CN203361565U - Water-permeable anti-skidding floor tile - Google Patents
Water-permeable anti-skidding floor tile Download PDFInfo
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- CN203361565U CN203361565U CN 201320483366 CN201320483366U CN203361565U CN 203361565 U CN203361565 U CN 203361565U CN 201320483366 CN201320483366 CN 201320483366 CN 201320483366 U CN201320483366 U CN 201320483366U CN 203361565 U CN203361565 U CN 203361565U
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Abstract
The utility model discloses a water-permeable anti-skidding floor tile. The water-permeable anti-skidding floor tile comprises a bottom layer, middle layers and a surface layer which are compounded together, wherein the bottom layer is a compact ceramic layer; a water removing hole penetrating through upper and lower surfaces of the bottom layer is formed on the bottom layer; the middle layers are porous ceramic layers; a plurality of through holes which are equivalent in aperture and not bigger than the water removing hole are formed in the porous ceramic layers; the surface layer is a decorative glaze layer; a plurality of micro holes which are equivalent in aperture and not bigger than the through holes are formed in the decorative glaze layer. Preferably, equivalent aperture of the through holes in each of the at least two or more middle layers is gradually reduced from bottom to top. Compared with the prior art, the water-permeable anti-skidding floor tile disclosed by the utility model has characteristics of being good in water permeability, anti-skidding, mildew-proof, good in antifouling effect and good in decorative effect.
Description
Technical field
The utility model relates to the building finishing technical field of floor, relates in particular to a kind of permeable skid floor tile.
Background technology
According to market survey, the event disabled of causing injury caused because ground is too wet and slippery between washroom, domestic hygiene in public places constantly rises, ten hundreds of people is approximately arranged because of accomodation ground tumble injury every day, consequent medical expense and indemnity are also very huge; The wet and slippery problem in the ground of washroom is becoming and is becoming the new problem of public safety.
According to relevant department's statistics, it is whole 35% that the ratio of the hospitalization data such as annual because accident slips, cause fracture, sprain accounts for, this wherein major part be old man and child.In China, 2005 because of 506.5 ten thousand on record of wet and slippery tumble injury event, is only second to the injury accident that the motor vehicle that holds pride of place causes.Along with the increase of China aged ratio, the enhancing of customer and labourer's security protection consciousness, and the relevant laws and regulations system is increasingly complete, to ground carry out effective waterproof, anti-skidding processing will become in social life the problem that causes that people show great attention to.
At present, aspect existing use in toilet floor tile, mainly comprise without glaze and two kinds, glaze is arranged, surface decoration effect is good, but the Surface and internal structure of product does not have water permeability; When having water to exist, water can not see through floor tile and can only rest on the floor tile surface, causes the floor tile surface wet and slippery.
At present, at the water-permeable brick design aspect, existing outdoor water-permeable brick exists, the specification of outdoor water-permeable brick is generally: 115mm * 235mm * 50mm(length * wide * height), structure is single layer structure, surface does not have ceramic glaze to decorate, and its water permeability, water retention property are all fine, during installation, need do the pipeline that anhydrates on ground.Yet, because existing this outdoor use water-permeable brick surface pattern is single, if for accomodation ground, the decorative figure poor effect; Simultaneously, because of its good water-retaining property, moisture rests on the inside of floor tile for a long time, Signs of Mould easily occurs, not health.
At present, at the moistureproof brick design aspect, the existing product specification is generally 300mm * 300mm * 20mm(length * wide * height), structure is single layer structure, surface does not have ceramic glaze to decorate.Generally speaking, the water permeability of moistureproof brick product is all very poor; During use, water can not pass through the brick body at all very soon; Simultaneously, moistureproof brick product surface pattern is single, there is no printing quality, if for accomodation ground, the decorative figure effect is very poor equally.In addition, also there is the bad problem of surface depolluting properties in existing moistureproof brick, and easily soil pick-up, be difficult to be applicable to bathroom floor.
In view of also there is no the ground brick product of the permeable skid of the special area special uses such as washroom, kitchen in prior art, also there is no relevant technical research report both at home and abroad; As can be seen here, a kind of washroom of development and Design is applicable, floor tile that permeable moisture effect is good, can fill up market and the technological gap of permeable skid floor tile, and tool is of great significance.
The utility model content
A purpose of the present utility model is to provide that a kind of washroom is applicable, permeable skid is remarkably productive, and mildew resistant moistureproof is effective, the permeable skid floor tile of good decorating effect.
For reaching above purpose, the utility model adopts following technical scheme.
A kind of permeable skid floor tile, is characterized in that, comprising: the bottom be combined with each other, and intermediate layer and surface layer, wherein,
Be provided with the drain hole that connects its upper and lower surface on bottom;
Described intermediate layer is provided with and a plurality ofly is communicated with drain hole, and effective aperture is not more than the through hole of drain hole;
Described surface layer is provided with and a plurality ofly is communicated with through hole, and effective aperture is not more than the micropore of through hole.
As a kind of preferred embodiment, described bottom is the ceramic of compact layer, and described surface layer is for decorating glaze layer.
As a kind of preferred embodiment, described intermediate layer is for more than at least two-layer, and the effective aperture of each interlayer through hole successively decreases from down to up.
As a kind of preferred embodiment, described intermediate layer is for being burnt and made the loose structure formed by multiple ceramic particle, and described ceramic particle comprises: porcelain sand, clay, feldspar.
As a kind of preferred embodiment, described intermediate layer is double-decker, comprising: effective aperture is the micropore ceramics layer at 0.001mm～0.5mm at the porous ceramic layer of 0.5mm～1.5mm and effective aperture; Wherein, porous ceramic layer is near bottom, and the micropore ceramics layer is near surface layer.
As a kind of preferred embodiment, the soffit of described bottom is provided with the aquaporin of crossing be communicated with water hole, and tile laying is with pasting groove.
As a kind of preferred embodiment, the described degree of depth of crossing aquaporin is greater than the degree of depth of pasting groove.
As a kind of preferred embodiment, described aquaporin excessively is arranged on place and the medium position of permeable skid floor tile back side isolated edge 3mm～8mm.
As a kind of preferred embodiment, on the external surface of described floor tile and the inner surface of each hole formation, all be provided with the nano hydrophobic layer.
A kind of permeable skid floor tile that the utility model provides, its beneficial effect is:
One, by the multilayer by bottom, intermediate layer and surface layer, undertaken compound, and form the hole that anhydrates on each compound layer, when accomodation ground has water, water can flow away by the very fast hole by product surface and composite bed, the water mark can not rest on surface, solve flooring wet and slippery, easily caused the problem of the generation of contingency; And its concrete structure is fully totally different to be compared with outdoor water-permeable brick in existing outdoor common water-permeable brick, and decorative effect has obtained very big improvement, has filled up the technological gap of indoor water-permeable brick.
Two, because surface layer micropore effective aperture is not more than intermediate layer through hole effective aperture, and intermediate layer through hole effective aperture is not more than bottom drain hole effective aperture, effectively avoids that bulky grain is dirty to be entered the floor tile drain hole and cause drain hole to stop up.
Three, by form the nano hydrophobic layer at the floor tile external surface, make floor tile have hydrophobicity performance, thereby make floor tile when having water to pass through, Surface and internal structure can residual more water mark, and then reaches mildew-resistant, antifouling purpose.
The accompanying drawing explanation
Figure 1 shows that the permeable skid floor tile sectional view that the utility model provides;
Figure 2 shows that the permeable skid floor tile manufacturing flow chart that the utility model provides.
Description of reference numerals:
1, bottom, 2, intermediate layer, 3, surface layer;
11, drain hole, 12, cross aquaporin, 13, paste groove;
21, porous ceramic layer, 22, the micropore ceramics layer.
The specific embodiment
For further setting forth essence of the present utility model, by reference to the accompanying drawings the specific embodiment of the present utility model is described as follows.
Permeable skid floor tile embodiment
As shown in Figure 1, a kind of permeable skid floor tile comprises: the bottom 1 be combined with each other, intermediate layer 2 and surface layer 3.Wherein, described bottom 1 is the ceramic of compact layer, is provided with the drain hole 11 that connects its upper and lower surface on bottom 1; Described intermediate layer 2 is porous ceramic layer, and this porous ceramic layer 2 is provided with the through hole that a plurality of effective apertures are not more than drain hole 11; Described surface layer 3 is for decorating glaze layer, and this decoration glaze layer 3 is provided with the micropore that a plurality of effective apertures are not more than through hole.
With respect to the wet and slippery problem of easily falling down of existing use in toilet floor tile, the permeable skid floor tile that the utility model provides, have under the regimen condition at accomodation ground, and water can flow away by very fast surface layer, intermediate layer and bottom by floor tile, and the water mark can not rest on surface; And the permeable effective aperture on surface layer, intermediate layer, bottom reduces successively, effectively prevents the obstruction of drain hole.With outdoor water-permeable brick, compare, its decorative effect of permeable skid brick that the present embodiment provides has obtained very big improvement, and practicality is good.
The soffit of described bottom 1 is provided with the aquaporin 12 excessively be communicated with drain hole 11, and the tile laying location is with pasting groove 13.Like this, after floor tile installs, the water on floor tile surface can and be crossed the water route that aquaporin forms along micropore, through hole, drain hole and flow away, and avoids ponding; Simultaneously, paste the existence of groove 13, facilitate the accurate location of user when floor tile is installed, be convenient to realize that water route is communicated with sewer, practicality is good.
Further, for preventing floor tile, go mouldy, avoid growing of bacterium, the external surface of described floor tile and inner surface also are provided with the nano hydrophobic layer.And, in order further to improve the non-skid property of product, the upper surface of described surface layer is provided with anti-skidding layout.
As a kind of preferred version of the present utility model, the present embodiment is made as double-decker by intermediate layer 2, comprising: effective aperture is the micropore ceramics layer 22 between 0.001mm～0.5mm at the porous ceramic layer 21 between 0.5mm～3mm and effective aperture.Wherein, porous ceramic layer 21 arranges near bottom 1, and micropore ceramics layer 22 arranges near surface layer 3.In other embodiments, described intermediate layer is only one deck, or is three layers, even more; Be not limited to the present embodiment.Be set to the double-decker of porous ceramic layer and micropore ceramics layer by intermediate layer, reduced the effective aperture of interlayer surfaces, when reducing surface layer glaze materials, improved bearing capacity and the reliability in intermediate layer, and do not affected the water permeability in intermediate layer.
According to incompletely statistics, washroom floor tile use amount is annual over 300,000,000 square meters at present, the use amount with 30%, and 100 yuan of sale prices of every square meter, profit margin 8%, the tax rate 6% is calculated, and can create 9,000,000,000 yuan of incomes from sales every year, creates 12.6 hundred million yuan of profits taxes.Thus, a kind of permeable skid floor tile of the utility model development and Design has high potential economic benefit.And, a kind of permeable skid floor tile that the utility model provides can be widely used in the local washroom such as hotel, restaurant, Saunas, swimming pool, family, effectively avoid wet and slippery because of ground, cause old man, child, housewife to slip, avoid unexpected injury or potential dispute during a lawsuit, there is good social benefit.Manufacture method embodiment
As shown in Figure 2, a kind of permeable skid ground brick producing process comprises:
The moulding of first step step1 bottom.Adopt ceramic powder large tonnage pressing machine and moulding form that ceramic powder is pressed into to the ceramic of compact layer, and form the drain hole that connects its upper and lower surface on the ceramic of compact layer.Here, preferably the specified pushing tow ability of large tonnage pressing machine is 400 tons.For convenience of follow-up MULTILAYER COMPOSITE technique, the top mold surface of moulding form is arranged to male and fomale(M&F), and on the bed die of moulding form, raised item is set.
Like this, after the bottom moulding, at place and the medium position of its back side isolated edge 3mm～8mm, have the diversion groove that formed aquaporin, preferably diversion groove is apart from stratum dorsal edge 5mm; And at other position, leave 1mm～2mm dark paste groove.Be designed to known technology about shape or the trend of pasting groove, repeat no more here; And the diversion groove that was used to form aquaporin is exclusive by the utility model, it is connected with the drain hole on bottom, and the degree of depth of diversion groove is greater than the degree of depth of pasting groove.In actual use, because the degree of depth of diversion groove is greater than the degree of depth of pasting groove, after floor tile is pasted, the diversion groove at its back side and ground easily form the groove that anhydrates, and facilitate the water on floor tile surface to flow away rapidly, realize drain function.
Second step step2 intermediate layer moulding.At first select the ceramic materialss such as ceramic sand that percent of firing shrinkage is less, clay, feldspar, then adopt pre-prilling the ceramic materials of choosing to be made to the ceramic particle varied in size, finally adopt little tonnage forcing press that above-mentioned ceramic particle is pressed into to intermediate layer.Here, the specified pushing tow ability of preferred little tonnage forcing press is 60 tons.It should be noted that, when adopting pre-prilling to prepare ceramic particle, the equivalent grain size of ceramic particle should be controlled in 5mm, because the ceramic particle equivalent grain size is larger, it is pressed into, and the hole in intermediate layer will be larger behind intermediate layer, and the size of hole has directly affected intensity and the reliability in intermediate layer.By lot of experiment validation, in the situation that the equivalent grain size of intermediate layer ceramic particle surpasses 5mm, after it is pressed into intermediate layer, the hole equivalent grain size surpasses 3mm, and the supporting power of product, yields are difficult to reach the associated production standard.
In the present embodiment, the equivalent grain size of preferably ceramic particle is between 0.02mm～5mm, and after ceramic particle is piled up and formed intermediate layer like this, the minor diameter such as grade of its hole is between 0.01mm～2mm; Neither can, because too small the caused water permeability of hole descends, also can not affect because hole is excessive the reliability of product.Especially, for guaranteeing the intensity in intermediate layer, in the compressing process in intermediate layer, adopt little tonnage forcing press compacting and the method for cloth repeatedly.Like this, by the repeatedly compacting of cloth and little tonnage forcing press, make the hole distribution in whole intermediate layer very even, intensity and the water permeability in intermediate layer effectively improve.
The 3rd step step3 complex printing.At first adopt and firmly hard film is pasted to equipment complex intermediate layer is pasted on bottom, then, at intermediate layer upper surface printing ornament, finally the printing ornament glaze is compounded in to the intermediate layer upper surface.
Wherein, while utilizing film to paste equipment complex composite bottom layer and intermediate layer, first in bottom surface, coat epoxy resin, then utilize 1 atmospheric pressure by the tangible bottom of intermediate laminate; Finally, under 180 ℃, heat is melted, and cold(-)setting, can realize the compound of intermediate layer and bottom.In other embodiments, other thermoplastic resin binders of used for epoxy resin substitute, and composite pressure is pressed onto between 5 atmospheric pressure and adjusts at 0.1 atmosphere, is not limited to the present embodiment.
The 4th step step4 forms by a firing.Compound good floor tile is put into to roller kilns and fire, firing temperature is controlled between 1000 ℃～1300 ℃, and the firing time is controlled at 30 minutes～between 120 minutes.
What adopt due to intermediate layer is the ceramic materialss such as ceramic sand that percent of firing shrinkage is less, clay, feldspar, and when burning till, ceramic particle can keep original basic configuration, can not produce again flowing of liquid phase; In hole, reach the sintering of material between the ceramic particle of filling intermediate layer.
The 5th step step5 surface spraying.After product burns till, the nano hydrophobic agent solution is sprayed to the floor tile surface, due to the loose structure of ground brick product itself, hydrophober flows to the floor tile interiors of products naturally.After the hydrophober drying, the external surface of ground brick product, inner void surface and the passage that anhydrates also are coated with one deck nano hydrophobic material, reach anti-mold effect.
A kind of conversion embodiment as the present embodiment, described second step step2 intermediate layer forming step comprises the upper and lower two-layer intermediate layer of moulding, wherein, upper and lower two-layer intermediate layer is consistent on material is selected, just on the equivalent grain size of ceramic particle, there are differences, in principle by equivalent grain size little upper, equivalent grain size large under principle carry out.Such as the equivalent grain size by upper intermediate layer ceramic particle used is controlled in 1mm, the equivalent grain size of lower intermediate layer ceramic particle used is controlled between 1mm～3mm; Like this, fire rear upper intermediate layer and just form the porous ceramic layer of aperture at 0.5mm～1.5mm, lower intermediate layer just forms the micropore ceramics layer of aperture at 0.001mm～0.5mm.The way in the upper and lower two-layer intermediate layer of this moulding, make the hole distribution of each interlayer more even; And little ceramic particle upper, large ceramic particle under compacting design, make the aperture in intermediate layer be less than the aperture in lower intermediate layer, when guaranteeing whole intermediate layer water permeability, make intermediate layer stressed more even, good reliability.
As the another kind conversion embodiment of the present embodiment, described intermediate layer is three layers, even more, is not limited to the present embodiment.
The above specific embodiment has been described in detail essence of the present utility model, but can not to protection domain of the present utility model, be limited with this.Apparently, under the enlightenment of the utility model essence, the art those of ordinary skill also can carry out many improvement and modification, within it should be noted that these improvement and modification all drop on claim protection domain of the present utility model.
Claims (9)
1. a permeable skid floor tile, is characterized in that, comprising: the bottom be combined with each other, and intermediate layer and surface layer, wherein,
Be provided with the drain hole that connects its upper and lower surface on bottom;
Described intermediate layer is provided with and a plurality ofly is communicated with drain hole, and effective aperture is not more than the through hole of drain hole;
Described surface layer is provided with and a plurality ofly is communicated with through hole, and effective aperture is not more than the micropore of through hole.
2. a kind of permeable skid floor tile according to claim 1, is characterized in that, described bottom is the ceramic of compact layer, and described surface layer is for decorating glaze layer.
3. a kind of permeable skid floor tile according to claim 1, is characterized in that, described intermediate layer is for more than at least two-layer, and the effective aperture of each interlayer through hole successively decreases from down to up.
4. a kind of permeable skid floor tile according to claim 1, is characterized in that, described intermediate layer is for being burnt and made the loose structure formed by multiple ceramic particle, and described ceramic particle comprises: porcelain sand, clay, feldspar.
5. a kind of permeable skid floor tile according to claim 3, is characterized in that, described intermediate layer is double-decker, comprising: effective aperture is the micropore ceramics layer at 0.001mm～0.5mm at the porous ceramic layer of 0.5mm～1.5mm and effective aperture; Wherein, porous ceramic layer is near bottom, and the micropore ceramics layer is near surface layer.
6. a kind of permeable skid floor tile according to claim 1, is characterized in that, the soffit of described bottom is provided with the aquaporin of crossing be communicated with water hole, and tile laying is with pasting groove.
7. a kind of permeable skid floor tile according to claim 6, is characterized in that, the described degree of depth of crossing aquaporin is greater than the degree of depth of pasting groove.
8. a kind of permeable skid floor tile according to claim 6, is characterized in that, described aquaporin excessively is arranged on place and the medium position of permeable skid floor tile back side isolated edge 3mm～8mm.
9. a kind of permeable skid floor tile according to claim 1, is characterized in that, on the external surface of described floor tile and the inner surface of each hole formation, all is provided with the nano hydrophobic layer.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320483366 CN203361565U (en) | 2013-08-07 | 2013-08-07 | Water-permeable anti-skidding floor tile |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320483366 CN203361565U (en) | 2013-08-07 | 2013-08-07 | Water-permeable anti-skidding floor tile |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104727201A (en) * | 2015-03-20 | 2015-06-24 | 吕国兵 | Water-permeable ground system and pavement method |
| CN110924626A (en) * | 2019-12-16 | 2020-03-27 | 黄灿灿 | Anti-skid floor tile |
-
2013
- 2013-08-07 CN CN 201320483366 patent/CN203361565U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104727201A (en) * | 2015-03-20 | 2015-06-24 | 吕国兵 | Water-permeable ground system and pavement method |
| CN110924626A (en) * | 2019-12-16 | 2020-03-27 | 黄灿灿 | Anti-skid floor tile |
| CN110924626B (en) * | 2019-12-16 | 2021-06-04 | 广东冠星陶瓷企业有限公司 | Anti-skid floor tile |
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