CN203371014U - Automatic multi-crucible combined type amorphous belt building machine - Google Patents
Automatic multi-crucible combined type amorphous belt building machine Download PDFInfo
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- CN203371014U CN203371014U CN201320398266.7U CN201320398266U CN203371014U CN 203371014 U CN203371014 U CN 203371014U CN 201320398266 U CN201320398266 U CN 201320398266U CN 203371014 U CN203371014 U CN 203371014U
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- rotating shaft
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- type amorphous
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Abstract
The utility model discloses an automatic multi-crucible combined type amorphous belt building machine which comprises a machine frame. The automatic multi-crucible combined type amorphous belt building machine is characterized in that a base is arranged on the machine frame, the base is provided with a machining mechanism, a rotating shaft driving device and a stripper, the machining mechanism comprises supporting frames, rotating shafts, guiding bases, moving bases and a cooling roller, the machine frame is further provided with a stand column table, a control mechanism is arranged in the stand column table, the stand column table is provided with rotatable stand columns, servo motors, coil units and crucible bases are installed on the outer sides of the stand columns, rotatable crucibles are installed in the crucible bases, the servo motors can regulate ascending and descending of the crucible bases, the internal diameter of each coil unit is larger than the external diameter of each crucible base, the coil units can ascend and descend, a cover opening device is arranged on the top of each stand column, the control mechanism is respectively connected with the servo motors, the coil units, the crucible bases and the like, and therefore automatic control over the complete machine is achieved. The automatic multi-crucible combined type amorphous belt building machine is safe, reliable, high in machining precision, wide in application range of products and capable of meeting requirements of the market for high-quality amorphous strips.
Description
Technical field
The utility model relates to a kind of amorphous strip maker, especially a kind of many crucibles of automation combined type amorphous strip maker.
Background technology
Amorphous band is that the amorphous band iron loss is extremely low by cooling the forming rapidly of the ferroalloy under molten condition, and magnetic conductivity is good, and using it for the iron core of making transformer has good energy-saving effect, and its market prospects are very good.In the process of preparation high-quality amorphous band, need be band by the molten steel fast cooling shaping and scrape off with stripper, therefore very high to the performance requirement of amorphous strip maker.In prior art, application publication number provides a kind of manufacturing installation and manufacture method of amorphous alloy ribbon for the invention of CN 101952069 A, can manufacture the amorphous alloy ribbon that thickness of slab is larger with commercial scale, be specially in the manufacturing installation of amorphous alloy ribbon S and be provided with: intermediate frequency melting furnace, a nozzle crucible bag (i.e. a stove list bag), a pair of chill roll; Driver element, make these chill roll rotations; Crucible, supply with alloy melt successively to the outer peripheral face of chill roll and the outer peripheral face of chill roll; Can be when chill roll being rotated and carries out water-cooled; to chill roll alternative supply alloy melt; this invention is simple in structure, reasonable in design, realizes the scale that amorphous band is produced; but its made product thickness is large; surpass 25 μ m, automatic controlling level is low simultaneously, and when unexpected " vexed bag " (obstruction of nozzle bag) occurring, whole stove molten steel can't water spray; cause huge waste, be unfavorable for the continous-stable of producing.
Summary of the invention
For the deficiencies in the prior art, the utility model is stove three pack arrangements, provide a kind of safe and reliable, machining accuracy is high, many crucibles of automation combined type amorphous strip maker of product wide application.
The technical solution of the utility model is: a kind of many crucibles of automation combined type amorphous strip maker, comprise frame, it is characterized in that: described frame is provided with the base that can horizontally slip, base is provided with organisation of working, rotating shaft drive unit and stripper, organisation of working comprises bracing frame, rotating shaft, guide holder, Mobile base and chill roll, support frame as described above, rotating shaft, guide holder and Mobile base are two, rotating shaft is arranged on bracing frame, rotary shaft hollow and an end are provided with swivel joint, swivel joint is for being connected and leading to cooling water with water pipe, the rotating shaft other end is installed with guide holder, the guide holder outside is equipped with Mobile base, Mobile base can be in position, guide holder adjusted left and right, be installed with a chill roll by bearing between two Mobile bases, be provided with the cooling-water duct be connected with rotating shaft in chill roll, the rotating shaft drive unit is for rotating shaft, stripper is for peeling off the band of moulding on chill roll.
Also be provided with the column platform on described frame, the column platform is positioned at the base rear side, be provided with controlling organization in the column platform, rotatable column is installed on the column platform, column is connected with the column platform by the column rotating shaft, the cross section of column is polygon, the outside is equipped with servomotor, coil unit and stool, wherein stool ringwise, stool by slide block be arranged on column on movable connection of crucible guide rail, rotatable crucible is installed in stool, crucible is provided with top cover, top cover is provided with appendix, crucible bottom is provided with nozzle, servomotor can be regulated the lifting of stool by controlling organization, but coil unit is connected and oscilaltion with the coil guide rail on being arranged on column by slide plate, coil unit ringwise, and the coil unit internal diameter is greater than the stool external diameter, the column top is provided with hood-opening device, hood-opening device comprises connected cylinder and connecting rod, described cylinder can open or close the top cover of crucible by connecting rod, controlling organization respectively with the column rotating shaft, servomotor, coil unit, crucible is connected with cylinder, rotary speed and angle for adjusting post, the duty of servomotor, the flexible state of the lifting of coil unit and stool and cylinder.
Described rotating shaft drive unit comprises rotating shaft electric motor, belt pulley and belt, and described rotating shaft electric motor is arranged on base, and belt pulley has two, and a belt pulley is arranged on rotating shaft electric motor one end, and another belt pulley is arranged in rotating shaft, between two belt pulleys, is provided with belt.
Preferably, the cross section of described column is hexagon, is separately installed with three stools and three servomotors on column, and stool and servomotor are 120 ° and are alternately distributed on the side of column.
Described crucible is cylindrical, appendix is provided with pressure regulator valve, appendix is connected with the pressure source in the frame outside, for keep stablizing air pressure in crucible, be provided with inner chamber in crucible, crucible bottom is provided with drain hole, and intracavity bottom is connected with nozzle by runner, runner is provided with the valve that can regulate fluid flow, and runner, nozzle are identical with the valve number.
The chill roll of described chill roll for being made by copper or copper alloy.
Operation principle of the present utility model is: by Rotary cloumn, can make a plurality of crucibles carry out rotation and complete charging simultaneously, heat tracing and the operation of system band, the quantity of crucible is preferably three, when one of them crucible charging, can open its top cover and pour into the molten steel raw material by driving cylinder, another crucible is by cutting out top cover and crucible being heated with the power of setting by coil unit, and make crucible temperature rise to 1380-1400 ℃ and be incubated standby, can proceed the spray band by the standby crucible spray of mechanism's quick-replaceable bag when the accident of the nozzle bag in work " vexed bag ".The pressure source of the utility model mid frame outside can provide suitable air pressure by appendix on top cover in crucible, another crucible is made the band operation, system with can be by pressure source and pressure regulator valve in process to make-up gas in crucible to stablize the air pressure in crucible, design nozzle on crucible and chill roll at a distance of 0.3-0.5mm simultaneously, thereby make feed liquid can keep suitable and stable flow velocity, simultaneously can be to the cooling water that certain speed is provided in chill roll by water pipe and rotating shaft, and can drive rotating shaft and chill roll carries out High Rotation Speed by the rotating shaft drive unit on base, rapidly cooling and be frozen into amorphous band when thereby feed liquid touches chill roll, the width of band is determined by the length of nozzle seam, the thickness of band is mainly determined by the width of nozzle seam, as be designed to 0.7mm, the amorphous band of moulding is batched after stripper is peeled off has again just formed final products.
The beneficial effects of the utility model are:
1. realized that the many bags of a stove greatly reduce the breakdown loss time, the automation of height is controlled, easy to use, failure rate is low, safe and reliable, drive the column rotating shaft can make a plurality of crucibles carry out rotation and the different work steps such as charging, melting and band processed are carried out simultaneously, greatly save the band time processed, improved system band efficiency, promoted the large-scale production of amorphous band, and can produce that thickness range is wide, superior in quality, the amorphous band product of wide application, thereby better meeting the market requirement;
2. reasonable in design, each parts can highly coordinate, coil unit wherein, but stool automatic lifting, top cover can open or close according to relevant operation, chill roll on Mobile base and base on frame, can be moved left and right respectively, can guarantee the feed liquid quality by controlling heating power and the position of coil unit well, the distance of height-adjustable by changing stool between from the nozzle to the chill roll, by the multiinjector crucible is rotated on stool, can when spray nozzle clogging, use another nozzle with steady production, pressure source can provide proper air pressure so that flow velocity is stablized in the feed liquid acquisition in crucible, by the rotating speed of regulating chill roll and the cooling water flow velocity of controlling well, can make feed liquid be shaped to required amorphous band on chill roll, thereby improved machining accuracy, promoted product quality.
The accompanying drawing explanation
The top view that Fig. 1 is many crucibles of automation combined type amorphous strip maker described in the utility model;
The front view that Fig. 2 is many crucibles of automation combined type amorphous strip maker described in the utility model;
The schematic diagram of the chill roll part that Fig. 3 is many crucibles of automation combined type amorphous strip maker described in the utility model.
In figure, 1-frame, 2-base, 3-column platform, the 4-column, 5-coil unit, 6-crucible, 7-chill roll, the 8-rotating shaft electric motor, 9-belt, 21-bracing frame, 22-stripper, the 41-servomotor, 42-cylinder, 43-connecting rod, 51-slide plate, 52-coil guide rail, 61-stool, 62-top cover, the 63-nozzle, 71-Mobile base, 72-guide holder.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further:
As depicted in figs. 1 and 2, the many crucible 6 combined type amorphous strip makers of a kind of automation, comprise frame 1, be provided with the base 2 that can be horizontally slipped by air cylinder driven on frame 1, base 2 is provided with organisation of working, rotating shaft drive unit and stripper 22, organisation of working comprises bracing frame 21, rotating shaft, guide holder 72, Mobile base 71 and chill roll 7, bracing frame 21, rotating shaft, guide holder 72 and Mobile base 71 are two, rotating shaft is arranged on bracing frame 21, rotary shaft hollow and an end are provided with the swivel joint (not shown), the swivel joint (not shown) is for being connected and leading to cooling water with water pipe, as shown in Figure 3, the rotating shaft other end is installed with guide holder 72, guide holder 72 outsides are equipped with Mobile base 71, Mobile base 71 can be in guide holder 72 positions, adjusted left and right, be installed with a chill roll be made of copper 7 by bearing between two Mobile bases 71, be provided with the cooling-water duct be connected with rotating shaft in chill roll 7, as depicted in figs. 1 and 2, the rotating shaft drive unit comprises rotating shaft electric motor 8, belt pulley and belt 9, rotating shaft electric motor 8 is arranged on base 2, belt pulley has two, a belt pulley is arranged on rotating shaft electric motor 8 one ends, another belt pulley is arranged in rotating shaft, be provided with belt 9 between two belt pulleys, the rotating shaft drive unit is for rotating shaft, stripper 22 is for peeling off the band of moulding on chill roll 7.
Again as depicted in figs. 1 and 2, also be provided with column platform 3 on frame 1, be provided with controlling organization in column platform 3, column platform 3 is positioned at base 2 rear sides, rotatable column 4 is installed on column platform 3, column 4 is connected with column platform 3 by column rotating shaft (not shown), the cross section of column 4 is hexagon, column 4 lateral surfaces are equipped with servomotor 41, coil unit 5 and stool 61, servomotor 41, coil unit 5 and stool 61 all have three, and servomotor 41 and stool 61 are alternately distribution in the outside of column 4, stool 61 ringwise, stool 61 by slide block be arranged on column 4 on movable connection of crucible guide rail, rotatable cylindrical crucible 6 is installed in stool 61, crucible 6 is provided with top cover 62, top cover 62 is provided with the appendix (not shown), on the appendix (not shown), with pressure regulator valve and with the pressure source in the frame outside, be connected, for in the interior maintenance of crucible 6, stablizing air pressure, crucible 6 bottoms are provided with nozzle 63, be provided with inner chamber in crucible 6, crucible 6 bottoms are provided with drain hole, intracavity bottom is connected with 4 nozzles 63 by 4 runners respectively, be equipped with the valve that can regulate fluid flow on every runner, servomotor 41 can be regulated the lifting of stool 61 by controlling organization, but coil unit 5 is connected and oscilaltion with the coil guide rail 52 on being arranged on column 4 by slide plate 51, and coil unit 5 internal diameters are greater than the external diameter of stool 61, column 4 tops are provided with hood-opening device, hood-opening device comprises cylinder 42 and connecting rod 43, cylinder 42 can open or close the top cover 62 of crucible 6 by connecting rod 43, controlling organization respectively with column rotating shaft (not shown), servomotor 41, coil unit 5, crucible 6 is connected with cylinder 42 parts such as grade, rotary speed and angle for adjusting post 4, the duty of servomotor 41, the flexible state of the lifting of coil unit 5 and stool 61 and cylinder 42.
During concrete enforcement, can make 3 crucibles 6 carry out rotation and complete charging simultaneously by Rotary cloumn 4, heat tracing and the operation of system band, when one of them crucible 6 charging, can open its top cover 62 and pour into Fe by driving cylinder 42, Si, B alloy molten steel, it specifically consists of Fe and accounts for 80% left and right, Si and B alloy account for 20% left and right, 6, crucible is by cutting out top cover 62 and crucible 6 being heated with setting power by coil unit 5, and crucible 6 temperature are risen to approach 1400 ℃ and be incubated standby, outside pressure source can provide suitable air pressure by the appendix (not shown) on top cover 62 in crucible 6 simultaneously, 6, another crucible is made the band operation, system with can be by pressure source and pressure regulator valve in process to the interior make-up gas of crucible 6 to stablize air pressure in crucible 6 to about 0.4MPa, thereby make feed liquid can keep stable flow velocity, owing between feed liquid and chill roll 7, keeping certain distance, can be to the cooling water that certain speed is provided in chill roll 7 by water pipe and rotating shaft, can drive rotating shaft by the rotating shaft drive unit on base 2 and chill roll 7 carries out High Rotation Speed with 30-40m/s simultaneously, it is rapidly cooling and be frozen into the amorphous band with required width and thickness when feed liquid touches chill roll 7, the amorphous band of moulding is batched after stripper 22 is peeled off has again just formed final products.Therefore, the utility model is safe and reliable, and machining accuracy is high, product wide application, the fully demand of satisfying the market to the high-quality amorphous band.
Claims (4)
1. many crucibles of automation combined type amorphous strip maker, comprise frame, it is characterized in that: described frame is provided with the base that can horizontally slip, base is provided with organisation of working, rotating shaft drive unit and stripper, organisation of working comprises bracing frame, rotating shaft, guide holder, Mobile base and chill roll, support frame as described above, rotating shaft, guide holder and Mobile base are two, rotating shaft is arranged on bracing frame, rotary shaft hollow and an end are provided with swivel joint, the rotating shaft other end is installed with guide holder, the guide holder outside is equipped with Mobile base, be installed with a chill roll between two Mobile bases, be provided with the cooling-water duct be connected with rotating shaft in chill roll, also be provided with the column platform on described frame, be provided with controlling organization in the column platform, rotatable column is installed on the column platform, column is connected with the column platform by the column rotating shaft, the column outside is equipped with servomotor, coil unit and stool, wherein stool by slide block be arranged on column on movable connection of crucible guide rail, rotatable crucible is installed in stool, crucible is provided with top cover, top cover is provided with appendix, crucible bottom is provided with nozzle, coil unit is connected with the coil guide rail on being arranged on column by slide plate, the column top is provided with hood-opening device, hood-opening device comprises connected cylinder and connecting rod, controlling organization respectively with the column rotating shaft, servomotor, coil unit, stool is connected with cylinder.
2. many crucibles of automation combined type amorphous strip maker according to claim 1, it is characterized in that: described rotating shaft drive unit comprises rotating shaft electric motor, belt pulley and belt, described rotating shaft electric motor is arranged on base, belt pulley has two, a belt pulley is arranged on rotating shaft electric motor one end, another belt pulley is arranged in rotating shaft, between two belt pulleys, is provided with belt.
3. many crucibles of automation combined type amorphous strip maker according to claim 1 and 2, it is characterized in that: the cross section of described column is hexagon, be separately installed with three stools and three servomotors on column, and stool and servomotor are 120 ° and are alternately distributed on the side of column.
4. many crucibles of automation combined type amorphous strip maker according to claim 3, it is characterized in that: described crucible is cylindrical, appendix is provided with pressure regulator valve, appendix is connected with pressure source, be provided with inner chamber in crucible, crucible bottom is provided with drain hole, and intracavity bottom is connected with nozzle by runner, runner is provided with the valve that can regulate fluid flow, and runner, nozzle are identical with the valve number.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320398266.7U CN203371014U (en) | 2013-07-05 | 2013-07-05 | Automatic multi-crucible combined type amorphous belt building machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320398266.7U CN203371014U (en) | 2013-07-05 | 2013-07-05 | Automatic multi-crucible combined type amorphous belt building machine |
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| Publication Number | Publication Date |
|---|---|
| CN203371014U true CN203371014U (en) | 2014-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320398266.7U Expired - Fee Related CN203371014U (en) | 2013-07-05 | 2013-07-05 | Automatic multi-crucible combined type amorphous belt building machine |
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| Country | Link |
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| CN (1) | CN203371014U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103909238A (en) * | 2013-07-05 | 2014-07-09 | 佛山市中研非晶科技股份有限公司 | Automatic multi-crucible combined amorphous ribbon making machine |
-
2013
- 2013-07-05 CN CN201320398266.7U patent/CN203371014U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103909238A (en) * | 2013-07-05 | 2014-07-09 | 佛山市中研非晶科技股份有限公司 | Automatic multi-crucible combined amorphous ribbon making machine |
| CN103909238B (en) * | 2013-07-05 | 2016-09-14 | 佛山市中研非晶科技股份有限公司 | A kind of automatization many crucibles combination type amorphous strip maker |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140101 Termination date: 20180705 |