) is housed on upper spider (1), the guide pin bushing (17) be inserted in guide pillar (16) is housed while dropping to low level on elevator platform (31), screw in the nut (18) on guide pillar (16) while also having guide pin bushing (17) to be inserted in guide pillar (16), with around guide pillar (16), rotate stir sensing chip (19), when nut (18) is tightened on guide pillar (16), driving is stirred sensing chip (19) and is gone to desired location, also have to detect and stir the safe inductive device (20) that sensing chip (19) goes to desired location.
4. mirror steel plate according to claim 1, except machine for colloidal particle, is characterized in that: between the projection of central axis on horizontal plane of the central axis of brush wheel (91) and ratio roll shaft (7), have gap.
5. remove machine for colloidal particle according to the described mirror steel plate of claim 1 or 4, it is characterized in that: the diameter of ratio roll shaft (7) is greater than the diameter that presses down roll shaft (5), and the axial length of ratio roll shaft (7) is less than processed sheet material length.
6. mirror steel plate according to claim 1, except machine for colloidal particle, is characterized in that: have and can be blown into air to the interior swivel joint (21) of the bearing stiff end of brush wheel (91), swivel joint (21) is arranged on the bearing two ends of brush wheel (91).
7. mirror steel plate according to claim 1 is except machine for colloidal particle, and it is characterized in that: the inboard of upper spider (1) has chute (22) longitudinally, and the propelling sheave (23) rolled along chute (22) is equipped with in the both sides of brush wheel elevating mechanism (3).
8. mirror steel plate according to claim 1 is except machine for colloidal particle; it is characterized in that: lifting decelerator (24) is housed on elevator platform (31); handwheel (33) is connected with lifting decelerator (24) by hand-operated rotating shaft (25), and lifting decelerator (24) is connected with lifting screw and drives its motion.
9. mirror steel plate according to claim 1 is except machine for colloidal particle; it is characterized in that: the holder (26) that fixing upper pressure roller shaft (32) is housed on elevator platform (31); it is upper that upper pressure roller shaft (32) is connected to holder (26) by connecting base bearing (27), between holder (26) and upper pressure roller shaft (32), Compress Spring (28) also is housed.
10. mirror steel plate according to claim 1 is except machine for colloidal particle, it is characterized in that: driven sprocket (41) is installed on initiative roll shaft (51), and be connected with roll shaft drive motors (8) by driven sprocket (41), lower bearing bracket (2) is provided with gear-box (42), and driving gear (61) is arranged in gear-box (42); Be connected by gear drive between the ratio roll shaft gear (43) be connected with ratio roll shaft (7) and driving gear (61), be connected by gear drive between the driven voller shaft gear (44) be connected with driven roll shaft (52) and ratio roll shaft gear (43); Gear-box also is provided with gasket seal on (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320405530.5U CN203380744U (en) | 2013-07-09 | 2013-07-09 | Machine for removing colloidal particles on polished steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320405530.5U CN203380744U (en) | 2013-07-09 | 2013-07-09 | Machine for removing colloidal particles on polished steel plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203380744U true CN203380744U (en) | 2014-01-08 |
Family
ID=49869270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320405530.5U Expired - Lifetime CN203380744U (en) | 2013-07-09 | 2013-07-09 | Machine for removing colloidal particles on polished steel plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203380744U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551954A (en) * | 2014-10-17 | 2015-04-29 | 无锡市新加源冶金机械制造有限公司 | All-in-one de-rusting and drying machine |
| CN106181749A (en) * | 2016-08-18 | 2016-12-07 | 肇庆市森美金属有限公司 | A kind of hydraulic gyration grinder |
-
2013
- 2013-07-09 CN CN201320405530.5U patent/CN203380744U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551954A (en) * | 2014-10-17 | 2015-04-29 | 无锡市新加源冶金机械制造有限公司 | All-in-one de-rusting and drying machine |
| CN106181749A (en) * | 2016-08-18 | 2016-12-07 | 肇庆市森美金属有限公司 | A kind of hydraulic gyration grinder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140108 |