CN203379773U - Environment-friendly treatment system for setting machine - Google Patents

Environment-friendly treatment system for setting machine Download PDF

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Publication number
CN203379773U
CN203379773U CN201320502295.3U CN201320502295U CN203379773U CN 203379773 U CN203379773 U CN 203379773U CN 201320502295 U CN201320502295 U CN 201320502295U CN 203379773 U CN203379773 U CN 203379773U
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China
Prior art keywords
section
water
ultrafiltration
super
filtering
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Expired - Lifetime
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CN201320502295.3U
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Chinese (zh)
Inventor
郑锡明
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WUXI SUN HILL NEW ENERGY TECHNOLOGY Co Ltd
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WUXI SUN HILL NEW ENERGY TECHNOLOGY Co Ltd
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Abstract

The utility model discloses an environment-friendly treatment system for a setting machine. The system comprises a water bath spray section, a super-filtration section and an electrostatic filter section, wherein the water bath spray section is communicated with the super-filtration section; the super-filtration section is communicated with the electrostatic filter section; the water bath spray section is provided with a nozzle; the super-filtration section is provided with super-filtration cotton; the electrostatic filter section is provided with an electrostatic generator; the water bath spray section is communicated with a filtering sedimentation tank; the super-filtration section is communicated with the filtering sedimentation tank. Waste smoke passes through the water bath spray section, oil gas is condensed into oil with large particles and falls down, partial particles fall down, oil drops and particles flow into the filtering sedimentation tank along with wastewater; waste smoke passes through glass-fiber super-filtration cotton of the super-filtration section, so that tar, water beads and partial particles are filtered, and particles fall down and enter into the filtering sedimentation tank; the waste smoke enters into the electrostatic filter section, and the rest particles and oil drops cannot be discharged in the electrostatic magnetic field and fall into the glass-fiber super-filtration cotton; finally, clean air is discharged from the treatment system.

Description

The forming machine environment-friendly disposal system
Technical field
The utility model relates to a kind of environmental protecting device, more specifically relates to a kind of useless smoke processing system of forming machine equipment.
Background technology
Framing shaping machine is in when work, needs the high temperature hot gas processing of finalize the design, and the oil-containing produced in running, dirt, the direct discharge of fibrous useless flue gas pollute the environment.Existing framing shaping machine self with filtration system too simple, can not totally be discharged in air by the harmful substance in the flue gas that gives up is clear; The environment friendly system complex structure that existing framing shaping machine is supporting, the flue gas that generally will give up carries out the multi-step processing, and the cycle is long, and the equipment price costliness, has increased the input cost that uses producer.
The utility model content
The purpose of this utility model is to provide a kind of forming machine environment-friendly disposal system, solves one or more of above-mentioned prior art problem.
According to an aspect of the present utility model, a kind of forming machine environment-friendly disposal system is disclosed, comprise water-bath spraying section, ultrafiltration section and electro static filtering section, the water-bath spraying section is communicated with the ultrafiltration section, and the ultrafiltration section is communicated with the electro static filtering section, and the water-bath spraying section is provided with shower nozzle, the ultrafiltration section is provided with the ultrafiltration cotton, the electro static filtering section is provided with electrostatic generator, and the water-bath spraying section is communicated with filtering settling pond, and the ultrafiltration section is communicated with filtering settling pond.Its beneficial effect is, the useless flue gas of discharging from forming machine is through the water-bath spraying section, and the temperature of at first useless flue gas is lowered, the water of the water-bath spraying section flue gas cool-down that will give up, oil gas condensation in useless flue gas, the oil droplet that becomes larger particles falls, and a part of particle in secondly useless flue gas is cleaned; The water-bath spraying section is communicated with filtering settling pond, and the water-bath spraying section is rinsed the waste water got off and flowed in filtering settling pond; Useless flue gas through the water-bath spraying section enters into the ultrafiltration section, and after glass ultrafiltration cotton, tar, the globule and a part of impurity particle thing in useless flue gas are filtered, and particle falls, and enters in filtering settling pond; The useless flue gas filtered through the ultrafiltration section enters the electro static filtering section, in the electromagnetostatic field produced at electrostatic generator, remaining impurity particle thing can't be discharged, drop in glass ultrafiltration cotton, regularly replace glass ultrafiltration cotton by operating personnel, what finally from this treatment system, discharge is clean air, reaches the requirement of environment protection emission.
In some embodiments, the water-bath spraying section comprises three shower nozzles, and three shower nozzles are spaced.Its beneficial effect is, the water sprayed in shower nozzle carries out preliminary cleaning to flue gas, and flue gas is successively by three shower nozzles, and such setting reaches the effect of further cleaning flue gas.
In some embodiments, the water-bath spraying section is provided with three inspection openings, and the position of three inspection openings is corresponding one by one with the position of three shower nozzles.Inspection opening handled easily personnel carry out inspection and maintenance to shower nozzle.
In some embodiments, the electro static filtering section is provided with the pipeline that electrostatic generator and Duo Gen be arranged in parallel.Its beneficial effect is that electrostatic generator is in order in the electro static filtering section, to produce electromagnetostatic field, thereby will stay the electro static filtering section with a small amount of particle of residue in the flue gas of discharge, is unlikely to be discharged in air; It is in order to control the speed of gas discharging that many parallel pipelines are set, and prevents from that gas velocity discharge is too fast a small amount of particle contained in gas is taken in air.
In some embodiments, be provided with screen pack on the cross section in filtering settling pond.Its beneficial effect is, screen pack top is made as the first filtering settling pond, and the screen pack bottom is made as the second filtering settling pond.On the sidewall of the second filtering settling pond by three cross currents of water pump and water-bath spraying section.The impurity of discharging from water-bath spraying section and ultrafiltration section enters in sedimentation and filtration, through screen pack, be filtered in the first filtering settling pond, water flows in the second filtering settling pond by screen pack, and the water flowed in the second filtering settling pond enters the water-bath spraying section by water pump after precipitation.
In some embodiments, filtering settling pond is connected by water pump with the water spray section.Its beneficial effect is that water pump is carried the water-bath spraying section by the water in filtering settling pond, continues the flue gas in the water-bath spraying section is cleaned.
The accompanying drawing explanation
Fig. 1 is the structural representation of the utility model one embodiment forming machine environment-friendly disposal system;
Fig. 2 is the structural representation of the water-bath spraying section of the utility model one embodiment forming machine environment-friendly disposal system;
Fig. 3 be the utility model one embodiment forming machine environment-friendly disposal system the ultrafiltration section face generalized section;
Fig. 4 is the elevational schematic view of the fillter section of the utility model one embodiment forming machine environment-friendly disposal system;
Fig. 5 be the utility model one embodiment forming machine environment-friendly disposal system the electro static filtering section face cross-sectional schematic;
Fig. 6 is the cross sectional representation of the electro static filtering section of the utility model one embodiment forming machine environment-friendly disposal system;
Fig. 7 is the structural representation of the top cover of the utility model one embodiment forming machine environment-friendly disposal system.
The specific embodiment
Below in conjunction with Figure of description 1, to accompanying drawing 7, the utility model is described in more detail.
The utility model discloses a kind of forming machine environment-friendly disposal system, comprises water-bath spraying section 1, ultrafiltration section 2 and electro static filtering section 3.
Water-bath spraying section 1 is communicated with ultrafiltration section 2, and ultrafiltration section 2 is communicated with electro static filtering section 3.Water-bath spraying section 1 is provided with shower nozzle, and ultrafiltration section 2 is provided with the ultrafiltration cotton, and electro static filtering section 3 is provided with electrostatic generator 31.1 section of water-bath spraying is communicated with filtering settling pond 4, and ultrafiltration section 2 is communicated with filtering settling pond 4.
The rectangular tubulose that water-bath spraying section 1 is horizontally set, cross section is square, the material selection aluminium alloy.The air inlet place of water-bath spraying section 1 is equipped with air-introduced machine 13, contributes to pending useless flue gas to enter water-bath spraying section 1.Be provided with 14, three water inlet pipes 14 of three water inlet pipes in water-bath spraying section 1 spaced along the caliber direction of the rectangular pipe of water-bath spraying section 1.Three water inlet pipes 14 enter water-bath spraying section 1 and are arranged on vertically water-bath spraying section 1 from the upper surface of water-bath spraying section 1.The other end of three water inlet pipes 14 is welded on the bottom of water-bath spraying section 1.The middle part of three water inlet pipes 14 is separately installed with shower nozzle.In this enforcement, sprinkler selection umbrella shape shower nozzle 11.Umbrella shape shower nozzle 11 water out is the umbrella shape shape and falls, and guarantees that water fully contacts with flue gas.It is corresponding one by one with the position of three umbrella shape shower nozzles 11 that water-bath spraying section 1 is provided with the position of 15, three the first inspection doors 15 of three the first inspection doors.It is cylindrical tube that the first inspection door 15 is provided with the first inspection opening 151, the first inspection openings 151, is vertically installed in the first inspection door 15.At first operating personnel observe umbrella shape shower nozzle 11 by the first inspection opening 151, and after umbrella shape shower nozzle 11 breaks down, operating personnel open 15 pairs of umbrella shape shower nozzles 11 of the first inspection door and keeped in repair.
Water-bath spraying section 1 is connected by the first flange 16 with ultrafiltration section 2.Water-bath spraying section 1 is equipped with the silica gel sealing bar with ultrafiltration section 2 junctions, prevents pending flue gas leakage.Ultrafiltration section 2 tops are the cuboid pipe 23 vertically arranged, and the bottom of ultrafiltration section 2 is inverted terrace with edge 24.Water-bath spraying section 1 is connected on the sidewall of ultrafiltration section 2.The cross section of ultrafiltration section 2 is square, the material selection aluminium alloy.Ultrafiltration section 2 tops are provided with the ultrafiltration cotton.In the present embodiment, the glass ultrafiltration cotton 21 that the ultrafiltration cotton is sun mountain, Wuxi new forms of energy Science and Technology Ltd..It is corresponding with the position of glass ultrafiltration cotton 21 that ultrafiltration section 2 is horizontally arranged with the position of the second inspection door 22, the second inspection doors 22.The second inspection door 22 is provided with six the second inspection openings 221, the second and checks that 221 holes are circular tube shaped, is vertically installed in the second inspection door 22.Operating personnel check the service condition of glass ultrafiltration cotton 21 by the second inspection opening 221, when glass ultrafiltration cotton 21 can not re-use, operating personnel open the second inspection door 22 and change glass ultrafiltration cotton 21.The cross-sectional area of ultrafiltration section 2 is larger, and the speed that flue gas passes through in ultrafiltration section 2 is lower, and flue gas can be fully cooling on the one hand, and the oil gas in flue gas obtains abundant condensation; On the other hand, flue gas is less by the resistance of glass ultrafiltration cotton 21, and the solid particle in flue gas, moisture content can fully be adsorbed by glass ultrafiltration cotton 21.
Ultrafiltration section 2 is connected by the second flange with electro static filtering section 3.Ultrafiltration section 2 is provided with the silica gel sealing bar with electro static filtering section 3 junctions, prevents pending flue gas leakage.Electro static filtering section 3 outer surfaces are the cuboid pipe, and the inner surface of electro static filtering section 3 is circular tube shaped, and the material of electro static filtering section 3 is aluminium alloy.Electro static filtering section 3 is provided with the aluminum alloy material pipeline 32 that electrostatic generator 31 and Duo Gen be arranged in parallel.Electrostatic generator 31 is arranged on the import department of ultrafiltration section 2, and pipeline 32 is parallel with the pipe of electro static filtering section 3 inner surfaces.
The flue gas of discharging from forming machine is through water-bath spraying section 1, the temperature of flue gas is reduced by the water of umbrella shape shower nozzle 11 ejections, make oil gas condensation in flue gas, the oil droplet that becomes larger particles falls, and a part of particle in flue gas is also cleaned and drops by the water of umbrella shape shower nozzle 11 ejections in addition; Water-bath spraying section 1 is communicated with filtering settling pond 4, and the waste water that water-bath spraying section 1 is rinsed flows in filtering settling pond 4.Flue gas through water-bath spraying section 1 enters into ultrafiltration section 2, and after glass ultrafiltration cotton 21, tar, the globule and the particle in useless flue gas is by a part by the cotton absorption of glass ultrafiltration, and a part falls along inverted terrace with edge 24 and enters in filtering settling pond 4.The flue gas filtered through ultrafiltration section 2 enters electro static filtering section 3, and in the electromagnetostatic field produced at electrostatic generator 31, remaining tar, particle can't be discharged, and drop on glass ultrafiltration cotton 21, by operating personnel, regularly replace glass ultrafiltration cotton 21, cleaning rubbish.Thereby what finally from this treatment system, discharge is clean air, reaches the requirement of environment protection emission.
Be provided with screen pack 40 on cross section in filtering settling pond 4, screen pack 40 tops are made as the first filtering settling pond 41, and the screen pack bottom is made as the second filtering settling pond 42.On the sidewall of the second filtering settling pond 42, by water pump 43, with three water pipes 14 of water-bath spraying section 1, be communicated with.The impurity particle thing of discharging from water-bath spraying section 1 and ultrafiltration section 2 enters in filtering settling pond 4, through screen pack 40, is filtered in the first filtering settling pond 41, and water flows in the second filtering settling pond 42 by filter screen 40.The water flowed in the second filtering settling pond 42 enters water-bath spraying section 1 by water pump 43 after precipitation.Impurity in filtering settling pond 4 is by operating personnel's periodic cleaning.Water in filtering settling pond 4 regularly is replaced with clear water by operating personnel.In the other embodiment, the waste water in filtering settling pond 4 can also be caused in oil water separator and carry out water-oil separating, then by the clear water conveying meeting filtering settling pond 4 obtained after water-oil separating in order to recycle.
The upper end of electro static filtering section 3 is provided with top cover 5, and electro static filtering section 3 is connected by three-flange 33 with top cover 5, and electro static filtering section 3 is provided with silica gel sealing ring with top cover 5 junctions, prevents Leakage Gas to be discharged.Top cover 5 is cylindrical tube pipeline 51 with electro static filtering section 3 junctions, is connected with the round table-like pipeline 52 of hollow on cylindrical tube pipeline 51, is connected with the opening 53 of cylindrical tube on round platform tubular pipeline 52, and treated flue gas is discharged from the opening 53 of top cover 5.
In the present embodiment, the material selection aluminium alloy of the pipeline in water-bath spraying section 1, ultrafiltration section 2, electro static filtering section 3 and electro static filtering section 3 is made, and in actual applications, can also select other metal to make as iron, copper etc.
The above describes in detail embodiments more of the present utility model by reference to the accompanying drawings, but the utility model is not limited to above-mentioned embodiment, in the ken possessed those of ordinary skills, can also under the prerequisite that does not break away from aim of the present invention, make various variations.

Claims (6)

1. forming machine environment-friendly disposal system, it is characterized in that, comprise water-bath spraying section (1), ultrafiltration section (2) and electro static filtering section (3), described water-bath spraying section (1) is communicated with described ultrafiltration section (2), described ultrafiltration section (2) is communicated with described electro static filtering section (3), described water-bath spraying section (1) is provided with shower nozzle, described ultrafiltration section (2) is provided with the ultrafiltration cotton, described electro static filtering section (3) is provided with electrostatic generator (31), described water-bath spraying section (1) is communicated with filtering settling pond (4), described ultrafiltration section (2) is communicated with described filtering settling pond (4).
2. forming machine environment-friendly disposal system according to claim 1, is characterized in that, described water-bath spraying section (1) comprises three shower nozzles, and described three shower nozzles are spaced.
3. forming machine environment-friendly disposal system according to claim 2, is characterized in that, described water-bath spraying section (1) is provided with three the first inspection doors (15), and described the first inspection door (15) is provided with the first inspection opening (151).
4. forming machine environment-friendly disposal system according to claim 3, is characterized in that, described electro static filtering section (3) is provided with electrostatic generator (31) and the many pipelines that be arranged in parallel (32).
5. forming machine environment-friendly disposal system according to claim 4, is characterized in that, the athwartship plane of described filtering settling pond (4) is provided with screen pack (40).
6. forming machine environment-friendly disposal system according to claim 5, is characterized in that, described filtering settling pond (4) is connected by water pump (43) with described water spray section (1).
CN201320502295.3U 2013-08-15 2013-08-15 Environment-friendly treatment system for setting machine Expired - Lifetime CN203379773U (en)

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Application Number Priority Date Filing Date Title
CN201320502295.3U CN203379773U (en) 2013-08-15 2013-08-15 Environment-friendly treatment system for setting machine

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Application Number Priority Date Filing Date Title
CN201320502295.3U CN203379773U (en) 2013-08-15 2013-08-15 Environment-friendly treatment system for setting machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108837657A (en) * 2018-08-02 2018-11-20 安徽鑫昆净化设备有限公司 A kind of spray water mist deduster
CN112057999A (en) * 2020-09-01 2020-12-11 山东慧君节能环保科技有限公司 Electromagnetic dust suppression multistage purification device for smoke dust of flame cutting machine and use method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108837657A (en) * 2018-08-02 2018-11-20 安徽鑫昆净化设备有限公司 A kind of spray water mist deduster
CN112057999A (en) * 2020-09-01 2020-12-11 山东慧君节能环保科技有限公司 Electromagnetic dust suppression multistage purification device for smoke dust of flame cutting machine and use method

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CX01 Expiry of patent term

Granted publication date: 20140108

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