CN203344171U - Novel tubular pile production line - Google Patents
Novel tubular pile production line Download PDFInfo
- Publication number
- CN203344171U CN203344171U CN 201220750467 CN201220750467U CN203344171U CN 203344171 U CN203344171 U CN 203344171U CN 201220750467 CN201220750467 CN 201220750467 CN 201220750467 U CN201220750467 U CN 201220750467U CN 203344171 U CN203344171 U CN 203344171U
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Abstract
The utility model discloses a novel tubular pile production line. The novel tubular pile production line is characterized in that a feeding area is included, a concrete mixer and a material dividing vehicle are arranged in the feeding area, a die assembling area is arranged on the rear portion of the feeding area, a crane which can move pipe dies to the die assembling area is arranged between the feeding area and the die assembling area, a stretching-drawing area is arranged on the rear portion of the die assembling area, a stretching-drawing machine is arranged in the stretching-drawing area, a centrifugal area is arranged on the rear portion of the stretching-drawing area, a centrifugal machine is arranged in the centrifugal area, a normal-temperature steaming cultivation area is arranged on the rear portion of the centrifugal area, a steaming cultivation pool is arranged in the normal-temperature steaming cultivation area, a die removal area is arranged on the rear portion of the normal-temperature steaming cultivation area, an enlarging machine used for disassembling nuts on the pipe dies is arranged in the die removal area, a cage knitting area is arranged on the rear portion of the die removal area, in the die removal area, the normal-temperature steaming cultivation area, the centrifugal area and one side or the middle of the die assembling area are respectively provided with an upper die conveying chain and a lower die conveying chain used for conveying the pipe dies, a crane is arranged between the cage knitting area and the die disassembling area, and a high-pressure steaming cultivation area is arranged on the rear portion of the cage knitting area.
Description
Technical field
The utility model relates to a kind of Novel tubular pile production line.
Background technology
Along with the development of concrete technology, the technology of concrete tubular pile also reaches its maturity, and except being applied to industry, civil buildings, also is widely used in the every field such as bridge, harbour, railway or hydraulic engineering.
Concrete tubular pile production need be passed through batching, stirring, sub-material, feeding, matched moulds, stretch-draw, centrifugal, normal temperature maintenance, put the operations such as a demoulding and high-pressure steaming and cultivating.From the stages of putting into output, need a large amount of artificial participations to realize the linking of each operation, labor strength is large, and the probability of placing oneself in the midst of dangerous matter sources is large, and inefficiency, can't meet the need of market.
The utility model content
The purpose of this utility model is in order to overcome weak point of the prior art, providing a kind of arranges rationally, Novel tubular pile production line easy and simple to handle, that operating environment is good, artificial less, labour intensity is low, potential safety hazard is few, automation degree of equipment is high, product percent of pass is high and the production information degree is high.
In order to achieve the above object, the utility model adopts following scheme:
A kind of Novel tubular pile production line, it is characterized in that: include feeding zone, minute truck in being provided with concrete mixer and the concrete in described concrete mixer can being input to pipe die in described feeding zone, be provided with mould closing section at described feeding zone rear, be provided with between described feeding zone and mould closing section and pipe die can be moved to the crane of mould closing section, be provided with stretched zone at described mould closing section rear, be provided with in described stretched zone and can carry out to the pipe die after matched moulds the stretching machine of stretch-draw, be provided with centrifugal district at described stretched zone rear, be provided with in described centrifugal district and can carry out to described pipe die the centrifuge of centrifugal treating, be provided with the steam-cured district of normal temperature at rear, described centrifugal district, in the steam-cured district of described normal temperature, be provided with can be to centrifugal treating after the pipe die steam-cured pond of carrying out the steam-cured processing of normal temperature, be provided with the form removal district at rear, the steam-cured district of described normal temperature, in described form removal district, be provided with for dismantling a machine of putting of pipe die top nut, be provided with the Bian Long district at rear, described form removal district, in described form removal district, the steam-cured district of normal temperature, centrifugal district, mould closing section one side or centre are respectively equipped with patrix carrier chain and the counterdie carrier chain for delivery of pipe die, be provided with crane between described Bian Long district and form removal district, be provided with the high-pressure steaming and cultivating district at rear, described Bian Long district.
A kind of Novel tubular pile production line as above, is characterized in that being provided with many material feeding lines in described feeding zone, all is hung with two feeding vehicles above each material feeding line.
A kind of Novel tubular pile production line as above, it is characterized in that being provided with bar shear in described Bian Long district, button head machine and cutting off and the volume cage machine of reinforcing bar welding forming after the button head machine heading through bar shear, cage muscle storage area in described Bian Long district, in described Bian Long district, being provided with can be by steel cage lifting to the crane in mould.
A kind of Novel tubular pile production line as above, is characterized in that being provided with on cage muscle storage area side the steel cage assembly section that can assemble steel reinforcement cage.
A kind of Novel tubular pile production line as above, the beauty treatment district that after it is characterized in that being provided with form removal in described Bian Long district, pile tube is improved looks, entrucking district at beauty treatment rear, district, be provided with between described beauty treatment district and entrucking district and can hanging toward the vacuum chuck device in entrucking district by the pile tube after the beauty treatment of beauty treatment district.
A kind of Novel tubular pile production line as above, is characterized in that being provided with automatic catch on described crane.
A kind of Novel tubular pile production line as above, is characterized in that being provided with on described patrix carrier chain and can carry out mould and the automatic mold cleaning device and the release agent spraying device that spray releasing agent clearly to pipe die.
In sum, the utility model with respect to its beneficial effect of prior art is:
One, in the feeding zone in the utility model, each material feeding line top all has 2 feeding vehicles of suspension bed die to be carried out to the cloth operation simultaneously, has greatly saved feeding constantly, within every 2 minutes, can complete the cloth operation to a bed die.
Two, in the utility model, the bed die after the demoulding and patrix are sent to feeding zone by carrier chain, without crane movable.Patrix completes the Automatic clearance of patrix and the automatic spraying of releasing agent in the way of being sent to feeding zone by demoulding district, has saved the time and artificial.
Three, in the utility model, concrete pipe pile mould is moved it by automatic catch in feeding zone, stretched zone, centrifugal district, steam-cured district, form removal district, avoided crane issuable unhook accident in moving process, and under the workman steam-cured pond hook issuablely slip, the dangerous accident such as scald, reduced manually simultaneously, saved the hook time.
Four, in the utility model, the form removal district is provided with a machine of putting of tearing big nut open, and has reduced the workman and has torn the labour intensity of nut with spanner open.
Five, the pile tube of the beauty treatment platform described in the utility model after to the demoulding carries out necessary beauty treatment, greatly improved the presentation quality of pile tube, and key has hangs the pile tube after beauty treatment toward the vacuum cup in entrucking district, reduced the artificial hook time, improved safety coefficient.
Six, the cage muscle described in the utility model is made flow process and is realized automatically reading and record of automation and information.
Seven, in sum, the utility model has obviously embodied factory building Area Ratio ordinary cycle streamline factory building and has economized half land area, saved land resource, by automation equipment is dropped into accomplished fully safe and efficient.
The accompanying drawing explanation
Fig. 1 is schematic diagram of the present utility model.
The specific embodiment
Below in conjunction with the specific embodiment, the utility model is further described:
As shown in Figure 1, a kind of Novel tubular pile production line, include feeding zone 1, minute truck 3 in being provided with concrete mixer 2 and the concrete in described concrete mixer 2 can being input to pipe die in described feeding zone 1, be provided with mould closing section 5 at described feeding zone 1 rear, be provided with between described feeding zone 1 and mould closing section 5 and pipe die can be moved to the crane of mould closing section 5, be provided with stretched zone 6 at described mould closing section 5 rears, be provided with in described stretched zone 6 and can carry out to the pipe die after matched moulds the stretching machine 7 of stretch-draw, be provided with centrifugal district 8 at described stretched zone 6 rears, be provided with in described centrifugal district 8 and can carry out to described pipe die the centrifuge 9 of centrifugal treating, be provided with the steam-cured district 10 of normal temperature at 8 rears, described centrifugal district, in the steam-cured district 10 of described normal temperature, be provided with can be to centrifugal treating after the pipe die steam-cured pond 11 of carrying out the steam-cured processing of normal temperature, be provided with form removal district 12 at 10 rears, the steam-cured district of described normal temperature, in described form removal district 12, be provided with for dismantling the machine 13 of putting of pipe die top nut, be provided with Bian Long district 14 at 12 rears, described form removal district, in described form removal district 12, the steam-cured district 10 of normal temperature, centrifugal district 8, mould closing section 5 one sides or centre are respectively equipped with patrix carrier chain 15 and the counterdie carrier chain 16 for delivery of pipe die, be provided with crane between described Bian Long district 14 and form removal district 12, be provided with high-pressure steaming and cultivating district 17 at 14 rears, described Bian Long district.
Be provided with bar shear 19 in the utility model in described Bian Long district 14, button head machine 23 and cutting off and the volume cage machine 20 of reinforcing bar welding forming after button head machine 23 headings through bar shear 19, the interior cage muscle storage area 18 in described Bian Long district 14, in described Bian Long district 14, being provided with can be by steel cage lifting to the crane in mould.Be provided with the steel cage assembly section 24 that can assemble steel reinforcement cage on cage muscle storage area 18 sides.Between entrucking district 25 and button head machine 23, enough safe distances are arranged in the utility model.
The beauty treatment district 21 that after being provided with form removal in described Bian Long district 14 in the utility model, pile tube is improved looks, entrucking district 25 at beauty treatment 21 rears, district, be provided with between described beauty treatment district 21 and entrucking district 25 and can hanging toward the vacuum chuck device in entrucking district 25 by the pile tube after 21 beauty treatments of beauty treatment district.
The utility model is provided with automatic catch on described crane.Be provided with on described patrix carrier chain 15 and can carry out mould and the automatic mold cleaning device and the release agent spraying device 22 that spray releasing agent clearly to pipe die.
In the utility model, feeding zone 1 is provided with four material feeding lines, every feeding all has 2 feeding vehicles 4 of suspension and is used for the flatcar of transportable concrete pipe pile die through top, and 2 one, large capacity mixer, the continuous dnockout of mixer 2 also is assigned to required concrete in corresponding drawing-in device according to the stake type of concrete tubular pile by described minute truck 3.
In the utility model, the upper die and lower die of pipe pile die capture patrixes by the patrix carrier chain 15 of automatic catch in the middle of centrifugal district 8 that can the free-grabbing concrete pipe pile mould and move on described flatcar, feeding process after finishing again by automatic catch in the middle of centrifugal district and the patrix carrier chain 15 crawl patrixes of a side move to mould closing section 5 and carry out matched moulds.
The mold movement that adopts flatcar will get togather mould in the utility model carries out stretch-draw to stretched zone, and the every stretching machine of stretched zone can be along rail moving, and every stretching machine is realized the stretch-draw of two material feeding line pipe dies.
In the utility model, the centrifuge in centrifugal district 8 adopts variable frequency regulating speed control and deceleration of electrons brake, has guaranteed the safety of centrifuge operation and the centrifugal mass of pile tube.
In the utility model, the automatic catch of the free-grabbing concrete pipe pile mould in centrifugal district 8 and steam-cured district 10 is that the time has been saved in whole pile tube production, has reduced manually, has got rid of all unsafe factors that old product line worker's hook brings.
In the utility model, form removal district 12 is provided with 2 and puts a machine, put a machine 13 and can adapt to the position that concrete pipe pile mould is placed by free-extension, after big nut is removed, but the patrix of concrete pipe pile mould is placed it on the patrix carrier chain and is sent to feeding zone by the automatic catch of described free-grabbing concrete pipe pile mould, pile tube hangs the operation of being improved looks toward beauty treatment district 21.Simultaneously, the counterdie of concrete tubular pile is placed it on the counterdie carrier chain and is sent to feeding zone by automatic catch after clear mould, sprinkling releasing agent.
If pile extension, by automatic catch, bed die Diao Wangmei district 21 is carried out to the demoulding after taking off patrix in the utility model, guaranteed that form removal district 12 is clean and tidy, safety, efficient; Bed die in beauty treatment after district's demoulding hangs the form removal district and waits for subsequent processing, and the pile extension tool after the demoulding simultaneously can be in assembly section 18 carries out assembled in situ.
In the utility model, patrix moves in way to feeding zone on carrier chain, by automatically clear upper mould device and release agent spraying device, it is carried out to mould and sprinkling releasing agent clearly.
Pile tube in the utility model after the demoulding carries out the outward appearance beauty treatment at 21 pairs, described beauty treatment district pile tube, guarantees the concrete tubular pile presentation quality; Then hang on the steam-cured flatcar in the entrucking district through vacuum cup, enter high-pressure curing district 17 high-pressure curings.
In the utility model, so-called Bian Long district 14 makes the cage muscle of dimension according to the market demand and stake type, cutting machine adopts pneumatic cutting machine, with respect to original its advantage of punching press cutting machine be that cost is low, energy-conserving and environment-protective, maintenance cost are low, failure rate is low, simple to operate, cut the muscle error in length little.The pier nose operation is fully automatic, adopts the automatic button head machine of my company's independent research, realizes automatic pier nose and turnover panel, has reduced artificial.Compile the cage machine and adopt PLC, variable frequency regulating speed control and man-machine interface, can adjust as requested feed speed and cage muscle density, and realize compiling reading and record of cage information.
The steel cage Bian Long district 18 made is assembled, and after assembling, hangs in the bed die in form removal district 12.
Claims (7)
1. a Novel tubular pile production line, it is characterized in that: include feeding zone (1), minute truck (3) in being provided with concrete mixer (2) and the concrete in described concrete mixer (2) can being input to pipe die in described feeding zone (1), be provided with mould closing section (5) at described feeding zone (1) rear, be provided with and pipe die can be moved to the crane of mould closing section (5) between described feeding zone (1) and mould closing section (5), be provided with stretched zone (6) at described mould closing section (5) rear, be provided with in described stretched zone (6) and can carry out to the pipe die after matched moulds the stretching machine (7) of stretch-draw, be provided with centrifugal district (8) at described stretched zone (6) rear, be provided with in described centrifugal district (8) and can carry out to described pipe die the centrifuge (9) of centrifugal treating, be provided with the steam-cured district of normal temperature (10) at rear, described centrifugal district (8), in the steam-cured district of described normal temperature (10), be provided with can be to centrifugal treating after the pipe die steam-cured pond (11) of carrying out the steam-cured processing of normal temperature, be provided with form removal district (12) at rear, the steam-cured district of described normal temperature (10), in described form removal district (12), be provided with for dismantling the machine (13) of putting of pipe die top nut, be provided with Bian Long district (14) at rear, described form removal district (12), in described form removal district (12), the steam-cured district of normal temperature (10), centrifugal district (8), mould closing section (5) one sides or centre are respectively equipped with patrix carrier chain (15) and the counterdie carrier chain (16) for delivery of pipe die, be provided with crane between described Bian Long district (14) and form removal district (12), be provided with high-pressure steaming and cultivating district (17) at rear, described Bian Long district (14).
2. a kind of Novel tubular pile production line according to claim 1, is characterized in that being provided with many material feeding lines in described feeding zone (1), all is hung with two feeding vehicles (4) above each material feeding line.
3. a kind of Novel tubular pile production line according to claim 1, it is characterized in that being provided with bar shear (19) in described Bian Long district (14), button head machine (23) and cutting off and the volume cage machine (20) of reinforcing bar welding forming after button head machine (23) heading through bar shear (19), cage muscle storage area (18) in described Bian Long district (14), in described Bian Long district (14), being provided with can be by steel cage lifting to the crane in mould.
4. a kind of Novel tubular pile production line according to claim 3, is characterized in that being provided with on cage muscle storage area (18) side the steel cage assembly section (24) that can assemble steel reinforcement cage.
5. a kind of Novel tubular pile production line according to claim 3, the beauty treatment district (21) that after it is characterized in that being provided with form removal in described Bian Long district (14), pile tube is improved looks, entrucking district (25) at beauty treatment rear, district (21), be provided with between described beauty treatment district (21) and entrucking district (25) and can hanging the vacuum chuck device toward entrucking district (25) by the pile tube after beauty treatment district (21) beauty treatment.
6. a kind of Novel tubular pile production line according to claim 1, is characterized in that being provided with automatic catch on described crane.
7. a kind of Novel tubular pile production line according to claim 1, is characterized in that being provided with on described patrix carrier chain (15) and can carry out mould and the automatic mold cleaning device and the release agent spraying device (22) that spray releasing agent clearly to pipe die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220750467 CN203344171U (en) | 2012-12-31 | 2012-12-31 | Novel tubular pile production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220750467 CN203344171U (en) | 2012-12-31 | 2012-12-31 | Novel tubular pile production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203344171U true CN203344171U (en) | 2013-12-18 |
Family
ID=49744103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220750467 Expired - Lifetime CN203344171U (en) | 2012-12-31 | 2012-12-31 | Novel tubular pile production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203344171U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN109624042A (en) * | 2018-11-20 | 2019-04-16 | 嘉兴市康立德构件有限公司 | A kind of pile for prestressed pipe production system |
-
2012
- 2012-12-31 CN CN 201220750467 patent/CN203344171U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105583947A (en) * | 2016-02-29 | 2016-05-18 | 周兆弟 | Continuous cage weaving type tubular pile production line |
| CN105583947B (en) * | 2016-02-29 | 2018-09-14 | 周兆弟 | It is continuous to compile cage pile pile production line |
| CN109624042A (en) * | 2018-11-20 | 2019-04-16 | 嘉兴市康立德构件有限公司 | A kind of pile for prestressed pipe production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Tongxing road 528414 Guangdong city of Zhongshan Province Dongsheng Town, No. 28 Patentee after: GUANGDONG SANHE PILES Co.,Ltd. Address before: Tongxing road 528414 Guangdong city of Zhongshan Province Dongsheng Town, No. 28 Patentee before: GUANGDONG SANHE TUBULAR PILE Co.,Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20131218 |
|
| CX01 | Expiry of patent term |