CN203373723U - Dynamic compactor with functions of hooking automatically and unhooking at fixed height - Google Patents

Dynamic compactor with functions of hooking automatically and unhooking at fixed height Download PDF

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Publication number
CN203373723U
CN203373723U CN201320348565.XU CN201320348565U CN203373723U CN 203373723 U CN203373723 U CN 203373723U CN 201320348565 U CN201320348565 U CN 201320348565U CN 203373723 U CN203373723 U CN 203373723U
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CN
China
Prior art keywords
hammer
hydraulic cylinder
guide
unhooking
hook
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Expired - Fee Related
Application number
CN201320348565.XU
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Chinese (zh)
Inventor
胡全义
赵会谦
高付强
王斌
张仲驰
白银科
刘光伟
魏慧宾
陈建伟
吴宛生
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Zhengzhou Yutong Heavy Industry Co Ltd
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Zhengzhou Yutong Heavy Industry Co Ltd
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Priority to CN201320348565.XU priority Critical patent/CN203373723U/en
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Publication of CN203373723U publication Critical patent/CN203373723U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a dynamic compactor with functions of hooking automatically and unhooking at a fixed height. The dynamic compactor comprises a lifter, a hook positioning device and a guide-rod hammer. The hook positioning device comprises a hydraulic cylinder and a guide shield, the hydraulic cylinder is connected with an electrohydraulic control device, a piston rod of the hydraulic cylinder is hinged with a hook and a spring through pins, the upper end of the spring is hung on the top of the hydraulic cylinder, a limit plate is fixed on the guide shield, a limit pin is arranged at the bottom of the limit plate, two ends of the hook extend above the limit pin, and a bell-mouth is formed on the lower portion of the guide shield. The guide-rod hammer comprises a guide head, a positioning barrel and a hammer body, wherein the upper portion of the guide head is conical, the lower portion of the guide head is a circular truncated cone matched with the hook, and the upper portion of the positioning barrel is tapered while the lower portion thereof is cylindrical. Manual hooking is omitted, so that safety coefficient is increased, labor intensity of workers is reduced, and work efficiency is improved.

Description

The fixed high dynamic compactor with unhooking of automatic coupling
Technical field
The utility model belongs to the basic engineering construction field of mechanical technique, relates to a kind of dynamic compaction machinery that is applicable to the ground Combined Processing of foundation engineering.
Background technology
Through the research of strong tamping technology construction and the engineering practice of many decades, the scope of application and the construction field of strong rammer constantly enlarge both at home and abroad, strong punning design and construction forward high level technique diversity and complex technique development.In the face of the constantly ripe backward reality relative to equipment of domestic technique, dynamic consolidation construction circle is being paid close attention to trade trend with some engineering machinery technician that are familiar with dynamic consolidation construction technique, the design and development stage that enters the high level dynamic compaction machinery had, the improvement of carrying out construction technology had.Tamping machine equipment is in operation process, and the extension that need to repeat frequently hammer ram is tight, hammer ram is promoted to the action that certain altitude is thrown off again.At present, the common crawler crane pattern that the hammer ram operation adopts, increase the mechanical lever locking device of controlling the suspension hook rotation.During operation, manually-operated hook device hook, the hammer ram that hoists, the lever outer end is connected with main frame by wire rope, and after arriving setting height, wire rope is tightened, the pull lever position that goes out of lock, suspension hook rotates, and realizes rammer unhooking, free-falling.When the method breaks off relations, hammer ram separates slowly with suspension hook, makes suspension hook and boom device produce very large swing, reduces the life-span of associated mechanisms, suspension hook mouth of hook serious wear; Need the artificial hook-hanging motion that carries out, work under hard conditions and danger; Rammer unhooking need to be wire rope, adjusts hammer ram height inconvenience, and wire rope easily pulls hammer ram and departs from both allocations, the equipment availability inefficiency.
The utility model content
The purpose of this utility model is for above-mentioned the deficiencies in the prior art, provides a kind of automatic coupling fixed high dynamic compactor with unhooking, can extend application life, the raising job safety coefficient of dynamic compaction machinery.
The technical solution of the utility model realizes in the following manner: the fixed high dynamic compactor with unhooking of a kind of automatic coupling, comprise crane gear, positioning hanger device and guide rod hammer ram, described positioning hanger device comprises hydraulic cylinder and guiding protective cover, hydraulic cylinder is connected with electrofluidic control device, the piston rod of hydraulic cylinder is hinged by bearing pin and suspension hook, spring, the upper end of spring hangs over hydraulic cylinder top, be fixed with limiting plate on guiding protective cover, the limiting plate bottom is provided with spacer pin, stretch out above spacer pin at the suspension hook two ends, and the guiding protective cover bottom is horn mouth; Described guide rod hammer ram comprises guide head, positioning tube and hammer body, and the top of guide head is conical, the round platform of bottom for matching with suspension hook, and the top of positioning tube is that taper, bottom are cylindrical shape.
Described crane gear is dynamic compaction machinery, crawler crane, walk type crane or rubber tired crane.
Described hammer body is the hammer body that pane hammer, plane bottom hammer, bomb shape hammer, oval hammer, pyriform hammer, cylindrical hammer or periphery have outside cutting knife.
Automatic survey high-altitude device is housed on described crane gear, automatically survey the high-altitude device and comprise pressure sensor, encoder and center processor, pressure sensor is arranged on the elevator equalizing valve of crane gear measures its pressure, encoder is connected with elevator and records the elevator rotating cycle, the counting of center processor record coding device calculates the weight hoisting depth, according to pressure sensor signal in time to encoder tanks.
In the utility model, crane gear is pulled to aerial design elevation by the tractive wire rope by the guide rod hammer ram, controlling the positioning hanger device by the high control device remote control of automatic survey opens, thereby make the guide rod hammer ram rush at ground in the freely falling body mode, then transferring wire rope makes the positioning hanger device slip into and then tangle and it is promoted to design elevation along guide rod hammer ram guide housing, so repeated multiple times carry out operation that under above-mentioned hammer body, drop impact ground, hammer body hoist after, insert the filler that composite design requires and ground integral body is bulldozed in foundation pit; Then repeatedly carry out the above-mentioned operation tamped the foundations solid of rushing, finally obtain the composite foundation of high-bearing capacity.In use procedure, do not need artificial hook, can increase safety factor, reduce labor strength, increase work efficiency.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of positioning hanger device.
Fig. 3 is the structural representation of guide rod hammer ram.
Fig. 4 is the structural representation of pilot sleeve.
Fig. 5 is the control principle drawing of positioning hanger device.
The specific embodiment
As shown in Fig. 1 ~ 4, the utility model comprises crane gear 1, positioning hanger device 2 and guide rod hammer ram 4, described positioning hanger device 2 comprises hydraulic cylinder 5 and guiding protective cover 13, hydraulic cylinder 5 is connected with electrofluidic control device 7, the piston rod of hydraulic cylinder 5 is hinged by bearing pin 10 and suspension hook 12, spring 8, the upper end of spring 8 hangs on the hanger of hydraulic cylinder top, guiding protective cover 13 passes through fixedly limiting plate 9 of bolt 6, limiting plate 9 bottoms are provided with spacer pin 11, stretch out above spacer pin 11 at suspension hook 12 two ends, and guiding protective cover 13 bottoms are horn mouth; Described guide rod hammer ram 4 comprises guide head 13, positioning tube 14 and hammer body 16, and the top of guide head 13 is conical, and the top of positioning tube 14 is that taper, bottom are cylindrical shape.Hammer body 16 is connected with positioning tube 14 by junction plate 15, connecting bolt.
Described crane gear is provided with the high control device 3 of automatic survey, automatically surveys high control device 3 and comprises pressure sensor, encoder and center processor, and pressure sensor is arranged on crane gear elevator equalizing valve place, and encoder is connected with elevator.When suspension hook hangs weight, center processor receives the signal controlling encoder tanks that pressure sensor transmits, along with the lifting encoder of weight is counted the elevator rotating cycle, when arriving the setting number of turns (setting height=individual pen rope capacity * rotating cycle), center processor is controlled elevator braking remote control simultaneously and is controlled 2 unhook of positioning hanger device, thereby realizes fixed high automatic unhooking function.
Positioning hanger device 2 and guide rod hammer ram 4 courses of work are as follows: the piston rod of hydraulic cylinder 5 is flexible drives suspension hook 12 motions, and the spacing drive suspension hook 12 by spacer pin 11 opens and closure, realizes with the disengagement of guide rod hammer ram 4 and hangs tight action.Wherein the top of hydraulic cylinder 5 is connected with the suspension hook of crane gear, electrofluidic control device 7 is fixed on the top of positioning hanger device, when guide head 13 enters guiding protective cover 13 horn mouth, under Action of Gravity Field, positioning hanger device 2 continues to move down, under the effect of positioning tube 14, make positioning hanger device 2 and guide rod hammer ram 4 align, under Action of Gravity Field, suspension hook 12 is opened, guide head 13 enters in suspension hook, suspension hook 12 tangles guide head 13 by gravity closing, so just guide rod hammer ram 4 is tangled until be promoted to setting height.After arriving setting height, the electrofluidic control device 7 on positioning hanger device 3 tops moves down hydraulic cylinder 5 piston rods and suspension hook 12 under the double action of the control of automatically surveying high control device 2 and guide rod hammer ram 4 gravity, while in folding process, encountering spacer pin 11, suspension hook is opened, thereby make positioning hanger device 2 break away from and realize the action of breaking off relations with guide rod hammer ram 4, after breaking off relations, rely on the spring force cylinder piston rod to reset.
Described crane gear 1 is dynamic compaction machinery, crawler crane, walk type crane or rubber tired crane.
Described hammer body 16 is pane hammer, plane bottom hammer, bomb shape hammer, oval hammer, pyriform hammer, cylindrical hammer or the peripheral hammer body with outside cutting knife.
In practical work process, under the rotation of crane gear 1 elevator, by tractive wire rope positioning hanger device 2, utilize deadweight to fall the guide head 13 that entangles guide rod hammer ram 4 tops, forcing under dynamic action of vertical and horizontal counter-force point, force positioning hanger device 2 automatically to tangle the guide head of guide rod hammer ram 4, then after guide rod hammer ram 4 being promoted to design elevation, automatically survey high control device and can send remote signal to location hooking device 2, positioning hanger device 2 receive signal after cylinder action hammer ram 16 is deviate from, and then make hammer body rush at ground by the mode of freely falling body, and then make positioning hanger device 2 utilize deadweight to fall and tangle guide rod hammer ram 4, automatically tangle with the repeated multiple times above-mentioned hammer body fall-automatic positioning hanger device of high unhooks-hammer body that hoists-determine that carries out the operation that guide rod hammer ram-hammer body hoists, banketed during this time and be bulldozed the composite foundation base of ramming again last acquisition high-bearing capacity.

Claims (4)

1. high dynamic compactor with unhooking is determined in an automatic coupling, comprise crane gear (1), positioning hanger device (2) and guide rod hammer ram (4), it is characterized in that: described positioning hanger device (2) comprises hydraulic cylinder (5) and guiding protective cover (13), hydraulic cylinder (5) is connected with electrofluidic control device (7), the piston rod of hydraulic cylinder (5) is by bearing pin (10) and suspension hook (12), spring (8) is hinged, the upper end of spring (8) hangs over hydraulic cylinder top, be fixed with limiting plate (9) on guiding protective cover (13), limiting plate (9) bottom is provided with spacer pin (11), stretch out in spacer pin (11) top at suspension hook (12) two ends, guiding protective cover (13) bottom is horn mouth, described guide rod hammer ram (4) comprises guide head (13), positioning tube (14) and hammer body (16), and the top of guide head (13) is conical, the round platform of bottom for matching with suspension hook, and the top of positioning tube (14) is that taper, bottom are cylindrical shape.
2. high dynamic compactor with unhooking is determined in automatic coupling according to claim 1, it is characterized in that: described crane gear (1) is dynamic compaction machinery, crawler crane, walk type crane or rubber tired crane.
3. the fixed high dynamic compactor with unhooking of automatic coupling according to claim 1, is characterized in that: the hammer body that described hammer body (16) is cutting knife outside pane hammer, plane bottom hammer, cylindrical hammer or periphery have.
4. according to the fixed high dynamic compactor with unhooking of the described automatic coupling of one of claim 1 ~ 3, it is characterized in that: automatic survey high-altitude device (3) is housed on described crane gear (1), automatically survey high-altitude device (3) and comprise pressure sensor, encoder and center processor, pressure sensor is arranged on the elevator equalizing valve of crane gear measures its pressure, encoder is connected with elevator and records the elevator rotating cycle, the counting of center processor record coding device calculates the weight hoisting depth, according to pressure sensor signal in time to encoder tanks.
CN201320348565.XU 2013-06-18 2013-06-18 Dynamic compactor with functions of hooking automatically and unhooking at fixed height Expired - Fee Related CN203373723U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320348565.XU CN203373723U (en) 2013-06-18 2013-06-18 Dynamic compactor with functions of hooking automatically and unhooking at fixed height

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320348565.XU CN203373723U (en) 2013-06-18 2013-06-18 Dynamic compactor with functions of hooking automatically and unhooking at fixed height

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104234030A (en) * 2013-06-18 2014-12-24 郑州宇通重工有限公司 Automatic hooking, height fixing and unhooking dynamic compaction machine
CN105064318A (en) * 2015-08-04 2015-11-18 南车石家庄车辆有限公司 Dynamic compactor and combined top arm support structure thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104234030A (en) * 2013-06-18 2014-12-24 郑州宇通重工有限公司 Automatic hooking, height fixing and unhooking dynamic compaction machine
CN104234030B (en) * 2013-06-18 2017-05-10 郑州宇通重工有限公司 Automatic hooking, height fixing and unhooking dynamic compaction machine
CN105064318A (en) * 2015-08-04 2015-11-18 南车石家庄车辆有限公司 Dynamic compactor and combined top arm support structure thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140101

Termination date: 20170618

CF01 Termination of patent right due to non-payment of annual fee