CN203355965U - Coating machine adopting changeable coating manners - Google Patents

Coating machine adopting changeable coating manners Download PDF

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Publication number
CN203355965U
CN203355965U CN 201320378745 CN201320378745U CN203355965U CN 203355965 U CN203355965 U CN 203355965U CN 201320378745 CN201320378745 CN 201320378745 CN 201320378745 U CN201320378745 U CN 201320378745U CN 203355965 U CN203355965 U CN 203355965U
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CN
China
Prior art keywords
coating
paint roller
reservoir
gear
coating machine
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Withdrawn - After Issue
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CN 201320378745
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Chinese (zh)
Inventor
夏超华
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SUZHOU XINGUANGYI ELECTRONICS CO Ltd
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SUZHOU XINGUANGYI ELECTRONICS CO Ltd
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Abstract

The utility model provides a coating machine adopting changeable coating manners. The coating machine comprises a base body and a back roller, wherein coating mechanisms are arranged on the two sides of the back roller respectively; each coating mechanism comprises a liquid storage slot provided with a glue discharging gap, a rotary coating roller and a liquid receiving slot; guide rails are arranged on base plates; a connecting base is arranged on each guide rail; the liquid storage slots can be connected with the connecting bases in a vertically moving manner; the rotary coating rollers can be connected with the connecting bases in a rotating manner; the rotary coating rollers are connected with a driving mechanism; the driving mechanism drives the rotary coating rollers to rotate. According to the coating machine provided by the utility model, the coating mechanisms are arranged on the two sides of the back roller respectively, both the coating mechanisms can be used for performing curtain type coating and squeezing type coating, the conversion of coating manners can be quickly realized by virtue of the coating mechanisms on the two sides, and the coating manners can be selected conveniently according to coating liquids with different properties, so that during the coating, the first coating and second-time coating for a base film can be completed at one step through the two coating mechanisms, therefore, the production cost is greatly reduced, and the purposes of energy conservation and emission reduction are achieved.

Description

The coating machine of changeable coating method
Technical field
The utility model relates to a kind of film coating equipment, particularly a kind of coating machine of changeable coating method.
Background technology
When the products such as adhesive tape, mould release membrance are coated with, often need to carry out primary coat and secondary coating, to increase the adherence between coating fluid and basement membrane or to realize other purposes.As at adhesive tape basementmembrane surface primary coat antistatic liquid, the coating of release liners needs first primary coat separation layer and then coating parting agent layer for another example.Because mould release has certain permeance property, if there is no certain obstruct, mould release can be penetrated into paper inside, causes many undesirable elements such as solidifying bad and mould release use amount (high cost) bigger than normal, so need on base stock, first cover one deck separation layer, i.e. primary coat.
Primary coat process coating process commonly used is twice coating process of repetition, and bottom is coated with → crosses baking oven → batch → secondary and is coated with → crosses baking oven → batch, and whole process wastes time and energy, and has greatly increased production cost, also is unfavorable in addition energy-saving and emission-reduction.There is again the coating fluid performance be coated with due to bottom coating and secondary different, if complete while being coated with for twice and can not obtain best Painting effect with a kind of coating method of coating machine merely.
The utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of coating machine that can once complete twice coating and can switch coating method.
Reach for achieving the above object other relevant purposes, the utility model provides a kind of coating machine of changeable coating method, comprise matrix and back flow roll, described matrix comprises two substrates that are oppositely arranged, between two substrates, by connecting plate, connect, described back flow roll is rotatably installed between two substrates, the both sides of described back flow roll respectively are provided with a coating mechanism, described coating mechanism comprises the reservoir with the plastic emitting gap, turn paint roller and connect liquid bath, described reservoir, turn paint roller, connecing liquid bath is arranged in order from top to bottom, described substrate is provided with guide rail, described guide rail is provided with the connection pedestal, described connection pedestal is connected with travel mechanism, described travel mechanism can drive described connection pedestal and slide on described guide rail, moving up and down and the described pedestal that is connected of described reservoir connects, the described paint roller that turns rotatably connects with the described pedestal that is connected, the described paint roller that turns is connected with driving mechanism, described driving mechanism drives the described paint roller rotation that turns.
Preferably, described travel mechanism comprises a screw mandrel, and described screw mandrel connects with the described base thread that is connected, and the outboard end of described screw mandrel is provided with hand rotating disk.
Preferably, described driving mechanism comprises motor, the first gear and the second gear, and described motor is connected with described the first gear, and the described paint roller that turns is connected with described the second gear, described the first gear, the second gear engagement.
Preferably, the two ends of described reservoir are provided with bearing spider, and the connection pedestal on two substrates is provided with longitudinal bolt, and the bearing spider at described reservoir two ends is threaded with two longitudinal bolts respectively, rotate described longitudinal spiral, described reservoir can move up and down.
Preferably, described reservoir and described bearing spider are hinged.
Preferably, described bearing spider is provided with for locking the fastening bolt of described rotating shaft.
As mentioned above, the coating machine of changeable coating method of the present utility model has following beneficial effect: this coating machine is respectively equipped with a coating mechanism in the both sides of back flow roll, and two coating mechanisms can carry out curtain-type coating and squash type coating, and the coating mechanism on both sides can be realized the transformation of coating method fast, can conveniently select coating method for masking liquid of different nature, like this when being coated with, can realize basement membrane primary coat and secondary coating can disposablely be completed by two coating mechanisms, can greatly save production cost, reach the purpose of energy-saving and emission-reduction.
The accompanying drawing explanation
The three-dimensional structure schematic diagram that Fig. 1 is the utility model embodiment coating machine.
The top view that Fig. 2 is the utility model embodiment coating machine.
Fig. 3 is the tomograph that the utility model embodiment coating machine removes a side group plate.
Fig. 4 is the utility model embodiment coating machine right view.
Fig. 5 is coating mechanism three-dimensional structure schematic diagram on the utility model embodiment coating machine.
The element numbers explanation
The 1-substrate; The 2-connecting plate; 3-U type coating mechanism installation position; The 4-coating mechanism; The 401-reservoir; 402-turns paint roller; 403-connects liquid bath; 404-connects pedestal; The 405-fastening bolt; 406-bolt fixed head; The 407-longitudinal bolt; The 408-bearing spider; The 409-motor; 410-the first gear; The 411-screw mandrel; The hand rotating disk of 412-; The 413-clamping screw; The 414-guide rail; 415-the second gear; The 5-bearing block; 6-discharging tension axis; 7-feed tension axle; The 8-back flow roll.
The specific embodiment
Below by particular specific embodiment, embodiment of the present utility model is described, person skilled in the art scholar can understand other advantages of the present utility model and effect easily by the disclosed content of this specification.
Refer to Fig. 1 to Fig. 5.Notice, appended graphic the illustrated structure of this specification, ratio, size etc., equal contents in order to coordinate specification to disclose only, understand and read for person skilled in the art scholar, not in order to limit the enforceable qualifications of the utility model, therefore the technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under the effect that the utility model can produce and the purpose that can reach, all should still drop on the technology contents that the utility model discloses and obtain in the scope that can contain.Simultaneously, in this specification, quote as " on ", D score, " left side ", " right side ", " centre " reach the term of " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the utility model, the change of its relativeness or adjustment, under without essence change technology contents, when also being considered as the enforceable category of the utility model.
As shown in Fig. 1 to 5, the utility model provides a kind of coating machine of changeable coating method, and this coating machine comprises a matrix, and matrix is comprised of two substrates that are oppositely arranged 1, connect by connecting plate 2 between two substrates 1, a back flow roll 8 rotatably is installed between two substrates 1.
The both sides of back flow roll respectively are provided with a coating mechanism 4, two coating mechanisms 4 radially arrange, coating mechanism 4 comprises reservoir 401 with the plastic emitting gap, turns paint roller 402 and connect liquid bath 403, reservoir 401, turn paint roller 402, connect liquid bath 403 and be arranged in order from top to bottom, connect liquid bath 403 and be fixed between two substrates 1.The inboard of substrate 1 is provided with U-shaped coating mechanism installation position 3, U-shaped coating mechanism installation position 3 is provided with guide rail 414, guide rail 414 is provided with and connects pedestal 404, connects pedestal 404 and is connected with a travel mechanism, by travel mechanism, can be with the pedestal 404 that is dynamically connected to slidably reciprocate on guide rail 414.As a kind of optimal way, this travel mechanism can adopt screw mandrel 411, and screw mandrel 411 is threaded with being connected pedestal 404, for the ease of rotary screw, can be provided with at the outboard end of screw mandrel 411 hand rotating disk 412.Also be provided with clamping screw 413 on substrate 1, by clamping screw 413, can lock screw mandrel 411, connect pedestal 404 with regard to lockable like this, prevent from connecting pedestal 404 displacements.
Reservoir 401, turn paint roller 402 and all be connected on this connection pedestal 404, reservoir 401 moving up and down be connected pedestal 404 and connect, turn paint roller 402 rotatably with is connected pedestal 404 connections.Turn paint roller 402 and be connected with driving mechanism, driving mechanism can drive and turn paint roller 402 rotations.This driving mechanism comprises motor 409, the first gear 410 and the second gear 415, motor 409 is connected with the first gear 410, turn paint roller 402 and be connected with the second gear 415, the first gear 410, the second gear 415 engagements, motor 409 rotates just can drive and turns paint roller 402 rotations like this.
As a kind of optimal way, connect pedestal 404 and be provided with draw-in groove, the two ends of reservoir 401 are provided with bearing spider 408, are provided with longitudinal bolt 407 in the draw-in groove of substrate, and longitudinal bolt 407 is bolted plate 406 and is connected pedestal 404 connections.Longitudinal bolt 407 is through bearing spider 408 and be threaded with it, rotate like this longitudinal bolt 407 just can drive bearing spider 408 and reservoir 401 longitudinally bolt 407 move up and down.Reservoir 401 can rise or descend under the rotation of longitudinal bolt 407, to adjust reservoir 401 and to turn the distance between paint roller 402, and then adjusts the reservoir gap apart from turning the distance between paint roller 402.
For the convenient reservoir 401 that cleans, the two ends of reservoir 401 are provided with rotating shaft, and hinged with bearing spider 408 by rotating shaft and reservoir 401, reservoir 401 just can turn an angle as required like this, thereby make cleaning more convenient.In order to guarantee gap, reservoir bottom vertically downward, also be provided with the fastening bolt 405 for locking rotating shaft on bearing spider 408 when coating.
Tension force while carrying in order to regulate basement membrane, the top of substrate 1 also is provided with the feed shaft 6 for adjustment of tonicity, discharging axle 7, feed shaft 6, discharging axle 7 is connected with substrate 1 by bearing block 5, feed shaft 6, the position of discharging axle 7 is interchangeable.
This coating machine can be exchanged coating method as required, when needs adopt the curtain-type coating, the distance that lifting reservoir 401 makes the clearance distance of reservoir bottom turn paint roller 402 is 5cm-25cm, then by screw mandrel 411, adjusts distance to the correct position turned between paint roller and back flow roll and gets final product; When needs adopt the squash type coating, it is basement membrane coating thickness value that reduction reservoir 401 makes the clearance distance of reservoir bottom turn paint roller, turn suitable gap between painting roll spacing back flow roll by screw mandrel 411 adjustment again and get final product, the gap size that also can turn between paint roller and back flow roll by control is controlled basement membrane coating thickness value.
While adopting this coating machine to carry out the curtain-type coating, can make the relation turned between paint roller rotating speed Vz, coating speed Vt, curtain velocity Vm meet following condition by adjusting motor speed: coating speed Vt=(π * turns painting roller diameter * and turns paint roller rotating speed Vz), coating speed Vt is greater than curtain velocity Vm and is no more than 10%.Coating speed Vt is a bit larger tham curtain velocity Vm, but can not be too large, otherwise can between basement membrane and curtain, form airflow layer, produces the holiday phenomenon, even makes the curtain fracture.When coating speed Vt is less than curtain velocity Vm, will form heel, so should avoid as far as possible.Ordinary circumstance, when the certain reservoir of masking liquid gap, apart from turning paint roller distance one regularly, curtain velocity Vm is substantially definite, and now coating speed Vt is also substantially definite, now only needs to adjust motor speed and meets above-mentioned relation with the rotating speed that guarantees to turn paint roller rotating speed Vz and get final product.While adopting curtain coating, turning paint roller is the non cohesive gel roller.
While adopting this coating machine to carry out the curtain-type coating, the relation that can make to turn between paint roller rotating speed Vz, coating speed Vt, gap gummosis amount M by the adjustment motor speed meets following condition: M >=(π * turns painting roller diameter * and turns paint roller rotating speed Vz)=coating speed Vt.Unnecessary masking liquid repeats by being arranged on the glue groove that connects that turns the paint roller below utilization that refluxes.When adopting the squash type coating, the control of coating thickness also can be controlled by the gap turned between paint roller and back flow roll, and now just not needing deliberately to reduce clearance distance that reservoir makes the reservoir bottom, to turn paint roller be that basement membrane coating thickness value also can realize the coating weight of needs.Turning paint roller is smooth roll or anilox roll.
Both the curtain coating mode can be selected according to masking liquid character when the coating primary coat, also the squash type coating method can be selected.The secondary coating equally also can be selected the curtain coating mode, also can select the squash type coating method.A kind of coating method is selected in primary coat, does not affect the secondary coating and also selects same coating method.Certainly, in the situation that only needs one deck coating, only needing to open coating mechanism on one side can realize.
In order better the utility model coating process to be described, below by three embodiment, the coating process of the utility model coating machine is described further.
embodiment 1:
When needs adopt the curtain-type coating, lifting reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for 5cm, adjust and turn paint roller 402 apart from suitable gap between back flow roll 8 again, next adjusting motor 409 rotating speeds makes the relation turned between paint roller rotating speed Vz, coating speed Vt, curtain velocity Vm meet following condition: coating speed Vt=(π * turns painting roller diameter * and turns paint roller rotating speed Vz), coating speed Vt is greater than curtain velocity Vm and is no more than 10%., coating speed is a bit larger tham curtain velocity, but can not be too large, otherwise can between basement membrane and curtain, form airflow layer, produces the holiday phenomenon, even makes the curtain fracture, and the present embodiment makes V be coated with the speed that is greater than V curtain 1%.Turning paint roller is the non cohesive gel roller.
When needs adopt the squash type coating, reducing reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for basement membrane coating thickness value, adjust again and turn paint roller 402 apart from suitable gap between back flow roll 8, next adjust motor 409 rotating speeds and make to turn relation between paint roller rotating speed Vz, coating speed Vt, gap gummosis amount M and meet following condition: M >=(π * turn be coated with roller diameter * turn paint roller rotating speed Vz)=coating speed Vt.Unnecessary masking liquid repeats by being arranged on the glue groove 403 that connects that turns paint roller 402 belows the utilization that refluxes.When adopting the squash type coating, the control of coating thickness also can be controlled by the gap turned between paint roller 402 and back flow roll 8, now just do not need deliberately to reduce reservoir 401 bottom clearance distance and turn paint roller 402 and also can realize the coating weight of needs for basement membrane coating thickness value, turning paint roller 302 is smooth roll.
embodiment 2:
When needs adopt the curtain-type coating, lifting reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for 15cm, adjust and turn paint roller 402 apart from suitable gap between back flow roll 8 again, next adjusting motor 409 rotating speeds makes the relation turned between paint roller rotating speed Vz, coating speed Vt, curtain velocity Vm meet following condition: coating speed Vt=(π * turns painting roller diameter * and turns paint roller rotating speed Vz), coating speed Vt is greater than curtain velocity Vm and is no more than 10%., coating speed is a bit larger tham curtain velocity, but can not be too large, otherwise can between basement membrane and curtain, form airflow layer, produces the holiday phenomenon, even makes the curtain fracture, and the present embodiment makes V be coated with the speed that is greater than V curtain 5%.Turning paint roller is the non cohesive gel roller.
When needs adopt the squash type coating, reducing reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for basement membrane coating thickness value, adjust again and turn paint roller 402 apart from suitable gap between back flow roll 8, next adjust motor 409 rotating speeds and make to turn relation between paint roller rotating speed Vz, coating speed Vt, gap gummosis amount M and meet following condition: M >=(π * turn be coated with roller diameter * turn paint roller rotating speed Vz)=coating speed Vt.Unnecessary masking liquid repeats by being arranged on the glue groove 403 that connects that turns paint roller 402 belows the utilization that refluxes.When adopting the squash type coating, the control of coating thickness also can be controlled by the gap turned between paint roller 402 and back flow roll 8, does not now just need deliberately to reduce reservoir 401 bottom clearance distance and turns paint roller 402 and also can realize the coating weight of needs for basement membrane coating thickness value.Turn paint roller 302 for smooth roll.
embodiment 3:
When needs adopt the curtain-type coating, lifting reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for 5cm, adjust and turn paint roller 402 apart from suitable gap between back flow roll 8 again, next adjusting motor 409 rotating speeds makes the relation turned between paint roller rotating speed Vz, coating speed Vt, curtain velocity Vm meet following condition: coating speed Vt=(π * turns painting roller diameter * and turns paint roller rotating speed Vz), coating speed Vt is greater than curtain velocity Vm and is no more than 10%., coating speed is a bit larger tham curtain velocity, but can not be too large, otherwise can between basement membrane and curtain, form airflow layer, produces the holiday phenomenon, even makes the curtain fracture, and the present embodiment makes V be coated with the speed that is greater than V curtain 10%.Turning paint roller is the non cohesive gel roller.
When needs adopt the squash type coating, reducing reservoir 401 makes the clearance distance of reservoir 401 bottoms turn paint roller 402 for basement membrane coating thickness value, adjust again and turn paint roller 402 apart from suitable gap between back flow roll 8, next adjust motor 409 rotating speeds and make to turn relation between paint roller rotating speed Vz, coating speed Vt, gap gummosis amount M and meet following condition: M >=(π * turn be coated with roller diameter * turn paint roller rotating speed Vz)=coating speed Vt.Unnecessary masking liquid repeats by being arranged on the glue groove 403 that connects that turns paint roller 402 belows the utilization that refluxes.When adopting the squash type coating, the control of coating thickness also can be controlled by the gap turned between paint roller 402 and back flow roll 8, now just do not need deliberately to reduce reservoir 401 bottom clearance distance and turn paint roller 402 and also can realize the coating weight of needs for basement membrane coating thickness value, turning paint roller 302 is smooth roll.
This coating machine is respectively equipped with a coating mechanism in the both sides of back flow roll, and two coating mechanisms can carry out curtain-type coating and squash type coating, and the coating mechanism on both sides can be realized the transformation of coating method fast, can conveniently select coating method for masking liquid of different nature, like this when being coated with, can realize basement membrane primary coat and secondary coating can disposablely be completed by two coating mechanisms, can greatly save production cost, reach the purpose of energy-saving and emission-reduction.So the utility model has effectively overcome various shortcoming of the prior art and the tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all can, under spirit of the present utility model and category, be modified or be changed above-described embodiment.Therefore, have in technical field under such as and usually know that the knowledgeable modifies or changes not breaking away from all equivalences that complete under spirit that the utility model discloses and technological thought, must be contained by claim of the present utility model.

Claims (6)

1. the coating machine of a changeable coating method, comprise matrix and back flow roll, described matrix comprises two substrates that are oppositely arranged, between two substrates, by connecting plate, connect, described back flow roll is rotatably installed between two substrates, it is characterized in that: the both sides of described back flow roll respectively are provided with a coating mechanism, described coating mechanism comprises the reservoir with the plastic emitting gap, turn paint roller and connect liquid bath, described reservoir, turn paint roller, connecing liquid bath is arranged in order from top to bottom, described substrate is provided with guide rail, described guide rail is provided with the connection pedestal, described connection pedestal is connected with travel mechanism, described travel mechanism can drive described connection pedestal and slide on described guide rail, moving up and down and the described pedestal that is connected of described reservoir connects, the described paint roller that turns rotatably connects with the described pedestal that is connected, the described paint roller that turns is connected with driving mechanism, described driving mechanism drives the described paint roller rotation that turns.
2. the coating machine of changeable coating method according to claim 1, it is characterized in that: described travel mechanism comprises a screw mandrel, and described screw mandrel connects with the described base thread that is connected, and the outboard end of described screw mandrel is provided with hand rotating disk.
3. the coating machine of changeable coating method according to claim 1, it is characterized in that: described driving mechanism comprises motor, the first gear and the second gear, described motor is connected with described the first gear, the described paint roller that turns is connected with described the second gear, described the first gear, the second gear engagement.
4. the coating machine of changeable coating method according to claim 1, it is characterized in that: the two ends of described reservoir are provided with bearing spider, connection pedestal on two substrates is provided with longitudinal bolt, the bearing spider at described reservoir two ends is threaded with two longitudinal bolts respectively, rotate described longitudinal spiral, described reservoir can move up and down.
5. the coating machine of changeable coating method according to claim 4, it is characterized in that: described reservoir and described bearing spider are hinged.
6. the coating machine of changeable coating method according to claim 5, it is characterized in that: described bearing spider is provided with for locking the fastening bolt of described rotating shaft.
CN 201320378745 2013-06-28 2013-06-28 Coating machine adopting changeable coating manners Withdrawn - After Issue CN203355965U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103357536A (en) * 2013-06-28 2013-10-23 苏州市新广益电子有限公司 Coating machine capable of switching coating modes and coating method thereof
CN103785584A (en) * 2014-03-05 2014-05-14 昆山市佰奥自动化设备科技有限公司 Three-in-one coating machine
CN105289918A (en) * 2015-10-27 2016-02-03 中冶南方工程技术有限公司 Quick switching roller coating device and application method thereof
CN106517809A (en) * 2016-11-08 2017-03-22 苏州蓝锐纳米科技有限公司 Roller coating device for coating photovoltaic glass with AR coating solution
CN108043655A (en) * 2018-01-30 2018-05-18 东莞市超智新材料有限公司 Coating machine roller arrangement and coating machine
CN113967560A (en) * 2021-12-23 2022-01-25 广州雅策锐设备制造有限公司 Lithium battery coating equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103357536A (en) * 2013-06-28 2013-10-23 苏州市新广益电子有限公司 Coating machine capable of switching coating modes and coating method thereof
CN103357536B (en) * 2013-06-28 2016-03-02 苏州市新广益电子有限公司 The coating machine of changeable coating method and coating process thereof
CN103785584A (en) * 2014-03-05 2014-05-14 昆山市佰奥自动化设备科技有限公司 Three-in-one coating machine
CN105289918A (en) * 2015-10-27 2016-02-03 中冶南方工程技术有限公司 Quick switching roller coating device and application method thereof
CN106517809A (en) * 2016-11-08 2017-03-22 苏州蓝锐纳米科技有限公司 Roller coating device for coating photovoltaic glass with AR coating solution
CN106517809B (en) * 2016-11-08 2019-03-22 苏州蓝锐纳米科技有限公司 A kind of roller coating apparatus of AR coating liquid coating photovoltaic glass
CN108043655A (en) * 2018-01-30 2018-05-18 东莞市超智新材料有限公司 Coating machine roller arrangement and coating machine
CN113967560A (en) * 2021-12-23 2022-01-25 广州雅策锐设备制造有限公司 Lithium battery coating equipment
CN113967560B (en) * 2021-12-23 2022-03-04 广州雅策锐设备制造有限公司 Lithium battery coating equipment

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